ELECTRICAL WINCH WARRIOR NINJA 25SPS12 25SPS24 25SPA12 25SPA24 35SPS12 35SPS24 35SPA12 35SPA24 Assembly & Operating Instructions
CONTENTS INTRODUCTION ........................................................................................ 1 GETTING TO KNOW YOUR WINCH ........................................................ 1 SAFETY PRECAUTIONS .......................................................................... 3 GENERAL TIPS FOR SAFE OPERATION ............................................... 4 WINCHING TECHNIQUES A-Z ................................................................. 5 WINCH ASSEMBLY AND MOUNTING................
INTRODUCTION Congratulations on your purchase of a high quality winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. Failure to heed these instructions may result in personal injury and/or property damage.
drum in the “under wind” position through the roller fairlead and is looped at the end to accept the clevis hook pin. 5. Roller Fairlead: When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch mount or bumper. 6. Mechanic Gear System: The reduction gears convert the winch motor power into extreme pulling forces. 7.
SAFETY PRECAUTIONS WARNING WARNING – Do not exceed rated capacity shown in this table. WARNING – Intermittent use only. Allow winch to cool between uses. WARNING – Do not use winch to lift (vertically). WARNING – Do not use winch to pull or move people in any way. WARNING – NEVER cut, weld, or modify any part of the winch or cable. WARNING – A minimum of five wraps of cable around the drum barrel is necessary for pulling and holding the rated load.
hand. Do this by rotating the drum by hand with the clutch disengaged. Keep hands clear of the fairlead and drum while the winch is under power. Do not use as a hoist. Do not use for overhead lifting. Failure to heed these warnings may result in personal injury and/or property damage. WARNING – Use gloves to protect hands when handling the cable. Never let the cable slide through your hands. WARNING – Never connect the cable back to itself. Apply blocks to the wheels of the vehicle when on an incline.
GENERAL TIPS FOR SAFE OPERATION The winch and its all-derivative types are rated at rated capacity when spooling the first rope layer on the drum. Overloading can damage the winch/motor/ or wire rope. For loads over 70% of rated line pull, we recommend the use of the pulley block/snatch block to double the wire rope line. This will aid in two ways: It will reduce the number of rope layers on the drum and reduce the load on the wire rope by as much as 50%.
. WINCHING TECHNIQUES A-Z a. Take time to asses your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free-spooling and to save energy. d. Attach the hand saver hook to the clevis hook. e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope. g. Engage the clutch. h.
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. t. Release the tension on the wire rope. The winch is not meant to hold the vehicle for long periods of time. u. Disconnect the wire rope from the anchor. v. Rewind the wire rope. Make sure that any wire already on the drum has spooled tightly and neatly. If not, draw out the wire and re-spool from where the rope is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x.
6. Always use the hand saver when free-spooling and re-spooling the wire rope. Using the hand saver keeps your hands and fingers away from the drum. 7. Check for proper drum rotation. Pull and turn the clutch knob to the “CLUTCH OUT” position. Pull out some cable from the drum, and then turn the clutch knob to the “CLUTCH IN” position to engage the gears. Press the cable out button on the power switch. If the drum is turning and releasing more cable, then your connections are accurate.
RIGGING TECHNIQUES Self-Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to Fig 3.1 the cable. As shown in Fig 3.1 CAUTION Do not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch. Fig 3.2 Fig 3.2 Short pulls from an angle can be used to straighten the vehicle.
WINCH WORKING DEMONSTRATION 1. Disengage the clutch by turning the clutch to the “CLUTCH OUT” position. 2. Grab the cable assembly (Part# SP0350008) and pull the cable to the desired length, then attach to item being pulled. Caution: Always leave at least five turns of cable on the drum; Review winch safety warnings and precautions on page 2、3 before continuing. 3. Re-engage the clutch by turning the clutch handle to the “CLUTCH IN” position, as you need. 4.
6. Retract Cable Assembly onto drum, first five wraps being careful not to allow kinking, then winch cable must be wound onto the drum under a load of at least 10% of the rated line pull. WARNING - Only replace the wire rope with the identical replacement part recommended by the manufacturer. 1. 1. MAINTENANCE Periodically check the tightness of mounting bolts and electrical connections. Remove all dirt or corrosion and always keep clean. 2. Do not attempt to disassemble the gearbox. 3.
30 31 32 33 34 35 1 30 31 32 2 3 4 36 5 8 6 7 42 30 8 9 11 43 37 10 12 38 13 14 39 15 16 40 17 12 41 3 2 18 19 20 21 22 23 24 25 26 8 27 28 29 WINCH ASSEMBLY DRAWING
WINCH PARTS LIST No.
SPECIFICATION（2500LBS） Rated line pull 2500 lbs (1134 kgs) 12V:Input: 1.9 kW/ 2.6hp; Output: 0.8 kW/ 1.1hp Motor: permanent magnet 24V:Input: 2.4 kW / 3.2hp; Output: 0.9 kW / 1.2hp Gear reduction ratio 170:1 Cable (Dia.× L) Ø3/16"×45.9' (Ø 4.8mm×14.0m) Drum size (Dia.× L) Ø1.46"×3.15" (Ø 37mm×80 mm) Mounting bolt pattern 3.13" (79.5 mm) 2-M8 Item 25SPS 25SPA Overall dimensions 13.6"×4.5"×7.4" (L×W×H) 346mm ×113mm ×188mm Net weight 20.5 Ibs(kg) 9.
SPECIFICATION（3500LBS） Rated line pull 3500 lbs (1588 kgs) 12V: Input: 2.4kW / 3.2hp; Output: 1.0 kW / 1.3hp Motor: permanent magnet 24V: Input: 2.9 kW / 3.9hp; Output: 1.2KW / 1.6hp Gear reduction ratio 170:1 Cable (Dia.× L) Ø 7/32"×42.0' (Ø 5.4mm×12.8m) Drum size (Dia.× L) Ø 1.46"×3.15" (Ø 37mm×80 mm) Mounting bolt pattern 3.13" (79.5 mm) 2-M8 Item 35SPS 35SPA Overall dimensions 13.6"×4.5"×7.4" 346mm ×113mm ×188mm (L×W×H) Net weight 22.0 Ibs(kg) 10.
Limited lifetime with 3 years on electrical Limited Lifetime Warranty for WARRIOR WINCHES Winch solutions are the sole distributors of WARRIOR WINCHES. Winch solutions (“seller” or winch solutions) warrants to the original retail buyer only (“Buyer”) that any mechanical component of a genuine WARRIOR WINCH (“product”) is free of defects in material and workmanship for the lifetime of the winch.
