User Manual

12
ENGLISH
Inserting and Removing the Battery Pack
from the Tool (Fig. B)
NOTE: Make sure your battery pack
10
is fullycharged.
To Install the Battery Pack into the Tool Handle
1. Align the battery pack
10
with the rails inside the tool’s
handle (Fig. B).
2. Slide it into the handle until the battery pack is firmly seated
in the tool and ensure that you hear the lock snap intoplace.
To Remove the Battery Pack from the Tool
1. Press the release button
11
and firmly pull the battery pack
out of the toolhandle.
2. Insert battery pack into the charger as described in the
charger section of thismanual.
Fuel Gauge Battery Packs (Fig. B)
Some
DeWALT
battery packs include a fuel gauge which
consists of three green LED lights that indicate the level of
charge remaining in the batterypack.
To actuate the fuel gauge, press and hold the fuel gauge button.
A combination of the three green LED lights will illuminate
designating the level of charge left. When the level of charge
in the battery is below the usable limit, the fuel gauge will not
illuminate and the battery will need to berecharged.
NOTE: The fuel gauge is only an indication of the charge left on
the battery pack. It does not indicate tool functionality and is
subject to variation based on product components, temperature
and end-userapplication.
ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack
before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can causeinjury.

WARNING: Use only
DeWALT
battery packs andchargers.
Soft Start Feature
The soft start feature allows a slow speed build-up to avoid an
initial jerk when starting. This feature is particularly useful when
working in confinedspaces.
No-Volt
The No-volt function stops the grinder restarting without the
switch being cycled if there is a break in the powersupply.
Electronic Clutch
The electronic torque limiting clutch reduces the maximum
torque reaction transmitted to the operator in case of jamming
of a disc. This feature also prevents the gearing and electric
motor from stalling. The torque limiting clutch has been factory-
set and cannot beadjusted.
Attaching Side Handle (Fig.C)

WARNING: Before using the tool, check that the handle is
tightenedsecurely.
Screw the side handle
5
tightly into one of the holes on either
side of the gear case. The side handle should always be used to
maintain control of the tool at alltimes.
Rotating the Gear Case (Fig. A)
To improve user comfort, the gear case will rotate 90° for
cuttingoperations.
1. Remove the four corner screws attaching the gear case to
motorhousing.
2. Without separating the gear case from motor housing,
rotate the gear case head to desiredposition.
NOTE: If the gear case and motor housing become separated
by more than 3.17 mm, the tool must be serviced and
re-assembled by a
DeWALT
service center. Failure to have the
tool serviced may motor and bearingfailure.
3. Reinstall screws to attach the gear case to the motor
housing. Tighten screws to 12.5 in.-lbs. torque.
Overtightening could cause screws tostrip.
Guards

CAUTION: Guards must be used with all grinding
wheels, cutting wheels, sanding flap discs, wire
brushes, and wire wheels. The tool may be used
without a guard only when sanding with conventional
sanding discs. Some applications may require purchasing
the correct guard from your local dealer or authorized
servicecentre.
NOTE: Edge grinding and cutting can be performed with Type
27 wheels designed and specified for this purpose; 6.35 mm
thick wheels are designed for surface grinding while thinner
Type 27 wheels need to be examined for the manufacturer's
label to see if they can be used for surface grinding or only
edge grinding/cutting. A Type 1 guard must be used for any
wheel where surface grinding is forbidden. Cutting can also be
performed by using a Type41 wheel and a Type 1guard.
NOTE: See the Accessories Chart to select the proper guard /
accessorycombination.
Mounting and Adjusting the One-Touch
TM
Guard
(Fig. D)

WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack
before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can causeinjury.
Adjusting the Guard
For guard adjustment, the guard release lever
9
engages
one of the alignment holes
14
on the guard collar using a
ratchetingfeature.
The engaging face is slanted and will ride over to the
next alignment hole when guard is rotated in a clockwise
direction (spindle facing user) but self-locks in the anti-
clockwisedirection.