Workshop Manual

EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE

6. Be certain that all water passages and oil galleries have been thoroughly cleaned and

dried. Install new cup plugs using a coating of good grade non-hardening sealant such

as Loctite® 620 or equivalent."

42.3.1 Inspection of the Cylinder Block

Perform the following for cylinder block inspection:

1. Remove the cylinder liners and check to determine w hether liner replacement is necessary.

Refer to section 16.2.

2. Measure the bore of each cylinder with cylinder bore gauge (J–5347–B) w hich has a dial

indicator calibrated in 0.0001 in increments.

3. Measure cylinder block bore, at the positions on axis 90 degrees apart. If the diameter

does not exceed the dimensions, the block may be reused.

NOTE:

The above measurements are average gauge readings at each position. Also, the

out-of-round must not exceed 0.0 254 mm (0.001 in).

Location DD13 DD15 DD16

A 159 mm to 159.04 mm

(6.259 to 6.261 in.)

167 to 167.04 mm (6.5748

to 6.5763 in.)

167 to 167.04 mm (6.5748

to 6.5763 in.)

B 142 to 142.02 mm 58

(5.590 5.591 in.)

149 to 149.04 mm (5.866

to 5.8677 in.)

149to149.04mm(5.866

to 5.8677 in.)

Table 42-1 Acceptable C ylinder Bore Diameters

All information subject to change without notice.