ELECTRICAL WINCH S9500 Assembly & Operating Instructions
INTRODUCTION Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device. Failure to heed these instructions may result in personal injury and/or property damage. Your winch can develop tremendous pulling forces and if used unsafely or improperly could result in property damage, serious injury or death.
INCLUDED WITH YOUR WINCH QUANTITY DESCRIPTION 1. Winch Assembly with Wire Rope 1 2. Cap Bolt M10 × 35 4 3. Lock Washer Ø10 4 4. Thick Flat Washer Ø10 4 5. Hex Flange Nut M10 4 6. Clevis Hook w/Pin 1 7. Control box of 9500 (Supplied for Prototype) 1 8. Control box of 9500-S (Supplied for –S Type) 9. Roller Fairlead and Screws THE FOLLOWING DESCRIPTIONS ARE OPTIONAL 10. Power Switch supplied by your choice 10.1 —R1, Remote control 1 10.2 —R2, Remote control 1 10.
GETTING TO KNOW YOUR WINCH Your 9500lb winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use. Practices using your winch before you are in a situation to need to use it. 1. Motor: Your 3.6/4.
10. Remote Switch: Ensure remote switch lead is unplugged using the release button on the socket. The Power switch leads allow you to stand clear of the wire rope when the winch is under load. 11. Wireless Remote Control: allow you control winch far from 50 Ft away. 12. Universal Flat Bed Speed MountTM Hitch Adapter: Your winch has been optional supplied with a flatbed speed mount TM hitch adapter that can be mounted to most flat surfaces such as trailers, step bumpers, truck beds, etc.
1. Your 9500lb winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels. If you cannot find a kit locally, contact CPE and we will provide you with the name of a dealer near you. If you will utilize the CPE mounting channel you must ensure that it is mounted on a flat surface so that the three major sections (motor, drum and gear housing) are properly aligned.
6. Always use the Hand Saver when free-spooling and re-spooling the wire rope. Using the Hand Saver keeps your hands and fingers away from the rotating drum. 7. Check for proper drum rotation. Pull and turn the clutch knob to the “off” position (Free-spooling). Pull out some cable from the drum, and then turn the clutch knob to the “In” position to engage the gears. Press the cable out button on the power switch. If the drum is turning and releasing more cable then your connections are accurate.
slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum. WARNING- Do not exceeds maximum line pull ratings shown on the tables. WARNING-When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight load on the cable while pushing the remote button to draw in the cable.
winch. Electric winches are designed and made of intermittent use and should not be used in constant duty applications. CAUTION - Never release the free-spool clutch when there is a load on the winch. CAUTION - Use hand saver hook when handling the hook for spooling or un-spooling the wire rope. GENERAL TIPS FOR SAFE OPERATION The S9500 and its all derivative types are rated at 9500 lbs capacity when spooling the first rope layer on the drum.
necessary repairs be made by a manufacturer’s authorized repair facility. Pull only on areas of the vehicle as specified by the vehicle manufacturer. Only attachments and/or adapters supplied by the manufacturer shall be used. RIGGING TECHNIQUES Self Recovery Fig 3.1 Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable. As shown in Fig 3.
WINCHING TECHNIQUES A-Z a. Take time to assess your situation and plan your pull. b. Put on gloves to protect your hands. c. Disengage the clutch to allow free-spooling and also save battery power. d. Attach the hand saver hook to the clevis hook. e. Pull out the wire rope to your desired anchor point using the hand saver hook. f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope. g. Engage the clutch. h.
s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. t. Release the tension on the wire rope. The winch is not meant to hold the vehicle for long periods of time. u. Disconnect the wire rope from the anchor. v. Rewind the wire rope. Make sure that any wire already on the drum has spooled tightly and neatly. If not, draw out the wire and re-spool from the point where the rope is tight. w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x.
TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not connected properly -Loose battery cable connections -Insert Switch Assembly all the way into the connector. -Tighten nuts on all cable connections. -Defective Switch Assembly -Replace Switch Assembly. -Defective motor -Check for voltage at armature port with Switch pressed. If voltage is present, replace motor. -Water has entered motor -Allow to drain and dry. Run in short bursts without load until completely dry.
30 31 12 11 32 1 2 4 3 6 33 7 34 8 9 10 11 12 13 8 14 15 13/19 35 16 3 4 6 36 5 37 29 17 38 3 39 41 5 4 18 28 19 20 40 27 21 22 6 26 23 24 25 43 42 WINCH ASSEMBLY DRAWING S9500 5
No.
S9500 SPECIFICATION Rated line pulls: 9500 lbs (4309kgs) Gear reduction ratio: 230:1（12V） Motor: Series Wound 4.6hp/3.5kw or 3.6hp/2.5kw Overall dimensions: 21.5" (L) x6.3" (W) x96" (H) 545(L) mm X 160 (W) mm X 245 (H) mm Drum size: Ø2.48" (D) x 9" (L) Ø 63(D) mm ×228 (L) mm Cable: Ø 3/8" (D) x 85'(L) Ø 9.2mm (D) x 26m (L) Weight: 33kgs DUTY CYCLE Line speed and motor current (First layer) Line pull lb (kN) 0 2000（8.89） 3000（13.33） 6000（26.67） 8000（35.56） 9500（42.
WARRANTY Your Power Equipment winch has been manufactured and tested to the highest standards. Please ensure you read and understand the assembly and operating instructions before use. Failure to comply with these instructions or any improper use of the equipment will terminate the warranty. Please ensure you record the information below: Distributor Date of Purchase Invoice No Serial No In the unlikely event you experience problems, contact the distributor with this information.
