EN DeVilbiss® iGo™ Portable Oxygen System Service Manual for qualified service personnel only For Product Numbers: 306 Series CAUTION-Federal (U.S.A.) law restricts this device to sale by or on the order of a physician. LT-2044 Rev A 306 iGo SM.
EN table of contents Important Safeguards............................................................................................................................................ 3 GENERAL INFORMATION Introduction....................................................................................................................................................................................... 4 Functional Description......................................................................................
important safeguards EN IMPORTANT SAFEGUARDS When using electrical products, especially when children are present, basic safety precautions should always be followed. Read all instructions before using. Important information is highlighted by these terms: DANGER Urgent safety information for hazards that will cause serious injury or death. WARNING Important safety information for hazards that might cause serious injury. CAUTION Information for preventing damage to the product.
EN general information | unpacking and set up GENERAL INFORMATION Introduction Refer to the instruction guide (A-306 or D-306) for set up and operating instructions. This service manual is designed to provide DeVilbiss Healthcare qualified service technicians and homecare providers with the proper maintenance and safety procedures for the DeVilbiss® iGo™ Portable Oxygen System.
unpacking and set up EN Set Up & Operating Instructions Refer to the instruction guide (A-306 or D-306) for set up and operating instructions. An overview is below: CAUTION– The plug on the DeVilbiss iGo is a three-prong plug that must be connected to a grounded receptacle. CAUTION–Replace the power cord if it is damaged. NOTE–Every time a button is pressed or a change to the power source occurs, the iGo gives a short audible beep. Press the Power button and hold for one second to turn iGo ON.
EN maintenance MAINTENANCE Alert System The iGo alert system is comprised of both visible and audible alerts which signal a malfunction in operation. The alerts are energized by an on-board power supply without the need for a battery. Oxygen Purity The DeVilbiss iGo is equipped with a DeVilbiss oxygen sensing device (OSD®). The device continuously monitors the oxygen purity of the gas delivered to the oxygen outlet port.
maintenance EN Periodic Provider Maintenance Summary 3 years: 6 years: Inspect intake silencer/filter—replace as needed Check oxygen concentration. Inspect final bacteria filter—replace as needed Full Details Every DeVilbiss Oxygen Concentrator is tested at the factory. To ensure continued trouble-free performance, perform the following preventative maintenance during periodic oxygen patient visits. Failure to properly maintain the unit will void the warranty.
EN maintenance | troubleshooting 1) If the battery is installed on the iGo, clean it while it is installed using a damp cloth with a mild household cleaner and wipe dry. Do NOT spray cleaner directly onto unit. 2) If the battery is removed from the iGo, clean the unattached battery and the battery bay using a dry cloth only. Do NOT use a wet or damp cloth in the battery bay or on the unattached battery. Do NOT spray cleaner directly onto unit.
troubleshooting SYMPTOM Unit not operating. External Power light flashing with audible alert. Power Fail alert activated. POSSIBLE CAUSE 1. AC power cord not properly inserted into wall outlet or DC adapter not attached. 2. Charged battery not installed or defective battery 3. No power at wall outlet. 4. Faulty AC Adapter. 5. Faulty DC accessory power port outlet. 6. Faulty DC Adapter. Unit set for PulseDose mode: No Breath Detected light flashing and audible alert sounding.
EN troubleshooting component description and function SYMPTOM DC Adapter attached. Unit operating from Battery or not operating. External Power light is not illuminated POSSIBLE CAUSE 1. Poor connection to DC power source. Audible alert sounds intermittently when operating from DC Adapter. 1. Vehicle not running. 2. Poor connection to DC power source. 2. V ehicle power source (vehicle accessory connector) dropped too low for the DC Adapter. 3. Fuse in vehicle is blown. 3.
component description and function EN Typical New Battery Operation Time Flow Rate Continuous Flow PulseDose (20 BPM) 1.0 4.0 hours 5.4 hours 2.0 2.4 hours 4.7 hours 3.0 1.6 hours 4.0 hours 4.0 — 3.5 hours 5.0 — 3.2 hours 6.0 — 3.0 hours NOTE–Be sure to check the battery charge level before travel; battery will discharge over time. Cover The external plastic cover parts are molded of impact resistant and flame retardant plastic resin and held in place by six T-20 screws.
EN component testing, repair, and replacement COMPONENT TESTING, REPAIR, AND REPLACEMENT At this time, DeVilbiss recommends limited replacement of components and no testing or field repair of components for the 306 iGo unit. When testing, repair and replacement restrictions are removed, an updated service manual will be published.
component testing, repair, and replacement Read all of the steps involved before beginning any of the procedures in this manual. Note the correct position of parts before removing them from the unit. Battery Pack � WARNING Do not open the battery pack. There are no serviceable parts in the battery pack. All batteries must either be returned for service or disposed of properly as designated by local authorities. To remove or replace the battery pack: 1.
EN component testing, repair, and replacement Motor Mounts To replace the motor mounts: 1. Remove covers from the unit. 2. Lay the unit onto a flat surface with the compressor facing up and remove the hex nuts from the base of the unit using a 3/8 inch nut driver. 3. Stand the unit upright and push the compressor mounting plate toward the top of the unit, until the mounts are released from the base, then tilt the compressor and lift it out of the unit, with the mounting plate and spring mounts attached.
ordering information and parts list EN ORDERING PARTS DeVilbiss Customer Service Contact Information • Customer Service (USA) 800-338-1988 / 814-443-4881, cs@DeVilbissHC.com • Canada 905-660-2459 / 800-263-3390 • International Department 814-443-4881, DHCinternational@DeVilbissHC.com Ordering Replacement Parts Order parts and literature from your DeVilbiss provider.
EN parts list | Specifications Tools Oxygen Analyzer O2ANA Pressure Test Assembly 303DZ-637 Pressure Vacuum Gauge PVO2D-601 Service Kit 444-501 Components—currently available Base Kit 306DS-633 Cover Screws 303DZ-628 Carton w/ Shipping Inserts 306DS-606 Front Cover Kit 306DS-631 Rear Cover Kit 306DS-632 Hour Meter PV5LD-617 Control Panel 306DS-615 Motor Mount Kit 306DS-609 Intake Silencer/Filter 306DS-616
specifications | Declaration of conformity EN CAUTION– When moving the iGo from an extreme environment, allow time for the iGo to acclimate to the recommended operating environment. Operating the iGo outside the recommended operating environment may impact performance, cause damage, and will void the warranty. Electrical Power * DeVilbiss Rechargeable Battery (Lithium Ion).............................................................................................................................8.
EN figures, diagrams and views FIGURES, DIAGRAMS AND VIEWS Index Diagrams Figure 1 - Pneumatic Diagram Figure 2 - Wiring Diagram Exterior Views Figure 3 - Front Figure 4 - Rear Figure 5 - Side Figure 6 - Bottom Figure 7 - Battery Bay Interior Views Figure 8 - Top with Rear Cover Removed Figure 9 - Inside Front Cover Figure 10- Rear with Cover Removed Figure 11 - Front with Cover Removed Figure 12 - Motor Board Figure 13 - PC Board 18 LT-2044 LT-2044 Rev A 306 iGo SM.
figures, diagrams and views EN Figure 1 - Pneumatic Diagram LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 2 - Wiring Diagram 20 LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 3 - Front Control Panel Oxygen Outlet Front Cover Cover Screws Base LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 4 - Rear Handle Air Filter (in handle cavity) Cart Connection Battery Latch Battery Rear Cover Base 22 LT-2044 LT-2044 Rev A 306 iGo SM.
figures, diagrams and views EN Figure 5 - Side Front Cover Rear Cover Power Input Base Handle (one on each side) Exhaust Vents LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 6 - Bottom Rating Label Atmospheric Pressure Port (see close up below) Foot Figure 6B - Inset Close Up Figure 6A - APP Tubing Inside Hour Meter Atmospheric Pressure Port Tubing from PC Board to Atmospheric Pressure Port 24 LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 7 - Battery Bay Communication Port Battery Contacts Battery Bumpers Battery Slots Cover Screws LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 8 - Top with Rear Cover Removed Front Cover Ribbon Connector Cable Final Bacteria Filter Intake Silencer/Filter Accumulator Tank 26 LT-2044 LT-2044 Rev A 306 iGo SM.
figures, diagrams and views EN Figure 9 - Inside Front Cover Oxygen Outlet 1/8" Tubing Ribbon Connector Cable Foam LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 10 - Rear with Cover Removed PC Board Regulator Sieve Bed Sieve Bed Base Four-Way Valve 28 LT-2044 LT-2044 Rev A 306 iGo SM.
figures, diagrams and views EN Figure 11 - Front with Cover Removed Intake Silencer/ Filter (306DS-616) Accumulator Tank Pressure Relief Valve Compressor Motor Mount Exhaust Muffler LT-2044 LT-2044 Rev A 306 iGo SM.
EN figures, diagrams and views Figure 12 - Motor Board 30 LT-2044 LT-2044 Rev A 306 iGo SM.
figures, diagrams and views EN Figure 13 - PC Board OSD Pressure Switch LT-2044 LT-2044 Rev A 306 iGo SM.
DeVilbiss Healthcare 100 DeVilbiss Drive Somerset, Pennsylvania 15501 USA 814-443-4881 Sunrise Medical Canada, Inc. 237 Romina Drive, Unit 3 Concord, Ontario L4K 4V3 CANADA 905-660-2459 Sunrise Medical Ltd.
