HYDRAULIC WINCH 10000NW 15000NW Assembly & Operating Instructions
CONTENTS INTRODUCTION ................................................................................... 1 SAFETY WARNINGS AND PRECAUTIONS......................................... 2 WINCH WARNINGS AND PRECAUTIONS .......................................... 3 UNPACKING ......................................................................................... 4 INSTALLATION..................................................................................... 4 OPERATION .........................................
INTRODUCTION We have developed a several new series that make up the current product line. Each series in our product line has unique design characteristics; many new patented technologies are integrated into our winches. Your HWP series winch is part of our new product line and has its own salient features: two speeds, single shaft clutch and speed control, and automatic reducer gear engagement. There are three positions of reducer gear engagement, high gear, low gear, and free spool.
SAFETY WARNINGS AND PRECAUTIONS WARNING: When using the tool, basic safety precautions should always be followed to reduce the risk of personal injury and damage to the equipment. Read all this instructions before using this tool! WARNING –Do not use winch to lift (vertically). WARNING – Keep children away. Children must never be allowed in the work area Do not let them handle machines, tools, or extension cords. WARNING – Store idle equipment.
a qualified technician. Do not use the tool if any switch does not turn “On” and “Off” properly. WARNING – Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. Only use accessories intended for use this tool. WARNING – Do not operate tool if under the influence of alcohol or drugs. Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs.
WARNING – Do not move your vehicle with the cable extended and attached to the load. You could easily exceed the winch rating and snap the cable. WARNING – Use gloves while handling cable. WARNING – When the vehicle is parked on an incline you should use wheel chocks. WARNING – Re-spool cable properly avoiding cable misalignment.
3. Please refer to installation illustration.
Below is installation illustration of 10000NW: Below is installation illustration with roller fairlead of 10000NW: 6
Below is installation illustration of 15000NW: Caution: The hydraulic system needs a relief valve to ensure the system safety. The absence of such a valve could cause serious injury and damage the winch. Winch battery cables should be placed so that there is a small amount of slack in the cable. If you are using a heat exchanger with your application to cool the hydraulic fluid you should refer to the illustration about mounting.
OPERATION WARNING 1 Make sure clutch is totally engaged before starting any winch operation; 2 Stay clear and away from raised loads; 3 Stay clear of cable while pulling do not try to guide cable; 4 A min. of 5 wraps of cable around the drum barrel. General information: The Winch’s standard equipments contain gear reducer、drum、hydraulic motor、 solenoid valve、switch assembly、female connector and plumbing fittings.
Caution: Always leave at least five turns of cable on the drum; Review Winch Safety Warnings and Precautions on page 2、3 before continuing. 3. Reengage the clutch by turning the clutch assembly to the “CLUTCH IN” position as needed. 4. Test-run winch in both directions. Turn the winch in each direction for about one or two seconds meantime make the clutch totally engaged automatically. 5. While standing aside of the tow path, hold and operate the switch assembly supplied by your choice.
When pulling a heavy load, place a blanket or jacket over the wire rope five or six feet from the hook. In the event of a broken cable it will dampen the snap back. For additional protection open the Fig 3.3 hood of the vehicle as shown in Fig 3.3 For pulls over 70% rated line pull, we recommend the use of the snatch block/pulley block to double line the wire rope. Fig 3.4 Fig 3.4 This reduces the load on the winch and the strain on the rope by up to 50% depending on the included angle.
WARNING - Only replace the wire rope with the identical replacement part recommended by the manufacturer. TROUBLE SHOOTING SYMPTOM Winch does not turn . POSSIBLE CAUSE SUGGESTED ACTION -Insufficiently hydraulic -Check relief valve regulate pressure. system pressure. -Check all the plumbing fixtures -Improper connections according to the working principle chart. of hydraulic system, -Defective directional control valve. no oil into motor.
1 2 3 4 5 6 9 7 8 36 11 37 10 12 13 14 15 16 17 12 18 11 19 20 12 7 8 9 21 22 23 24 38 40 26 39 25 27 28 22 29 22 31 41 30 32 33 34 42 35 WINCH ASSEMBLY DRAWING 10000NW
WINCH PARTS LIST 10000NW No.
1 2 3 4 5 6 7 12 38 11 39 10 8 13 9 14 15 16 12 17 11 18 15 19 14 6 7 10 5 20 21 24 41 23 40 22 42 25 26 27 28 22 43 29 30 32 45 34 44 33 35 46 36 31 37 WINCH ASSEMBLY DRAWING 15000NW
WINCH PARTS LIST 15000NW No.
SPECIFICATION(10000NW) Rated line pull 10000 lbs (4536 kgs) Motor displacement 100.8ml/r Oil flow 5～60L/min Pressure 15Mpa Gear reduction ratio 16:1 Cable (Dia.× L) Ø13/32"×86.9' (Ø10.2mm×26.5m) Drum size(Dia.× L) Ø4.0 "×10.0" (Ø102mm×253mm) Mounting bolt pattern 14.7 "×4.5 " (374.2mm×114.3mm) ； 11.5 "×6.7" (291.6mm×171.2mm) 8-M10 Overall dimensions (L×W×H) 643mm ×241mm ×265mm Net weight Ibs(kg) 143 65 25.3"×9.5"×10.
SPECIFICATION(15000NW) Rated line pull 15000 lbs (6810kgs) Motor displacement 160ml/r Oil flow 5～60L/min Pressure 16Mpa Gear reduction ratio 17.2:1 Cable (Dia.× L) Ø15/32"×86.9 ' (Ø12mm×26.5m) Drum size(Dia.× L) Ø5.0 "×10.5" (Ø127mm×266mm) Mounting bolt pattern 12.0 "×4.5 " (303.5mm×114.3mm) ； 14.5 "×6.7" (368.5mm×171.2mm) 8-M12 Overall dimensions (L×W×H) 28.5"×12.3"×12.
Limited lifetime with 3 year on electrical Limited Lifetime Warranty for WARRIOR WINCHES Winch solutions are the sole distributors of WARRIOR WINCHES. Winch solutions (“seller” or winch solutions) warrants to the original retail buyer only (“Buyer”) that any mechanical component of a genuine WARRIOR WINCH (“product”) is free of defects in material and workmanship for the lifetime of the winch.
