User Manual
SERIES 50 OPERATOR'S GUIDE
ELECTRICAL SYSTEM ................................................................... 46
EXHAUST SYSTEM ........................................................................ 46
EXHAUST GAS RECIRCULATION SYSTEM .................................. 46
MAINTENANCE ...... ................................................ ............................. 47
PREVENTIVE MAINTENANCE INTERVALS .............. ............ ........ 63
ITEM 1 – LUBRICAT ING OIL .................................................... .. 63
ITEM 2 – FUEL AND FUEL TANK ... ............................................ 65
ITEM 3 – FUEL LINES, FLEXIBLE HOSES ........................ ........ 6 6
LEAKS ...................................... ............................................... 66
HOSES AND FITTINGS ............................................... ........... 66
HOSE SERVICE LIFE .............. .................. .................. ........... 66
ITEM 4 – COOLING SYSTEM ................................. ............ ........ 67
COOL ANT LEVEL ........ .................. ......................................... 67
COOL ANT INHIBITORS ............................................ .............. 67
COOL ANT DRAIN INTERVAL ................. .................. .............. 69
ITEM 5 – TURBOCHARGER, AIR-TO-AIR CHARGE COOLER . 70
WASTEGATED TURBOCHARGERS ............ ... ..................... .. 70
ITEM 6 – B ATTERY ..................................... .................. .............. 71
ITEM 7 – TACHOME TER DRIVE . ............................................... 72
ITEM 8 – DRIVE BELTS ..................... .................. ....................... 72
V-BELTS .................................................................................. 73
2-GROOVE POWERBAND ..................................................... 73
12–RIB POLY-V BELT ..... .................. .................. .................. .. 74
BELT REPLACEMENT .................................. .......................... 74
ITEM 9 – AIR COMPRESSOR .................... ................................ 74
ITEM 10 – AIR CL EANER ......... .................................... .............. 75
ITEM 11 – LUBRICATING OIL FILT ERS ........... ... ....................... 75
ITEM 12 – FUEL FILTE RS ................................... .................. ..... 7 6
FUEL PRO® 382 FILTERS ............ .................. ....................... 7 6
SPIN-ON FILTERS .... .................. ................................. ........... 76
ITEM 13 – WATER PUMP AND COOLANT INHIBITOR
ELEMENT .................................. .................. .................. .............. 77
WATER PUMP DRAIN HOLE .................... .................. ........... 77
COOL ANT INHIBITOR ELEMENT .......................................... 77
ITEM 14 – CRANKING MOTOR ..................... .................. ........... 78
ITEM 15 – AIR SYSTEM ...................................... ............... ........ 78
ITEM 16 – EXHAUST SYSTEM ..................... ..................... ........ 78
ITEM 17 – ENGINE (STEAM CLEAN ) ......................................... 78
All information subject to change without notice. (Rev. 01/04) v
DDC-SVC-MAN-0058 Copyright © 2004 DE TROIT DIESEL CORPORATION