Instruction manual

3. Replace battery pack.
WARNING: Remove nails from magazine before making any adjustments or servicing this tool. Failure to do so may
result in serious injury.
CAUTION: Disconnect battery pack from tool before making any adjustments, changing accessories, servicing, or
moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling
hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.
MAINTENANCE
Daily Maintenance Chart
ACTION Clean magazine, pusher, and contact trip mechanism.
WHY Permits smooth operation of magazine, reduces wear, and prevents jams.
HOW Blow clean with compressed air. The use of oils, lubricants periodically or solvents is not recommended
as they tend to attract debris.
ACTION Before each use, check to insure all screws, nuts and fasteners are tight and undamaged.
WHY Prevents jams and premature failure of tool parts.
HOW Tighten loose screws or other fasteners using the appropriate allen wrench or screwdriver.
Cleaning
Use only mild soap and a damp cloth to clean the tool. Many household cleaners contain chemicals which could
seriously damage plastic. Also, do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar
products. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING: Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the
|exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Lubrication
CAUTION: NEVER spray or in any other way apply lubricants or cleaning solvents inside the
tool. This can seriously affect the life and performance of the tool.
DEWALT tools are properly lubricated at the factory and are ready for use. However, it is recom-
mended that, once a year, you take or send the tool to a certified service center for a thorough
cleaning and inspection.
Repairs
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and
replacement) should be performed by authorized service centers or other qualified service personnel, always using
identical replacement parts.
CAUTION: Disconnect battery pack from tool before making any adjustments, changing accessories, servicing,
or moving the tool. Such preventative safety measures reduce the risk of starting the tool accidentally.
CAUTION: Remove nails from magazine before making any adjustments or servicing this tool. Failure to do so may
result in serious injury.
TO SERVICE
1. Remove 3 T25 slotted screws from top cover. Remove cover
from housing and set aside.
2. Using a nail or punch, apply pressure to the pin (Q) sliding the
pin out from the metal structure (Fig. 13).
3. Push driver/return assembly (R) toward nosepiece and hold in
place against the lower bumper (V) as you roll back the activa-
tion arm Assembly (S). Remove activation arm assembly and
set aside.
4. Use a flat blade screwdriver to pry up on the return cord assem-
bly (T) until the detents release. Lift up to remove (Fig. 14).
5. Remove the driver/return assembly (Fig. 15).
6. Inspect lower bumper (V), upper bumper (X), and other surfaces for cracks or damage and replace if necessary
(Fig. 16). Replace damaged return cord assembly.
FIG. 17
RETURN CORD ASSEMBLY
Available from D
EWALT
Y
V
X
FIG. 16
FIG. 15
DRIVER/RETURN ASSEMBLY
Available from DEWALT
T
FIG. 14
R
S
Q
FIG. 13
V
U
W
TO REPLACE RETURN CORD ASSEMBLY
NOTE: For correct cord position during assembly, refer to the proper orientation of the return cord assembly in Figure 15.
1. Align one of the rubber tabs (Y) from the new return cord assembly with the corresponding slot in the driver
(Fig. 18).
2. With your finger, push and bend the rubber tab around corner (Fig. 18) while pulling the rubber cord until tab is
firmly in place (Fig. 19).
3. Repeat above procedure for other rubber cord.
TO REASSEMBLE NAILER
1. Insert the tip of the driver/return assembly blade into the matching hole in the nosepiece (Fig. 20).
2. Move contact trip (Z) to the side while pulling back on the return cord assembly (Fig. 21).
3. Engage the hooks (AA) on the return cord assembly to the notch (BB) in the metal structure then push down to
snap into detents (Fig. 22).
4. Slide the driver/return assembly (R) toward the nosepiece and hold.
5. Insert activiation arm assembly by first engaging the cam pin (U) to the solenoid; then align the pivot holes (W) to
the metal structure (Fig. 13).
6. Slide the pin (Q) through the metal structure, capturing the activation arm assembly and spring.
7. Ensure the activation arm is fully engaged as
shown in Figure 23.
8. Replace the cover to housing, insert 3 T25
slotted screws and tighten.
Accessories
Recommended accessories for use with your tool
are available at extra cost from your local service
center. If you need any assistance in locating any
accessory, please contact DEWALT Industrial Tool
Co., 20 Fletcher Road, Mooroolbark, VIC 3138
Australia or call 1800 654 155.
CAUTION: The use of any other accessory not
recommended for use with this tool could be hazardous.
Guarantee
Applicable to hand held Power Tools, Lasers and Nailers.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of
purchase. Please return the complete unit, transportation prepaid, to any DEWALT Service Centre, or any authorised
service station.
For warranty repair information, call (AUS) 1800 654 155 or (NZ) 09 526 2556.
This warranty does not apply to
• Accessories
• Damage caused where repairs have been made or attempted by others.
• Damage due to misuse, neglect, wear and tear, alteration or modification.
This warranty gives you specific legal rights and you may have other rights under the provisions of the Consumer
Guarantee Act 1993 (New Zealand only), Trade Practices Act 1974 and State Legislation (Australia only).
In addition to the warranty, DEWALT tools are covered by our:
FREE ONE YEAR SERVICE CONTRACT
DEWALT will also maintain the tool for free at any time during the first year of purchase. This includes labour, parts and
lubrication required to restore the product to sound mechanical and/or electrical condition. Normal wear parts are not
covered in this service. Carbon brushes worn more then 50% will be replaced.
NOTE: Three Year Warranty is not applicable to items deemed as consumables. Radial arm saws are covered by a one
(1) year warranty only. DEWALT Reserves the right to review its warranty policy prior to launch of any new business
development products.
30 DAY NO SATISFACTION GUARANTEE
If you are dissatisfied with any D
EWALT power tool, laser or nailer, for any reason, simply return it to the point of pur-
chase with your sales receipt within 30 days for a replacement unit or a full refund.
FREE WARNING LABEL REPLACEMENT: If your warning labels (Fig. 24) become illegible or are missing, call (AUS)
1800 654 155 or (NZ) 09 526 2556 for a free replacement.
FIG. 23
FIG. 22
AA
BB
FIG. 21
AA
Z
FIG. 20
FIG. 19
FIG. 18
Y
FIG. 24