92-0116 Rev.
Copyright 2006 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc.
Model 550 Tube Severing Tool SAFETY PRECAUTIONS IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the power unit. Locking down, obWARNING: structing, or in any way defeating the deadman switch on the power drive unit may result in serious injury. DRESS CONSIDERATIONS Use standard safety equipment.
TRI TOOL INC. TOOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage. Run no-load tests and feed function checks. Do a complete visual inspection. Electric motors. Use only with proper AC voltage power sources and observe all normal electric shock hazard procedures.
Model 550 Tube Severing Tool Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of checking the tool before turning it on to make sure that all keys and wrenches have been removed. Do not force tools.
TRI TOOL INC. GENERAL DESCRIPTION The Model 550 Tube Severing Tool series of tube cutters is designed to cut tubing in areas where access to and around the tube is limited. The Model 550 uses a cutter wheel to sever the tube. Normal operation will not produce chips. The Model 550 is powered by Tri Tool Inc. pneumatic, electrical or manual Drive Units. The Model 550 features an automatic feed, which permits an even pressure on the cutting wheel during operation. 6 92-0116 : Rev.
Model 550 Tube Severing Tool SPECIFICATIONS Envelope, Model 550-00, Tube Severing Tool 92-0116 : Rev.
TRI TOOL INC. Envelope, Model 550-00, Tube Severing Tool 8 Model No. P/N 550-03 01-1062 550-04 01-1063 550-05 01-1064 550-06 01-1009 550-08 01-1065 550-10 01-1066 550-12 01-1067 550-14 01-1075 550-16 01-1068 550-18 01-1069 550-20 01-1070 550-24 01-1071 550-28 01-1072 550-32 01-1073 Tube Size "A" "B" "C" Weight 3/16" (4.8 mm) 1/4" (6.4 mm) 5/16" (7.9 mm) 3/8" (9.5 mm) 3.67" (93.2 mm) 3.67" (93.2 mm) 3.67" (93.2 mm) 3.67" (93.2 mm) 1.50" (38.8 mm) 1.50" (38.8 mm) 1.
Model 550 Tube Severing Tool MAINTENANCE All components should be periodically cleaned and coated with a light film of oil. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter.) The Cutting Wheel should be replaced if worn or damaged. The Cutting Wheel life depends upon the tube material, wall thickness, and operator’s experience. Short and long bearing plugs should be replaced when worn, damaged or scratches occur on the tube being cut. 92-0116 : Rev.
TRI TOOL INC. OPERATION Read the operating instructions carefully before attempting to operate the Model 550 Tube Severing Tool. Be sure to use eye protection at all times when operating the Model 550. Select the proper Model 550 for the size of tubing to be severed. Maximum Tube Wall Thickness Model No. Tube Size Aluminum Stainless Steel Titanium 550-03 3/16" (4.8 mm) .065" (1.6 mm) .065" (1.6 mm) .065" (1.6 mm) 550-04 1/4" (6.4 mm) 550-05 5/16" (7.9 mm) 550-06 3/8" (9.
Model 550 Tube Severing Tool Select the proper Tri Tool Inc. Drive Unit that best suits the operation needed to be performed. Drive Input Location A non Tri Tool Inc. Drive Unit will void the warranty. NOTE: If input is counterclockwise, sever damage will occur during cutting. CONNECTING AND DISCONNECTING THE DRIVE SYSTEM TO THE MODEL 550 The entire series of Model 550 Tube Cutters are equipped with a quick disconnect drive-mounting system.
TRI TOOL INC. Rotate drive shaft in a clockwise direction to align the slot. If you miss alignment, simply realign the slot. Load the Model 550 around the tube to be cut. Apply a light force to insure that the Model 550 is over the tube. The Model 550 must be held perpendicular to the surface of the tube to be cut. Turn on the power for the Model 550 and begin the tube sever. After the tube has severed, continue rotation, observing the cutting wheels until they have returned to the home position.
Model 550 Tube Severing Tool REPAIRS AND REPLACEMENT WARNING: Disconnect the Drive Unit from the Model 550 Tube Cutter prior to any repairs or replacements. Rotate the drive shaft manually clockwise to rotate the cutter carriage to the desired position. REPLACEMENT OF THE CUTTER WHEEL Rotate the Cutter Carriage Assy until you see the Cutting Wheel and the cutter Wheel Securing Pin access hole.
TRI TOOL INC. Press in the new Bearing Plug. Refer to the Illustrated Parts Breakdown for the correct Bearing Plug. Bearing Plug Replacement 14 92-0116 : Rev.
Model 550 Tube Severing Tool AIR DRIVE ASSEMBLY REMOVAL OF A SHEARED ROLL PIN FROM THE DRIVE ASSY. Push the Air Drive Assy into the Model 550 Tube Cutter and rotate it clockwise and pull it out. Unscrew the Bayonet Mounting Tube from the Motor Housing by rotating the Bayonet Mounting Tube counterclockwise. Take a punch and gently remove the remaining parts of the Roll Pin from the Drive Shaft and the Motor Shaft. ASSEMBLY OF THE DRIVE ASSY.
TRI TOOL INC. TROUBLE SHOOTING Problem: The Tool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required. The main bearing pre-load is loose. Problem: There is excessive Tool Bit wear Probable causes: The pipe or tube material is too hard or abrasive. The cutting speed is too fast. Cutting fluid is required.
Model 550 Tube Severing Tool Problem: The tool holder is not feeding Probable causes: The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight. Problem: There is a loss of air power Probable causes: The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long.
TRI TOOL INC. ACCESSORIES The following accessories are recommended for use with the Model 550 Tube Cutters and are available from TRI TOOL INC. 1. Portable Air Filter (P/N 75-0115) 2. Drive Assembly, Air (P/N 04-0084) 3. Shaft Assembly, 18” Flexible (P/N 14-0036) 4. Motor Assembly, Cordless, 14.4V (P/N 58-0213) A Filter/Regulator/Lubricator (FRL) is required to protect the warranty on all TRI TOOL INC air driven tools. 18 92-0116 : Rev.
Model 550 Tube Severing Tool ILLUSTRATED PARTS BREAKDOWN MODEL 550-03, 04, 05, AND 06 TUBE SEVERING TOOL ASSEMBLY (P/N 01-XXXX) 19 16 14 6 9 2 10 15 1 4 4 8 20 5 21 23 26 13 12 11 3 24 7 10 18 9 22 17 25 92-0116 : Rev.
TRI TOOL INC. Parts List, Model 550-03, Tube Cutter (P/N 01-1062) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 20 Part No.
Model 550 Tube Severing Tool Parts List, Model 550-04, Tube Cutter (P/N 01-1063) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No. 02-2058 19-0354 32-0003 32-0179 32-0226 32-0251 38-0065 39-0381 40-0139 54-0270 54-0271 61-0017 62-0066 63-0081 19-0438 24-0518 32-0172 32-0179 32-0272 33-0017 33-0024 33-0927 39-0289 39-0295 39-0335 43-0274 45-0112 92-0116 : Rev.
TRI TOOL INC. Parts List, Model 550-05, Tube Cutter (P/N 01-1064) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 22 Part No.
Model 550 Tube Severing Tool Parts List, Model 550-06, Tube Cutter (P/N 01-1009) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No. 02-2060 19-0352 32-0003 32-0179 32-0226 32-0251 38-0065 39-0378 40-0139 54-0270 54-0271 61-0017 62-0066 63-0081 19-0351 24-0518 32-0172 32-0179 32-0272 33-0017 33-0024 33-0927 39-0289 39-0295 39-0335 43-0271 45-0112 92-0116 : Rev.
TRI TOOL INC. MODEL 550-08 TUBE SEVERING TOOL ASSEMBLY (P/N 01-1065) 20 18 14 6 9 15 2 10 4 1 3 19 8 21 22 5 26 13 12 11 4 24 7 17 10 23 9 16 25 24 92-0116 : Rev.
Model 550 Tube Severing Tool Parts List, Model 550-08, Tube Cutter (P/N 01-1065) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No. 02-2061 19-0348 32-0019 32-0114 32-0140 32-0248 38-0067 39-0374 40-0141 54-0270 54-0271 61-0009 62-0069 63-0085 19-0306 24-0527 32-0206 32-0170 32-0188 33-0024 33-0025 33-0927 39-0273 39-0307 39-0388 43-0248 45-0098 92-0116 : Rev.
TRI TOOL INC. MODEL 550-10, 12, 14 AND 16 TUBE SEVERING TOOL ASSEMBLY (P/N 01-10XX) 20 18 14 6 2 9 15 10 3 1 3 19 8 5 21 22 13 26 11 12 3 24 7 17 10 9 23 16 25 26 92-0116 : Rev.
Model 550 Tube Severing Tool Parts List, Model 550-10, Tube Cutter (P/N 01-1066) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No.
TRI TOOL INC. Parts List, Model 550-12, Tube Cutter (P/N 01-1067) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 28 Part No.
Model 550 Tube Severing Tool Parts List, Model 550-14, Tube Cutter (P/N 01-1075) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No.
TRI TOOL INC. Parts List, Model 550-16, Tube Cutter (P/N 01-1068) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 30 Part No.
Model 550 Tube Severing Tool MODEL 550-18, 20, 24 AND 28 TUBE SEVERING TOOL ASSEMBLY 20 18 14 6 9 2 15 10 3 1 3 19 8 5 21 22 13 26 11 12 3 24 7 17 10 9 23 16 25 92-0116 : Rev.
TRI TOOL INC. Parts List, Model 550-18, Tube Cutter (P/N 01-1069) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 32 Part No.
Model 550 Tube Severing Tool Parts List, Model 550-20, Tube Cutter (P/N 01-1070) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No.
TRI TOOL INC. Parts List, Model 550-24, Tube Cutter (P/N 01-1071) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 34 Part No.
Model 550 Tube Severing Tool Parts List, Model 550-28, Tube Cutter (P/N 01-1072) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No.
TRI TOOL INC. MODEL 550-32 TUBE SEVERING TOOL (P/N 01-1073) 20 18 14 6 9 2 15 10 3 1 3 19 8 21 22 5 26 13 12 11 4 24 7 17 10 23 9 16 25 36 92-0116 : Rev.
Model 550 Tube Severing Tool Parts List, Model 550-32, Tube Cutter (P/N 01-1073) Item No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. Part No.
TRI TOOL INC. TUBE CUTTER DRIVE ASSEMBLY (P/N 04-0084) 3 6 1 2 4 5 38 92-0116 : Rev.
Model 550 Tube Severing Tool Parts List, Drive Assembly, Tube Cutter (P/N 04-0084) Item No. Part No. 1. 2. 3. 4. 5. 6. 20-0281 22-0073 32-0024 40-0143 54-0127 57-0123 92-0116 : Rev. 060810 Description SHAFT, DRIVE TUBE, BAYONET MOUNTING PIN, ROLL, 1/8" DIA X 1/2" SPRING, COMPRESSION COUPLING, MALE QD TO 1/4 EPIPE MOTOR, AIR.
TRI TOOL INC. MOTOR ASSEMBLY, CORDLESS, 14.4V (550) (P/N 58-0213) 6 4 1 5 2 3 Parts List, Motor Assembly, Cordless, 14.4V (550) (P/N 58-0213) Item No. Part No. 1. 2. 3. 4. 5. 6. 20-0806 27-0785 30-2350 33-0041 40-0143 58-0161 40 Description SHAFT, DRIVE ADAPTER, BAYONET BATTERY, 14.4V SCREW, CAP, 1/4-20 X 7/8" SPRING, COMPRESSION MOTOR, CORDLESS,14.4V Qty 1 1 1 1 1 1 92-0116 : Rev.
Model 550 Tube Severing Tool Parts List, A10 Tool Kit (NOT SHOWN) Item No. Part No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 01-1062 01-1063 01-1064 01-1009 01-1065 01-1066 01-1067 01-1068 04-0084 09-0014 14-0036 36-0128 36-0130 86-0064 92-0116 : Rev.
TRI TOOL INC. Parts List, B1 Tool Kit (NOT SHOWN) Item No. Part No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.
Model 550 Tube Severing Tool DEWALT SAFETY INSTRUCTIONS The DeWALT Cordless Drill/Driver comes with an 'Instruction Manual' and should be referenced for all safety and operating procedures. 92-0116 : Rev.