Workshop Manual

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EPA07/1 0 DD PL ATFORM WORKSHOP MANUAL - ENGINE

6.5 DD13 EXHAUST GAS RECIRC ULATION COOLER WATER MANIFOLD

ASSEMBLY .............................................................................................. 6-10

7 COLD BOOST PIPE (C HA RGE AIR PIPE)

7.1 DESCRIPTION AND OPERATION OF COLD BOOST PIPE (CHARGE

AIR PIPE) AND RELATED COMPONENTS ............................................ 7-3

7.2 REMOVAL OF THE COLD BOOST PIPE (CHARGE AIR PIPE) ............. 7-4

7.3 INSPECTION OF COLD BOOST PIPE (CHARGE AIR PIPE) ................ 7-5

7.4 INSTALLATION OF THE COLD BOOST PIPE (CHARGE AIR PIPE) .... 7-6

8 AIR INTAKE MANIFOLD

8.1 DESCRIPTION AND OPER ATION OF AIR INTAKE MANIFOLD AND

RELATED PARTS .................................................................................... 8-3

8.2 REMOVAL OF AIR INTAKE MANIFOLD .................................................. 8-6

8.3 CLEANING OF THE AIR INTAKE MANIFOLD ........................................ 8-7

8.4 INSPECTION OF THE AIR INTAKE MANIFOLD ..................................... 8-8

8.5 INSTALLATION OF AIR INTAKE MAN IFOLD .......................................... 8-9

9 DD13 TURBOCHARGER

9.1 DESCRIPTION AND OPERATION OF THE DD13 TU

RBOCHARGER

AND RELATED PARTS ............................................................................ 9-3

9.2 REMOVAL OF THE DD13 TURBOCHARGER ........................................ 9-5

9.3 INSPECTION OF THE DD13 TURBOCHARGER

...................................

9-9

9.4 INSTALLATION OF THE DD13 TURBOCHARGER ................................ 9-10

9.5 EGR COOLER CLEANING PROCEDURE TO REMOVE EXCESS FUEL

FROM COOLER AFTER DD13 TURBOCH

ARGER FAILURE ................

9-12

10 DD13 WASTEGATE SOLENOID

10.1 DESCRIPTION AND OPERATION OF THE DD13 WASTEGATE

SOLENOID ............................................................................................... 10-3

10.2 REMOVAL OF THE DD13 WASTEGATE SOLENOID ............................. 10-4

10.3 INSTALLATION OF THE DD13 WASTEGATE SOLENOID ..................... 10-6

11 DD15 TURBOCHARGER

11.1 DESCRIPTION AND OPERATION OF TURBOCHARGER AND

RELATED PARTS .................................................................................... 11-3

11.2 REMOVAL OF DD15 TU

RBOCHARGER ................................................

11-5

11.3 INSPECTION OF DD15 TURBOCHARGER ........................................... 11-7

11.4 INSTALLATION OF DD15 TURBOCHARGER ........................................ 11-8

11.5 EGR COOLER CLEA

NING PR OCEDURE TO REMOVE EXCESS OIL

FROM EGR COOLER AFTER DD15 TURBOCHARGER FAILURE ....... 11-10

12 DD15 AXIAL P OWER TURBINE

12.1 DESCRIPTI

AND OPERATION O

F DD15 AXIAL POWER TURBINE

AND RELATED PARTS ............................................................................ 12-3

12.2 REMOVAL OF DD15 AXIAL POWER TURBINE ..................................... 12-5

12.3 INSPECT

ION OF THE DD15 AXIAL POWER TURBINE ........................

12-6

12.4 INSTALLATION OF DD15 AXIAL POWER TURBINE ............................. 1 2-7

All information subject to change without notice.