Workshop Manual

EPA07/10 DD PLATFORM WORKSHOP MANUAL - ENGINE

4. Install the main bearing caps in their original positions.

NOTICE:

Always check to make sure cooling nozzles are ope n and

aligned after piston installation. An obstructed, misaligne d,

bent, or damaged nozzle may not provide proper piston cooling.

A loosened nozzle may cause a loss of main gallery oil pressure.

In either case, piston overhea ting or lack of adequate lubrication

may result in severe engine damage.

NOTICE

When installed, ensure the spray nozzles are aligned.

5. Install all of the required cup plugs. Use a good grade of non-hardening sealant such as

Loctite® 620 (or equivalent). Apply a thin coat of sealant just inside the chamfer where

the plug is to be installed and install using cup plug installation tool set (J–35653).

6. With the engine mounted on the overhaul stand, install all of any remaining subassemblies

and parts on the cylinder block.

[a] Install the crankshaft main bearings. Refer to section 17.4.

[b] Install the crankshaft. Refer to section 17.4.

[c] Install the cylinder liner. Refer to section 16.5.

[d] Install the piston and connecting rod assembly. Refer to section 15.6.

[e] Install the gear train. Refer to section 5.2.

[f] Install the ﬂywheel housing. Refer to section 34.3.

[g] Install the oil pan. Refer to s ection 19.7.

All information subject to change without notice.