Operators Manual
Table Of Contents
- California Proposition 65 Warning and Engine Idle Notice
- Forward
- To the Operator
- Caution Summary
- Engine Identification
- Operating Instructions for Starting the Engine
- First Time Start Preparations
- System Checks
- Starting the Engine for the First Time
- Starting the Engine
- Running the Engine
- Stopping the Engine
- Emergency Jump Starting
- Routine Engine Start
- Monitoring the Engine Operation
- Changing the Idle Speed
- Shutting Down the Engine after High Load Operation
- Emergency Running Mode
- Stop Engine Override Option
- Cold Weather Operation
- First Time Start Preparations
- Detroit Diesel Electronic Controls (DDEC) System
- Engine Brake System
- Engine Systems
- EPA07 Aftertreatment Device
- EPA10 Aftertreatment System
- GHG14 Aftertreatment System
- GHG17 Aftertreatment System
- Diesel Exhaust Fluid Information
- Aftertreatment Device Operating Requirements
- EPA10 Diesel Exhaust Fluid (DEF) Purge Cycle
- EPA10/GHG14/GHG17 Diesel Exhaust Fluid Tank
- Aftertreatment Maintenance
- Performing a Parked Regeneration - EPA07
- Performing a Parked Regeneration - EPA10/GHG14
- Performing a Parked Regeneration
- Hazardous Applications
- Service Record
- Instrument Panel Lamps
- Diesel Exhaust Fluid Level Warning Lamps
- Aftertreatment System Driver Notifications and Actions
- DEF Post-Run Indicator Lamp
- Preventive Maintenance Intervals
- EPA07/EPA10/GHG14/GHG17 Preventive Maintenance Tables - 93K222(CK-4) and 93K223(FA-4)
- EPA07/EPA10/GHG14/GHG17 Preventive Maintenance Tables - 93K218(CJ-4)
- EPA07/EPA10/GHG14/GHG17 Preventive Maintenance Tables for Recreational Vehicles
- Routine Preventive Maintenance
- Monitoring the Lubricating Oil
- Monitoring the Lubricating Oil Filter
- Monitoring the Cooling System
- Inspection of the Radiator
- Monitoring the Cooling System Filter
- Monitoring the Fuel Filters
- Adjusting the Valve Lash
- Monitoring the Belt Tensioner
- Poly-V-Belt Inspection
- Monitoring the Serpentine Belts
- Inspection of the Air Intake System
- Monitoring the Air Cleaner
- Monitoring the Exhaust System
- Monitoring the Aftertreatment System
- Inspection of the Air Compressor
- Monitoring the Fuel and Fuel Tank
- Inspection of Hoses and Fittings for Fuel Leaks
- Inspection of the Turbocharger and Charge Air Cooler
- Inspection of the Battery
- Steam Cleaning the Engine
- Inspection of the Battery-Charging Alternator
- Lubricating the Fan Hub
- Checking the Vibration Damper
- How to Procedures
- How to Select Lubricating Oil
- How to Select Lubricating Oil (EPA07)
- When to Change Oil
- How to Replace the Lubricating Oil and Oil Filter
- How to Select Diesel Fuel
- How to Replace the Fuel Filters
- Removal of the Fuel Prefilter - Two-Filter System
- Installation of the Fuel Prefilter - Two-Filter System
- Removal of the Water Coalescer/Final Filter - Two-Filter System
- Installation of the Coalescer/Final Filter - Two-Filter System
- Removal of the Final Filter - Three-Filter System
- Installation of the Final Filter - Three-Filter System
- Removal of the Prefilter - Three-Filter System
- Installation of the Prefilter - Three-Filter System
- Removal of the Water Separator/Coalescer - Three-Filter System
- Installation of the Water Separator/Coalescer - Three-Filter System
- Engine Out of Fuel – How to Restart
- How to Clean an Engine
- Cleaning/Flushing the Cooling System
- Coolant Selections and Maintenance
- Coolant Fill Options
- Coolants for Detroit™ Engines
- Maintenance
- Appendix A - Definitions
- Appendix B - General Coolant Information
- Appendix C - Detroit™ Cooling System Maintenance Products
- How to Replace the Coolant Filter
- Checking the Hoses
- How to Service the Dry Type Air Cleaner
- Customer Assistance
- Detroit Genuine Coolant Engine Products
- Engine Oil Capacities
WARNING: HOT COOLANT
To avoid scalding from the expulsion of hot coolant, never remove
the cooling system pressure cap while the engine is at operating
temperature. Wear adequate protective clothing (face shield,
rubber gloves, apron, and boots). Remove the cap slowly to
relieve pressure.
1. Inspect the radiator, condenser, coolant pump, engine oil cooler, freeze plugs,
and heat exchanger for damage and leaks.
2. Check all cooling system pipes and hoses for damage and leaks; ensure they
are positioned to avoid chafing, and are securely fastened.
3. Check the outside of the radiator and condenser for blockage. Check fins for
damage; straighten them if necessary.
Valve Lash Checking and Adjustment
Valve lash checking and adjustment should be performed per the maintenance
intervals prescribed under the proper service category for the engine. All three
service categories (Severe, Short Haul, and Long Haul) require a 'first time' valve
lash adjustment at a shorter interval. After the initial adjustment, all others are
based on the same mileage intervals. Proper valve lash clearance allows the engine
to produce the best possible performance with the lowest emissions. Valve lash
adjustments should be performed by an authorized Detroit™ maintenance or repair
facility.
Drive Belt
DD Platform engines utilize a specially designed belt material which is exclusive to
the Original Equipment Manufacturer (OEM) component. Replacement with an
aftermarket part may lead to shortened maintenance intervals and excessive noise.
Drive belts wear differently based on environmental conditions and vehicle duty
cycle. If the vehicle is operated in extremely hot or cold climates, or is exposed to
significant dust/debris/road salt, lifetime of the belts may be significantly reduced.
Fuel / Water Separator
Incorporated into the fuel filter module is a fuel/water separator/coalescer. The
separator removes emulsified water as well as droplets and is located in the lower
compartment of the fuel filter module. A water-in-fuel (WIF) sensor indicates when
trapped water needs to be drained.
NOTICE: Do not over-tighten the water drain valve. Failure to properly
tighten the water drain valve may cause damage to the water drain valve
and housing.
Preventive Maintenance Intervals
116 All information subject to change without notice.
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