Owner manual

ManualsBrandsDetroit Radiant Products Company ManualsKilnSV Series

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause

property damage, injury or death. Read the installation, operation and maintenance

instructions thoroughly before installing or servicing this equipment.

This heater must be installed and serviced by trained gas installation and service

personnel only. Failure to comply could result in personal injury, asphyxiation, death,

ﬁre or property damage.

In locations used for the storage of combustible materials, signs must be posted to

specify the maximum permissible stacking height to maintain the required clearances

from the heater to the combustibles. Signs must either be posted adjacent to the

heater thermostats or in the absence of such thermostats, in a conspicuous location.

Not for residential use! Do not use this heater in the home, sleeping quarters,

attached garages, etc. Installation of a commercial tube heater system in residential

indoor spaces may result in property damage, serious injury, asphyxiation or death.

SV Series

Insert Manual

For complete installation instructions, see the Tube Heater General Manual

that accompanies this Series Insert Manual.

The SV Series Infrared Tube Heater is a negative pressure, single-stage radiant heater system. This insert

manual is a supplement to the Tube Heater General Manual and provides speciﬁc information related to

the SV Series model. All persons involved with the installation, operation and maintenance of the heater

system must read and understand the information in this insert manual and the accompanying Tube

Heater General Manual.

For Your Safety

If you smell gas:

• Donottrytolightanyappliance. •Immediatelycallyourgassupplierfromaneighbor’sphone.

•Donottouchanyelectricalswitch. •Followthegassupplier’sinstructions.

•Donotuseanyphoneinyourbuilding. •Ifyoucannotreachyourgassupplier,calltheredepartment.

Keep these instructions for future reference.

LIOSVa -Rev. 18111

Print: 1M-9/12_r1-2/13 (CDS)

Replaces: LIOSVa-1M-1/11 (DRP)

Summary of content (20 pages)

PAGE 1
SV Series Insert Manual For complete installation instructions, see the Tube Heater General Manual that accompanies this Series Insert Manual. The SV Series Infrared Tube Heater is a negative pressure, single-stage radiant heater system. This insert manual is a supplement to the Tube Heater General Manual and provides specific information related to the SV Series model.
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SV Series Contents 1.0 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Labels and Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Clearance to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SV Series 1.0 Safety • Safety Labels and Locations 1.0 Safety Read and understand all safety information and warnings in this insert manual and the Tube Heater General Manual before installation, operation and maintenance of the radiant tube heater system. Safety Labels and Their Locations Product safety signs or labels should be replaced by the product user when they no longer are legible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.
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SV Series 1.0 Safety • Safety Labels and Locations • Clearance to Combustibles V PS VALVE PRESSURE SWITCH F/N: LLV3EP6 Left Panel Combustion Chamber 16” Burner Tube Radiant Tube SERVICE ACCESS PANEL IGNITER & FLAME SENSE COMPARTMENT 1. Turn off gas & electricity. 2. Remove cover by lifting top cover upward and outward. CAUTION: HOT SURFACE. KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
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SV Series 1.0 Safety • Clearance to Combustibles Chart 1.1 • Clearance to Combustibles in Inches (see Figure 1.1 for Mounting Angles) Model Number SV (20, 30, 40) - 50, 60 [N, P] with 1 side shield with 2 side shields 20 ft. from burner SV (20, 30, 40) - 75 [N, P] with 1 side shield with 2 side shields 20 ft. from burner SV (30, 40, 50) - 100 [N, P] with 1 side shield with 2 side shields 20 ft. from burner SV (30, 40, 50) - 125 [N, P] with 1 side shield with 2 side shields 20 ft.
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SV Series 2.0 Installation • Gas Requirements • Electrical Requirements 2.0 Installation ! WARNING Not for residential use! Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand, the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.
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SV Series 2.0 Installation • Thermostat • Wiring The use of 14 ga. minimum multi strand wire (field supplied) is required to connect the exhauster assembly to the burner control box. A round terminal plug accepts two (2) 1/4” insulated female spade terminals (field supplied). IMPORTANT: The wire (field supplied) connecting the exhauster power box assembly to the burner control box must be mounted a minimum of 18 inches from the top of the reflector and outside of any other clearance requirements.
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SV Series 2.0 Installation • Wiring Figure 2.1 • Field Wiring Diagrams B. Low Voltage Thermostat Wiring (with optional R8285B transformer relay) - Up to Five Heaters per branch. Low Voltage Thermostat C W R Common required for thermostats that require constant power. N To heater branch #1 120VAC W L1 To heater branch #2 (Up to five heaters per branch) 14 ga.
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SV Series 2.0 Installation • Wiring Figure 2.2 • Internal Wiring Diagrams A. TP-1251 Ladder Diagram L1 120V N Blower W BK Exhauster Power Box Assembly 120V 24V Fuse 24V Indicator Light Switch Light Y Y LED ON = Control Fault 2 Flashes = Flame, No Call for Heat 3 Flashes = Ignition Lockout W MV1 S1 L1 L2 S2 Burner Control Box Flame Rod GND Ignition Module BK G BK Valve Light BK W W Igniter Gas Valve Field Supplied Wiring B.
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SV Series 2.0 Installation • Specifications Specifications Model Number Gas Type (select one) BTU/h Straight Length U-Tube Length Standard Weight (lbs.) Recommended Mounting Height Combustion Chamber Radiant Emitter Tube(s) (Black Coated) Radiant Surface Area (sq. ft.) 36” Baffle Sections Maximum Vent Length (ft.) Chart 2.1 • Specifications SV-20-50 N or LP 50,000 22’-7” 13’-0” 140 9’ to 14’ Alum Alum 20.
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SV Series 2.0 Installation • Tube Installation Sequence • Heater Length Tube Installation Sequence Figure 2.4 • Tube Installation Sequence Important! The combustion chamber & radiant tube sections must be installed in the following order. 20 Foot 30 Foot 40 Foot 50 Foot Stainless steel clamp location on 175 - 200 MBH models only (P/N: TP-220). 60 Foot Stainless steel clamp location on 175 - 200 MBH models only (P/N: TP-220).
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SV Series 2.0 SV Series Installation • Exhauster Mounting Details Exhauster Mounting Details When installing this heater in a U-shaped configuration, the exhauster assembly and the burner control box must not interfere with each other. When looking at the U-shaped configuration from behind, the burner control box is on the left and the exhauster assembly is on the right. See Figure 2.5. Figure 2.5 • Exhauster Assembly Mounting Details - U-Shaped Configuration 16” Security Chain 35” Figure 2.
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SV Series 3.0 Operation • Sequence of Operation • Operational Indicator Lights 3.0 Operation ! WARNING This heater must be installed and serviced by trained gas installation and service personnel only. Do not bypass any safety features or the heater’s built in safety mechanisms will be compromised. NOTE: Reference the Tube Heater General Manual (F/N: LIOGTa) for installation requirements.
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SV Series 4.0 Troubleshooting Guide 4.0 Troubleshooting Guide Turn up thermostat Does the exhauster fan turn on? Is the power at the exhauster 120V? No Yes Is the exhauster obstructed? No No Yes Yes Find the source of the electrical problem. Does the pressure switch light energize? Remove obstruction and lubricate fan. Is the light burnt out? If so, replace. No Is the inlet or the outlet of the unit obstructed (i.e., ice, birds nest, dirt, etc.)? No Replace igniter.
PAGE 15
SV Series 4.0 Troubleshooting Guide Bypassing any switch is intended for testing purposes only. Do not leave switch bypassed during normal operation or the heater’s built-in safety mechanisms will be compromised. NOTICE Key Start Question The fan is faulty and must be replaced. Process Question No Corrective Action Replace faulty light. Repair. No Check for loose wiring or resistance in hose connection to pressure switch.
PAGE 16
SV Series 4.0 Troubleshooting Guide Continued from page 14 Does the burner ignite? No Is the gas supply to the heater in the ON position? Yes Is the proper gauge wire used between the exhauster power box assembly and the burner control box? No No Yes Use 14 gauge multistrand wire. Turn on. Does the burner stay on? No Does the burner stay on for approx.
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SV Series 4.0 Troubleshooting Guide Use larger gauge wire. Correct pressures. No No Check voltage at burner control box during igniter warm up. Is it at least 24V? Is the heater properly grounded? Is the heater’s polarity correct? Yes Check to make sure gas pressure is within minimum and maximum inputs, as indicated on burner rating plate. Is gas pressure OK? Yes Confirm manifold pressure is correct and/or gas orifice is not plugged and is the correct size. Yes No Purge gas line.
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SV Series 5.0 Parts • Heater Components and Parts List 5.0 Parts Figure 5.1 • Burner Assembly Components 219 832 APS 207 97 17 1202 1251 31B 804, 1204 114 84 21B 301 70 828 329 1 14 15 16 1283 218 1280 5 13 212 76 33B 83 217 1250 9 200A, 201B 31B 13 223 204 1240A, 1241A 208A 321 221 222, 222A 214 11 10 12 303 85 Chart 5.1 • Parts List Part No. Description Part No. Description TP-1 Control Box Cover TP-65I 36 in.
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SV Series 5.0 Parts • Heater Components and Parts List Figure 5.2 • Tube & Reflector Components THCS 1215 1243 106 82 20C/D* 1526A 1266 r tte mi E nt dia a R 113 579 105 19B (s be Tu 1289 ) 1232 1220 533 828 1297 1229 26A/D* s) er( b am Ch n o sti bu m Co 65I 1255 21B, 220 26A/B/E* Part No. Description Part No.
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SV Series 5.0 Parts • Kit Contents Check List • Approvals • Limited Warranty Kit Contents Check List Chart 5.2 • Kit Contents for SV Series - Reference the length column for your model. SV Series Kit Contents TP-19B 4” Hanger with Reflector Tension Spring TP-82 4” Reflector Center Support (RCS) TP-106 TP-25 Reflector 1/4” Female End Cap Clips Spade Terminal TP-33B 1/2” Shut-Off Ball Valve / Inlet Tap THCS 60 in. Security Chain TP-83 24” Stainless Steel Flexible Gas Connector Part No.