Workshop Manual

42.4 REA SS E MB LY AN D INSTALLATION OF C YL INDER BLO CK

[h] Install the ﬂ ywheel. Refer to section 34.6.

[i] Install the cylinder head. For DD13, refer to section 14.3. For D D15, refer to section

14.7.

[j] Install camshaft housing. Refer to section 3.3.

[k] Install the vibration damper. Refer to section 36.2.

[l] Install the crankshaft pulley.

[m] Install the engine lifter brackets. Refer to section 38.7.

[n] Install the rocker cover. Refer to section 1.4.

[o] Install any electrical components, accessories, connectors or wiring looms that were

removed during disassembly.

[p] Install the Motor Control Module (MCM).

[q] Install Cylinder Head/Engine Lifting Bar tool (W470589006200) to the engine.

FALLING ENGINE

To avoid injury fro m a falling engine, an adequate lifting

device with a s preader bar and sling should be used to lift

the engine. The sling an d spreader bar should be adjusted

so the lifting hooks are vertic al to prevent bending the lifter

brackets. To ensure proper weight distribution, all provided

lifter brackets must be used.

[r] Remove the engine from the overhaul stand.

[s] Prime engine lubrication system. Refer to section 27.1.

7. Transfer the engine to a suitable engine dynamometer test stand. Operate the engine on a

dynamometer following the Run-in procedure.

8. Install the engine in the equipment from which it was removed.

All information subject to change without notice.