If you have questions or comments, contact us. Pour toute question ou tout commentaire, nous contacter. Si tiene dudas o comentarios, contáctenos. 1-800-4-DEWALT • www.dewalt.com INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
SAVE THESE INSTRUCTIONS Definitions: Safety Guidelines ELECTRICAL SAFETY • Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords may create a fire. • A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery.
English • When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire. • Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.
3 English • Avoid bouncing the wheel or giving it rough treatment. If this occurs, stop the tool and inspect the wheel for cracks or flaws. • Direct sparks away from operator, bystanders or flammable materials. Sparks may be produced while using a sander or grinder. Sparks may cause burns or start fires. • Always use side handle. Tighten the handle securely. The side handle should always be used to maintain control of the tool at all times. • Clean out your tool often, especially after heavy use.
English • Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals. WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and permanent respiratory or other injury.
Important Safety Instruction for Battery Packs WARNING: For safe operation, read this manual and manuals originally supplied with tool before using the charger. When ordering replacement battery packs, be sure to include catalog number and voltage. Consult the chart on the last page of this manual for compatibility of chargers and battery packs. The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below.
English The RBRC™ Seal CAUTION: Under certain conditions, with the charger plugged in to the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
• • • • • • 0% - 33% 33% - 66% 66% - 99% 100% 1st light blinks 1st light on, 2nd light blinks 1st, 2nd lights on, 3rd light blinks 1st, 2nd, 3rd lights on Charger Diagnostics This charger is designed to detect certain problems that can arise with the battery packs or the charger. Problems are indicated by the three red lights flashing together in different patterns.
English d. If charging problems persist, take the tool, battery pack and charger to your local service center. 4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack. 5.
FIG. 3 FIG. 1 English F J G COMPONENTS (Fig. 2, 3) A. Trigger switch B. Lock-Off Button C. Spindle lock button D. Side handle E. Abrasive wheel F. Anti-lockup backing flange G. H. I. J. F Threaded clamp nut Guard (Type 1, Type 27) Battery pack Battery release button ASSEMBLY AND ADJUSTMENTS Attaching Side Handle The side handle (D) can be fitted to either side of the gear case in the threaded holes. Before using the tool, check that the handle is tightened securely.
English NOTE: If the gear case and motor housing become separated by more than 1/4" (6.35 mm), the tool must be serviced and reassembled by a DEWALT service center. Failure to have the tool serviced may cause brush, motor and bearing failure. 3. Re-install screws to attach the gear case to the motor housing. Tighten screws to 18 in-lbs. (2.08 Nm) torque. Overtightening could cause screws to strip. guard is designed for use with sanding flap discs (Type 27 and 29) and wire cup brushes.
Type 27 guard Wire Wheels Type 27 guard Type 27 guard Type 27 guard Type 27 hubbed wheel 3" wire cup brush 4" wire wheel unthreaded backing flange Type 27 depressed center wheel threaded clamp nut 11 English 4-1/2" Grinding Wheels
English Sanding Discs 4-1/2" Sanding Flap Discs 4-1/2" Cutting Wheels rubber backing pad Type 27 guard sanding disc threaded clamp nut hubbed sanding flap disc Type 27 guard Type 1 guard Type 1 guard unthreaded backing flange backing flange backing flange abrasive cutting wheel diamond cutting wheel clamp nut clamp nut non-hubbed sanding flap disc threaded clamp nut 12
SPINDLE LOCK The spindle lock pin is provided to prevent the spindle from rotating when installing or removing wheels. Operate the spindle lock pin only when the tool is turned off, the battery is removed, and the wheel has come to a complete stop. CAUTION: To reduce the risk of damage to the tool, do not engage the spindle lock while the tool is operating. Damage to the tool will result and attached accessory may spin off possibly resulting in injury.
English 2. Depress the spindle lock button and use a wrench to tighten the hub of the wheel. 3. Reverse the above procedure to remove the wheel. CAUTION: Failure to properly seat the wheel before turning the tool on may result in damage to the tool or the wheel. MOUNTING NON-HUBBED WHEELS WARNING: To reduce the risk of serious personal injury, turn tool off and and remove battery pack before making any adjustments or removing/installing attachments or accessories.
2. Apply minimum pressure to work surface, allowing the tool to operate at high speed. Sanding rate is greatest when the tool operates at high speed. 3. Maintain a 5˚ to 10˚ angle between the tool and work surface. 5˚-10˚ 4. Continuously move the tool in a forward and back motion to avoid creating gouges in the work surface. 5. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before laying it down.
English 5. To remove the wheel, grasp and turn the backing pad and sanding pad while depressing the spindle lock button. Precautions To Take When Sanding Paint 1. Sanding of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women. 2.
2. Depress spindle lock button and use a wrench on the hub of the wire wheel or brush to tighten the wheel. 3. To remove the wheel, reverse the above procedure. CAUTION: To reduce the risk of damage to the tool, properly seat the wheel hub before turning the tool on. USING WIRE CUP BRUSHES AND WIRE WHEELS Wire wheels and brushes can be used for removing rust, scale and paint, and for smoothing irregular surfaces.
5. To remove the guard, open the guard latch, rotate the guard so that the lugs and slots are aligned and pull up on the guard. NOTE: The guard is pre-adjusted to the diameter of the gear case hub at the factory. If, after a period of time, the guard becomes loose, tighten the adjusting screw (O) with the O clamp lever in the closed position with guard installed on the tool. CAUTION: To reduce the risk of damage to the tool, do not tighten adjusting screw with clamp lever in open position.
Lubrication DEWALT tools are properly lubricated at the factory and are ready for use. Repairs The charger is not user serviceable. There are no user serviceable parts inside the charger. Servicing at an authorized service center is required to avoid damage to static sensitive internal components.
English Three Year Limited Warranty DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others.
DEWALT Battery and Charger Systems Systèmes de batterie et de chargeur de DEWALT • Sistemas de la batería y del cargador de DEWALT Battery Batterie Batería Cat Number Modèle Modelo DW0242 DC9096 DW9096 DW9098 DW9099 DC9091 DW9091 DW9094 DC9071 DW9071 DW9072 DW9050 DW9061 DW9062 DW9048 DW9057 DC9360 DC9280 Output Production Producción Voltage Tension Tensión DW9106 DW9118 24 X X 18 X X 18 X X 18 X X 18 X X 14.4 90 115 14.4 45 90 14.4 60 60 12 90 115 12 60 90 12 45 60 12 40 X 9.6 60 90 9.6 45 60 9.6 40 X 7.
