Workshop Manual

9.4 INSTALLATION OF THE DD13 TURBOCHARGER

Install as follows:

PERSONAL INJURY

To avoid injury whe n removing or installing a heavy engine

component, ensure the component is properly supported

and securely attached to an adequate lifting device to

prevent the component from fa lling.

1. Attach a chain hoist and a suitable lifting sling to the turbocharger assembly.

2. Remove any covers that were placed over the openings of the air inlet and exhaust outlet

openings on the engine and turbocharger when the turbocharger was removed.

3. Remove any covers on the oil and coolant inlet lines, oil and coolant outlet lines, and

drain openings on the turbocharger.

4. Place a new gasket, face up, with the tab towards outside on the exhaust manifold

turbocharger ﬂange.

5. Place the turbocharger assembly into position on the exhaust manifold ﬂange studs.

Tighten the nuts just enough to hold the turbocharger in place.

6. Torque the turbocharger exhaust manifold nuts to 50 N·m (37 lb·ft).

7. Install a new gasket and O-ring between the opening in the bottom side of the turbocharger

center housing and the drain line that runs to the cylinder block. Torque the bolts to

30-38 N·m (22-28 lb·ft).

8. Install the turbocharger oil drain line.

9. Install the turbocharger oil supply line. Torque line to 30 N·m (22 lb·ft).

All information subject to change without notice.