GENERAL MANUAL FOR OIL LUBRICATED SINGLE STAGE GASOLINE ENGINE AIR COMPRESSOR oduct is not equipped with a spark arr esting muf fler arresting muffler fler.. • This prproduct If the product will be used around flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required in the state of California.
TABLE OF CONTENTS Page SAFETY GUIDELINES ...................................... 2 Page OPERATING PROCEDURES ....................... 11 Daily Start-Up Checklist ........................... 11 WARRANTY STATEMENT .............................. 3 WARNING CHART ........................................ 4-5 GLOSSARY ....................................................... 6 DUTY CYCLE .................................................... 6 GENERAL INFORMATION ..............................
LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company/ExCell Manufacturing is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i.e., personal residential household usage only).
IMPORTANT SAFETY INSTRUCTIONS • SAVE THESE INSTRUCTIONS • IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT GASOLINE AND GASOLINE VAPORS CAN BECOME IGNITED BY COMING INTO CONTACT WITH HOT COMPONENTS SUCH AS THE MUFFLER, FROM ENGINE EXHAUST GASES, OR FROM AN ELECTRICAL SPARK.
HAZARD WHAT CAN HAPPEN RISK FROM FLYING OBJECTS THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY. HOW TO PREVENT IT ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS WHEN USING THE COMPRESSOR. NEVER POINT ANY NOZZLE OR SPRAYER TOWARD ANY PART OF THE BODY OR AT OTHER PEOPLE OR ANIMALS.
GLOSSARY SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. ASME: American Society of Mechanical Engineers; made, tested, inspected and registered to meet the standards of the ASME. CFM: Cubic feet per minute. California Code: Unit may comply with California Code 462 (L) (2)/(M) (2). Specification/model label is on the side of the tank on units that comply with California Code.
DESCRIPTION OF OPERATION Air Compressor Pump: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valves. The exhaust valve remains closed. On the upstroke of the piston, air is compressed. The intake valves close and compressed air is forced out through the exhaust valve, through the outlet tube, through the check valve and into the air tank.
ASSEMBLY INSTRUCTIONS Items Needed for Assembly • 20 oz. of oil for the engine (see Briggs & Stratton instructions). Use 10W30 high quality motor oil. • 16 oz. of compressor oil, SAE 20-20W, non-detergent, low foaming. • a 9/16" socket or open-end wrench for attaching the wheels. • a 7/16" open-end wrench for attaching the foot extension bracket and rubber feet. • a 1/4" open-end wrench to tighten handle set screw. • an adjustable wrench for attaching the shut-off valve and air outlet adapter.
INSTALLATION AND BREAK-IN PROCEDURES Location of the Air Compressor ENGINE EXHAUST CONTAINS CARBON MONOXIDE WHICH IS ODORLESS AND TOXIC. OPERATE ENGINE IN WELL VENTILATED AREAS ONLY. Operate the air compressor in a clean, dry and well ventilated area. The air intake filter must be kept clear of obstructions that could interfere with the flow of air through the fan bladed flywheel. The air compressor crankcase and head are designed with fins to provide proper cooling.
INSTALLATION AND BREAK-IN PROCEDURES For your convenience, purchase a 1/4" NPT nipple, 2 1/2" long, and a 1/4" NPT x 1/4" NPT coupling (pipe collar) to allow ease in draining oil. Remove oil drain plug on the gas tank side of the engine and install the nipple. Thread the coupling on the end of the nipple and screw the drain plug in the coupling. See Figure 2.
INSTALLATION AND BREAK-IN PROCEDURES 2. Place your left hand on the air compressor handle, and your right hand on the starter handle, and pull cord out quickly to overcome engine compression and prevent "kickback". If engine does not start, push the choke about three-quarters of the way in or choke lever three quarters to the left and pull starter handle again. When engine starts, push choke in or choke lever to the left gradually. 3. Pump Break-in: Open the outlet valve to prevent tank pressure build-up.
MAINTENANCE DURING MAINTENANCE, YOU COULD BE EXPOSED TO COMPRESSED AIR OR MOVING PARTS. PERSONAL INJURIES CAN OCCUR. BEFORE DOING ANY MAINTENANCE OR REPAIR, DISCONNECT THE SPARK PLUG WIRE TO PREVENT ACCIDENTAL STARTING, AND RELIEVE AIR TANK PRESSURE. NEVER OPERATE THE COMPRESSOR WITH THE BELT GUARD REMOVED. To ensure efficient operation and longer life of the air compressor outfit, a routine maintenance schedule should be prepared and followed.
MAINTENANCE Air Compressor A clean air compressor and engine run cooler and provide longer service. Clean or blow off fins and any other parts of the air compressor and engine that collect dust or dirt. Do not place tags, containers or other material on or against the ventilation openings in the belt guard. Adequate ventilation is necessary to maintain proper air compressor operating temperature.
MAINTENANCE The air cleaner must be in place when any carburetor adjustments are made. Engine - Oil Change and Air Cleaner See Briggs & Stratton "Operating and Maintenance Instructions" for information regarding engine oil changes and air cleaner service as well as for warranty information. Engine - Adjustments Read the Briggs & Stratton "Operating and Maintenance Instructions" that were provided with your compressor. The gasoline engine was adjusted and set at the factory to ensure correct operation.
MAINTENANCE Belt - Replacement SERIOUS INJURY OR DAMAGE MAY OCCUR IF PARTS OF THE BODY OR LOOSE ITEMS GET CAUGHT IN MOVING PARTS. NEVER OPERATE THE OUTFIT WITH THE BELT GUARD REMOVED. THE BELT GUARD SHOULD BE REMOVED ONLY AFTER THE SPARK PLUG WIRE HAS BEEN DISCONNECTED. Figure 9 6. Hold belt tension until two engine mounting screws are tightened securely. To replace belt: 1. Disconnect spark plug wire. 2. Remove belt guard. 3.
TROUBLESHOOTING GUIDE PERFORMING TROUBLESHOOTING OR REPAIRS CAN EXPOSE MOVING PARTS OR COMPRESSED AIR SOURCES. PERSONAL INJURY MAY OCCUR. PRIOR TO ATTEMPTING ANY TROUBLESHOOTING OR REPAIRS, THE ENGINE SPARK PLUG WIRE SHOULD BE REMOVED. NEVER OPERATE THE OUTFIT WITH THE BELT GUARD REMOVED. THE BELT GUARD SHOULD BE REMOVED ONLY WHEN THE SPARK PLUG WIRE IS REMOVED. PROBLEM CAUSE CORRECTION Excessive tank pressure safety valve pops off.
TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Compressor is not supplying enough air to operate accessories. Prolonged excessive use of air. Decrease amount of air usage. Compressor is not large enough for air requirement. Check the accessory air requirement. If it is higher than the SCFM or pressure supplied by your air compressor, you need a larger compressor. Restricted air intake filter. Clean or replace air intake filter. Loose belt. Adjust belt tension. Hole in hose. Check and replace.
SERVICE NOTES 18
SERVICE NOTES 19
GENERAL MANUAL FOR OIL LUBRICATED SINGLE STAGE GASOLINE ENGINE AIR COMPRESSOR Call our Toll Free Number 1-800-888-2468, Ext 2, then Ext 1, to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repairs. 24 hours a day, 7 days a week.
