Generator Operator’s Manual Record All Information for future reference: CONSUMER SAFETY INFORMATION . .2 SAFETY GUIDELINES/DEFINITIONS . .2 SAFETY INSTRUCTIONS . . . . . . . . . .2-8 Brand: ASSEMBLY . . . . . . . . . . . . . . . . . . . .9-11 Purchase Date: OPERATION . . . . . . . . . . . . . . . . . .12-14 Model #: MAINTENANCE . . . . . . . . . . . . . . .15-16 STORAGE . . . . . . . . . . . . . . . . . . . .17-18 Serial #: Questions? 1-800-888-2468 Register your product online www.devap.
CONSUMER GENERAL AND SERVICE INFORMATION DO NOT RETURN THIS PRODUCT TO THE RETAILER! FOR SERVICE OPTIONS CALL: 1-800-888-2468, EXT. 2. • Please read and follow these instructions for proper use and maintenance. • Please take the time now to register your generator online at www.devap.com. • If you experience any problems and need assistance, please call us at our toll free number 1-800-888-2468, Monday through Saturday, 8:00 a.m. To 6:00 p.m. C.S.T.
SAFETY GUIDELINES / DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections. indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
RISK OF ELECTROCUTION AND FIRE (Continued) HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Operation of generator in rain, wet, icy, or flooded conditions. Water is an excellent conductor of electricity! Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces, resulting in electrical shock to anyone contacting them. Operate generator in a clean, dry, well ventilated area. Make sure hands are dry before touching unit.
RISK OF FIRE HAZARD WHAT CAN HAPPEN HOW TO PREVENT IT Attempting to fill the fuel tank while the engine is running. Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler, engine exhaust gases, or from an electrical spark. Turn engine off and allow it to cool before adding fuel to the tank. Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires.
RISK OF INJURY AND PROPERTY DAMAGE WHEN TRANSPORTING GENERATOR HAZARD Fire, Inhalation, Damage to Vehicle Surfaces WHAT CAN HAPPEN Fuel or oil can leak or spill and could result in fire or breathing hazard, serious injury or death can result. Fuel or oil leaks will damage carpet, paint or other surfaces in vehicles or trailers. HOW TO PREVENT IT If generator is equipped with a fuel shut-off valve, turn the valve to the off position before transporting to avoid fuel leaks.
RISK OF UNSAFE OPERATION (Continued) HAZARD Operation of voltage sensitive appliances without a voltage surge protector WHAT CAN HAPPEN HOW TO PREVENT IT Any gasoline operated household generator will incur voltage variations causing damage to voltage sensitive appliances or could result in fire. Always use a U.L. listed voltage sensitive surge protector to connect voltage sensitive appliances (TV, computer, stereo, etc.). Failure to use a U.L.
RISK OF MOVING PARTS HAZARD Contact with moving parts can result in serious injury. WHAT CAN HAPPEN The generator contains parts which rotate at high speed during operation. These parts are covered by guarding to prevent injury. HOW TO PREVENT IT Never operate generator with guarding or cover plates removed. Avoid wearing loose fitting clothing or jewelry which could be caught by moving parts. RISK FROM LIFTING HAZARD Lifting a very heavy object.
• (if equipped) Remove shipping shims. See Figure 1a. a. Locate shipping shims (a) under generator frame. b. Loosen but do not remove limiter bolts (b). c. Pull label (c) and remove shims. d. Retighten limiter bolts. Torque to 120-144 in-lbs. It is very important that these are removed before starting your generator. c a c b b Figure 1a IMPORTANT: Before any attempt to start your generator be sure to check engine oil (See Engine Operator's manual).
FOR GBE4010 AND GBFE6010 5. Remove the nut from the solenoid post with the panel assembly wire harness. Place one end of the positive (red) battery cable onto this post with the panel assembly wire. Reassemble nut and tighten securely. See Figure 4. Solenoid Panel Assembly Wire Harness Figure 4 GBV7000, GBV7010, GBVE8000, GBVE7500 FOR Nuts 5. Positive (+) Battery Cable Remove the nut from the solenoid post and place one end of the positive (red) battery cable onto the post.
OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator: 1. 2. Use of extension cords directly from the generator to the appliance, lights, tools, etc. Use of a double-throw transfer switch installed directly to the main electrical supply outside of house.
OPERATION KNOW YOUR GENERATOR Read this General Manual and Safety Rules before operation of your Generator. Compare the illustration in your parts manual with your generator to familiarize yourself with the location of various controls and adjustments. Save all manuals for future references. GENERATOR CAPACITY IMPORTANT: Exceeding the rated capacity of your generator can result in serious damage to your generator and connected electrical devices.
Engine speed has been factory set to provide safe operation. Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire. Never attempt to “speed-up” the engine to obtain more performance. Both the output voltage and frequency will be thrown out of standard by this practice, endangering attachments and the user. You MUST unplug any load from the generator before starting to prevent permanent damage to any appliances.
STOPPING ENGINE 1. 2. 3. Disconnect all electrical loads. (if equipped) Turn ON/OFF switch to "OFF" position. Close fuel shut-off valve. CONNECTING ELECTRICAL LOADS 1. Let engine run and warm up for five minutes after starting with no electrical load. Connect loads in the following manner to prevent damage to equipment: 2. Connect inductive load equipment first, inductive loads consist of refrigerators, freezers, water pumps, air conditioners, or small hand tools.
CONNECTING PROCEDURE FOR RAISING OR SUSPENDING GENERATORS EQUIPPED WITH LIFT RINGS Failure to properly connect lifting cables, chains, or straps can cause property damage, serious injury or death, and void the manufacturer's warranty. Always use cables, chains, or straps rated at 2000 lbs. working load or more to raise or suspend generator. Never operate generator while suspended. This could cause property damage, serious injury or death. 1. Route cable, chain, or strap through both lift rings as shown.
GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times. The generator should not be stored or operated in environments that includes excessive moisture, dust or any corrosive vapors. If these substances are on the generator, clean with a cloth or soft bristle brush. Do not use a garden hose or anything with water pressure to clean the generator. Water may enter the cooling air slots and could possibly damage the rotor, stator and the internal windings of the gen head.
BATTERY (ELECTRIC START UNITS ONLY) • Store battery as described by the battery manufacturer. NOTE: After storing battery for a long period of time it may lose its charge. If the battery loses its charge, manually start the engine with the battery connected. The engine will recharge the battery as it runs. WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result from an overload. 1.
3. The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150. Example 3: 1500 Starting Watts 1150 Running Watts TOTAL =2650 Total Watts Generator must have a maximum capacity of at least 2650 watts. STARTING WATTAGE REQUIREMENTS 1. 2. 3.
HOUSEHOLD WATTAGE CALCULATOR DEVICES WITH HIGH STARTING (INDUCTIVE)LOADS RUN WATTS TIMES (X) START FACTOR APPLIANCE OR LOAD DEVICE* TYPICAL DEVICE WATTAGE** TOTAL 800 x 3 REFRIGERATOR/ FREEZER = 2400 = 600 x 3 SMALL REFRIGERATOR = 1800 = 2400 x 3 AIR COND.
TROUBLESHOOTING GUIDE PROBLEM CORRECTION CAUSE Engine will not 1. start 2. 1. 2. Add fuel or oil. Turn to "ON" position 3. 4. 5. Replace spark plug. Adjust choke accordingly. Open fuel shut-off valve. 7. Low on fuel or oil. Ignition switch in "Off" position. Faulty spark plug. Choke in wrong position. Fuel shut-off valve in closed position Unit loaded during startup. Spark plug wire loose. 1. Faulty receptacle. 2. 3. Circuit breaker kicked out. Defective capacitor. 4. Faulty power cord. 5.
LIMITED WARRANTY DeVilbiss Air Power Company warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e.
QUICK FACTS CALL 1-800-888-2468 EXT 2 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHACES. ENGINE GAS Use clean, fresh gasoline with a minimum 87 octane rating. Do not add gasoline during or immediately after use. Refer to engine owner's manual for oil recommendations. ENGINE OIL Most generators are equipped with a low-oil shutdown. If the oil is low or if the Generator is not level, the engine will not start. WATTAGE WIRING BATTERY VOLT REG.