EN SB-E-2-971 ISS.
Table of Contents Topic Page EC Declaration of Conformity 3 Part Numbers 3 Operational Description 3 Kit contents 4 Construction Features 4 Materials of Construction 4 Specifications & Technical Data 4 Safety Precautions 5 Parts List 6 Exploded parts View 7 Installation, Operation, Preventive Maintenance & Cleaning 8 Parts Replacement/Maintenance 9 A. Servicing Air Valve 9 B. Replacing Air Valve 10 C. Needle Packing, Fluid Insert, Spreader Valve Assembly 11 D.
EC Declaration of Conformity We, Finishing Brands UK Limited, Ringwood Rd, Bournemouth, Dorset, BH11 9LH, UK, as the manufacturer of the Spray gun model ADVANCE HD declare, under our sole responsibility, that the equipment to which this document relates is in conformity with the following standards or other normative documents: BS EN 292-1 PARTS 1 & 2: 1991, BS EN 1953: 1999; and thereby conform to the protection requirements of Council Directive 98/37/EEC relating to Machinery Safety Directive, and; EN 134
Kit contents (all models) 1 ADVANCE HD Suction or Pressure Feed Spraygun 1 Spanner (10mm and 14mm A/F) 1 TGC 1 litre Suction feed Cup (Suction models only) 1 Torx/Flat blade screwdriver 1 Cup Filter (Suction models only) 1 Cleaning Brush 1 Set of 4 coloured identification rings 1 Service bulletin Construction Features 1 Air Cap (nickel plated brass for long durability) 10 2 Air Cap Retaining Ring (allows easy rotation of air cap) 11 3 Fluid Nozzle (ideal for automotive topcoat systems
SAFETY WARNINGS Fire and explosion Solvents and coating materials can be highly flammable or combustible when sprayed. ALWAYS refer to the coating material supplier’s instructions and COSHH sheets before using this equipment. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas. This equipment, as supplied, is NOT suitable for use with Halogenated Hydrocarbons.
PARTS LIST REF. NO. DESCRIPTION PART NO. QTY REF. NO. DESCRIPTION PART NO.
PATENT GB2417544 © 2013 Finishing Brands UK Ltd.
. INSTALLATION For maximum transfer efficiency, do not use more pressure than is necessary to atomise the material being applied. NOTE: when using the 505, HVLP setup do not exceed 1.3 bar inlet pressure. 1. 9. 10. Connect the gun to a clean, moisture and oil free air supply using a conductive hose, of at least 8 mm I.D. NOTE Depending on hose length, larger I.D. hose may be required. Install an air gauge at the gun handle. When gun is triggered on, adjust regulated pressure to 2.
Parts Replacement/Maintenance AIR VALVE INSTRUCTIONS Servicing Air Valve Reasons to service air valve: A) Air valve not functioning correctly (may need cleaning). B) Routine maintenance. C) Air leaks (advise replacement, see p10) 1. Before removing the Airvalve, first remove the fluid inlet Adaptor. (See figs 49 – 52 p13). 2. Remove trigger using the tool supplied (47) or TORX T20 key. (See fig 1 & 2) 3. Unscrew air valve using 14mm spanner (59). (See fig 3) 4. Remove air valve by gripping stem.
Replacing Air Valve Reasons to replace air valve: A) Air leak through the gun. B) Air valve not operating correctly. 1. Remove trigger using (47) or TORX (T20) key provided in the kit. (See figs 13 & 14) 2. Unscrew air valve using 14mm spanner (59). (See fig 15) 3. Remove air valve by gripping the stem. (See fig 16) 4. Remove spring with spring pad. (See fig 17) 5. Hook out rear seal using Service Tool (56). (See figs 18 & 19) 6. Clean air valve bores in gun body with the brush supplied in the kit. 7.
Parts Replacement/Maintenance NEEDLE PACKING REPLACEMENT INSTRUCTIONS 13. Remove trigger using key (47) or TORX (T20) driver. (See figs 25 & 26) 14. Remove fluid adjusting knob and needle spring with spring pad from gun. (See figs 27 & 28) 15. Remove fluid needle from gun body. (See fig 29) 16. Loosen and remove packing nut using Key (47) or a straight blade screwdriver. (See figs 30 & 31) 17. Discard old packing and packing spring if replacing. Clean packing if reusing. Also clean packing spring and nut.
Parts Replacement/ Maintenance SEPARATOR SEAL REPLACEMENT 1. Remove air cap and retaining ring. (See fig 37) 2. Remove fluid adjusting knob, spring, and spring pad. (See figs 38 & 39) 3. Remove fluid needle from gun body. (See fig 40) 4. Remove fluid nozzle using 10m Spanner (59). (See figs 41, & 42) 5. Remove Separator. (See fig 43). 6. Clean front of gun if required, using a soft brush, as well as the fluid nozzle, air cap, and retaining ring. 7.
Parts Replacement/ Maintenance FLUID INLET SEAL 1. Loosen Locknut (55) with 18mm Spanner (see Fig 49). 2. Unscrew Fluid Inlet Adaptor (54) with 8mm Hex Key (see fig 50) 3. Remove Fluid Inlet Adaptor (see fig 51). 4. Remove seal (56) and replace with new Seal (see fig 52). 5. Replace in reverse order, Fluid Inlet Adaptor (see Fig 51) . 6. Tighten with 8mm Hex Key to 26 – 28Nm. (see Fig 50). 7. Tighten Lock Nut (55) with 18mm Spanner (see Fig 49). SUCTION CUP LID 1. Remove drip free diaphragm (60).
Parts Replacement/Maintenance Chart 1 – Air Caps PART No. FOR AIR CAP SP-100-505-K SP-100-510-K SUCTION OR PRESSURE SUC & PRESS SUC & PRESS TECHNLOGY 505 RECOMMENDED INLET PRESSURE (bar) 1.3 ® 510 2.0 283 ® 513 2.0 394 ® 523 2.0 410 ® 590 2.
Troubleshooting Possible Problems in Operation CONDITION CAUSE CORRECTION Heavy top or bottom pattern Horn holes plugged. Clean. Ream with non-metallic point. Obstruction on top or bottom of fluid nozzle. Clean. Cap and/or nozzle seat dirty. Clean. Left or right side horn holes plugged. Clean. Ream with non-metallic point. Dirt on left or right side of fluid nozzle. Clean. Heavy right or left side pattern Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns: 1.
Troubleshooting Possible Problems in Operation (cont) Inadequate material flow Starved spray pattern Excessive overspray Blocked vent in Cup lid Increase air pressure and rebalance gun. Air pressure to high. Reduce air pressure. Gun too far from work surface. Adjust to correct distance. Gun too far from work surface. Gun motion too fast.
ACCESSORIES DGi Digital Pressure Gauge DGIPRO-502-BAR MC-1-K50 600 cc Mixing Cups pack of 50 Spanner SN-28-K 10m x 8mm bore rubber air hose with ¼ fittings H-6065-B (BSP) H-6065-N (NPS) Torx driver SPN-8-K2 QD Female connector MPV-424 MPV Swivel MPV-60-K3 QD male connector MPV-5 Cleaning Brush 4900-5-1-K3 DVFR Filter Regulator DVFR-8 WARRANTY This product is covered by Finishing Brands UK Limited one year warranty. Finishing Brands UK Limited, Ringwood Road, Bournemouth, BH11 9LH, UK.