Workshop Manual

EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE

6. Lift the cylinder head into position using Cylinder Head/Engine Lifting Bar tool

(W470589006200). Lower cylinder head into place over the guide studs and dowel pins

until it is seated on the engine block.

7. Remove the guide studs.

8. Remove the lifting hooks from the cylinder head.

9. Coat the threads and underside of bolt heads with clean engine oil before installation.

10. Install the 40 cylinder head bolts into the cylinder head. Torque bolts (1 through 38)

in three steps as follows:

[a] 200 N·m (147 lb·ft)

[b] 90° torque turn.

[c] 90° torque turn.

11. Torque the small bolts (39 and 40) to 60 N·m (44 lb·ft).

12. Check and adjust the gear lash, as needed. Refer to section 5.2.

13. Install the turbocharger ﬂange bolts.

14. Install the EGR crossover t ube. Refer to section .

15. Install the EGR actuator harness connector, linkage and the heat shield.

16. Install the coolant lines to EGR actuator.

17. Install the camshaft housing. Refer to section 3.2.

18. Install the intake and exhaust camshafts. Refer to section 2.4.

19. Install the rocker arm/engine brake assemblies. Refer to section 2.4.

20. Install the intake elbow.

All information subject to change without notice.