Workshop Manual

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EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE

TABLE OF CONTENTS

1 ROCKER COVER

1.1 DESCRIPTION AND OPERATION OF R OC KER COVER AND RELATED

PARTS ...................................................................................................... 1-3

1.2 REMOVAL OF THE ROCKER COVER .................................................... 1-4

1.3 CLEANING AND INSPECTION OF THE ROCKER COVER ................... 1-6

1.4 INSTALLATION OF THE ROCKER COVER ............................................ 1-7

2 CAMSHAFT AND ROCKER SHAFT/ENGINE BRAKE ASSEMBLY

2.1 DESCRIPTION AND OPERAT ION OF CAMSHAFT AND ROCKER

SHAFT/ENGINE BRAKE ASSEMBLY AN D RELATED PARTS ............... 2-3

2.2 REMOVAL OF CAMSHAFT AND ROCKER SHAFT/ENGINE B

RAKE

ASSEMBLY .............................................................................................. 2-7

2.3 INSPECTION OF T HE CAMSHAFT AND ROCKER SHAFT/ENGIN E

BRAKE ASSEMBLY ................................................................................. 2-15

2.4 INSTALLATION OF THE CAMSHAFT AND ROCKER SHAFT/ENGINE

BRAKE ASSEMBLY ................................................................................. 2-16

2.5 DD13 EGR COOLER CLEANING PROCEDUR

ETOREMOVEEXCESS

FUEL FROM COOLER AFTER ENGINE BRAKE SOLENOID FAILURE 2-26

2.6 DD15 EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESS

FUEL FROM COOLER AFTER ENGIN

E BRAKE SOLENOID FAILURE

2-31

3 CAMSHAFT HOUSING

3.1 REMOVAL OF THE CAMSHAFT HOUSING ........................................... 3-3

3.2 INSPECTION OF CAMSHAF

T HOUSING ...............................................

3-8

3.3 INSTALLATION OF THE CAMSHAFT HOUSING ................................... 3-9

4 CAMSHAFT TIMING

4.1 CAMSHAFT TIMING VE R

IFICATION ......................................................

4-3

4.2 TIMING THE CAMSHAFTS WITH T HE GEAR TRAIN INSTALLED ........ 4-6

5 GEARTRAINANDENGINETIMING

5.1 DESCRIPTION AN

D OPERATION OF GEAR TRAIN AND RELATED

PARTS ...................................................................................................... 5-3

5.2 ENGINE GEAR TRAIN INSTALLATION AND TIMING ............................ 5-8

5.3 CHECKING AND

ADJUSTING GEAR LASH WITH CAMSHAFT

HOUSING REMOVED ............................................................................. 5-16

6 WATER MANIFOLD

6.1 DESCRIPT

IONANDOPERATIONOFDD15&DD16WATER

MANIFOLD AND RELATED COMPONENTS .......................................... 6-3

6.2 REMOVAL OF THE DD15 & D D16 WATER MANIFOLD ......................... 6-5

6.3 CLEAN

ING AND INSPECTION OF THE DD15 & DD16 WATER

MANIFOLD ............................................................................................... 6-7

6.4 INSTALLATION OF THE DD15 & DD16 WATER

MANIFOLD ................. 6

-8

All information subject to change without notice.