MAT Industries, LLC, Long Grove, IL 60047 (JUNE15) Part No. 200-3013 DXCMTB5590856 Copyright © 2007, 2008, 2009, 2010 DEWALT If you have questions or comments, contact us. Pour toute question ou tout commentaire, nous contacter. Si tiene dudas o comentarios, contáctenos. 1-888-895-4549 • www.dewalt.com INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
English Air Compressor A. Pump Air Intake Filter B. Engine Air Filter C. Engine On/Off Switch D. Air Tank Pressure Gauge E. Regulated Pressure Gauge F. Pressure Regulator G. Air Outlet H. Unloader Valve I. Safety Valve J. Air Tank Drain Valve(s) K. Pump Oil Dipstick/Oil Fill Plug L. Pump Oil Drain Plug M. Fixed Throttle N. Choke Control O. Fuel Valve Lever P. Starter Grip FIG. 1 C A E F K B D G I M N P O L Pump Specifications Actual unit may vary slightly.
DXCMTB5590856 150 psi 9.9 * Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
English • NEVER use an engine inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. • ONLY use outdoors and far away from open windows, doors and vents. These openings can pull in engine exhaust. • Even when the engine is used correctly, CO may leak into your home. ALWAYS use a battery-powered or battery backup CO alarm (not supplied) in the home.
• Add fuel outdoors in a well ventilated area. Make sure there are no sources of ignition, such as cigarettes near refueling location. • Operate compressor in a clean, dry, well ventilated area a minimum of 48" (1.22 m) from any building, object or wall. Do not operate unit indoors or in any confined area. • Operate compressor in an open area away from dry brush, weeds or other combustible materials. • Store fuel in an OSHA-ap proved container, in a secure location away from work area.
English WHAT CAN HAPPEN • Failure to properly drain condensed water from air tank, causing rust and thinning of the steel air tank. • Exposure to chemicals • Work in an area with good in dust created by cross ventilation. Read power sanding, sawing, and follow the safety grinding, drilling and other instructions provided on construction activities the label or safety data may be harmful. sheets for the materials you are spraying.
Tires: • Over inflation of tires could result in serious injury and property damage. • Do not remove the stiffener bar connecting the compressor pump to the engine, except to adjust belt tension. Then securely tighten the stiffener bar bolts. This bar controls unit vibration. • Follow the equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments.
English WARNING: RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT • Touching exposed metal • Never touch any exposed such as the compressor metal parts on compressor head, engine head, engine during or immediately after exhaust or outlet tubes, can operation. Compressor result in serious burns. will remain hot for several minutes after operation • Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool.
• Attempting to operate compressor with damaged or missing parts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury. • Never operate the compressor with guards or covers which are damaged or removed. • Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. • Air vents may cover moving parts and should be avoided as well.
English WARNING: RISK FROM NOISE WHAT CAN HAPPEN HOW TO PREVENT IT • Under some conditions and • Always wear certified safety duration of use, noise from equipment: ANSI S12.6 this product may contribute (S3.19) hearing protection. to hearing loss.
FEATURES UNLOADER VALVE When the maximum air tank pressure is obtained, the unloader valve (H) will blow-off. This will cause the compressor to exhaust the air to the atmosphere and not the tank. The valve is preset by the manufacturer and must not be removed or modified in any way. Manual Lock: The manual lock allows you to manually unload the compressor with air pressure in the air tank.
English and plugs are available for purchase from your local dealer or authorized service center. This gas saving feature holds the engine at a factory-set idling speed until air pressure in the air tank drops to reset pressure. The unloader valve then reactivates the throttle control and accelerates the engine to full throttle. DISCONNECTING HOSES WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or disconnecting to prevent hose whip. 1.
that a material is not compatible with petroleum products, an air line filter for removal of moisture and oil vapor in compressed air is required. NOTICE: Always use an air line filter to remove moisture and oil vapor when spraying paint. mounts or silencers, relocate the unit or baffle walls. Contact a DeWALT service center or call 1-888-895-4549 for assistance. Location DANGER: Risk of breathing. Exhaust from the gasoline engine contains deadly carbon monoxide, which is odorless and toxic.
English MOVING 1. Grasp handle (S) of compressor, and lift compressor high enough so unit can be rolled on the front tire(s). WARNING: Risk of unsafe operation. Ensure proper footing and use caution when rolling compressor so that unit does not tip or cause loss of balance. NOTICE: Risk of property damage. Place engine fuel valve lever (O) in the OFF position before moving or transporting unit. 2. When location is reached slowly lower rear of compressor to ground.
2. Pull out and turn regulator knob (F) counterclockwise until fully closed. Push in to lock. Regulated pressure gauge should read 0 psi. 3. Rotate the manual lock unloader lever to the open position to assist with start up. 4. Turn the engine ON/OFF switch (C) to the ON position. 5. Place the fuel valve lever (O) in the ON postion. 6. If the engine is cold, move the choke (N) to the CLOSED position as shown. If the engine is hot, move the choke to the OPEN position. WARNING: Risk of unsafe operation.
WARNING:The following procedures must be followed when maintenance or service is performed on the air compressor. 1. Ensure engine ON/OFF switch (C) is in the OFF position. 2. Disconnect spark plug wire. 3. Drain air tank. 4. Allow air compressor to cool down before starting service NOTE: All compressed air systems contain maintenance parts (e.g. oil, filters, separators) that are periodically replaced.
make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly, it must be replaced with the same type of valve. Checking Air Filter Element (Fig. 1) WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head, and surrounding parts are very hot, do not touch (see the Hot Surfaces identified in Fig. 2). Allow compressor to cool prior to servicing. 1. Ensure engine ON/OFF switch (C) is in the OFF position. 2. Allow unit to cool. 3.
English NOTE: All compressed air systems generate condensate that accumulates in any drain point (e.g., tanks, filter, aftercoolers, dryers). This condensate contains lubricating oil and/or substances which may be regulated and must be disposed of in accordance with local, state, and federal laws and regulations. 1. Ensure engine ON/OFF switch (C) is in the OFF position. 2. Place a suitable container under the drain valve to catch discharge. 3. Grasp black lever on drain valve. WARNING: Risk of bursting.
T = Full U = Add L = Oil drain plug V = Oil level sight glass K = Oil fill plug K Adjusting Belt Tension WARNING: Hot surfaces. Risk of burn. Aftercooler, pump head and surrounding parts are very hot, do not touch (see the Hot Surfaces identified in Fig. 2). Allow compressor to cool prior to servicing. 1. Follow procedures 1-6 in Checking Belt Tension under Maintenance. 2. Scribe a mark at the base of the engine on the deck to be used as a reference. 3.
English (engine torque to 10– 20 ft.‑lbs./13.5–27.1 Nm), stiffener bracket bolt (Torque to 10–20 ft.- lbs./13.5–27.1 Nm). 8. Replace belt guard. 9. Reconnect spark plug wire. setscrew holding the engine drive pulley to the shaft and adjust the pulley's position on the shaft until the A1 and A2 measurements are within 1/16" (1.6 mm) of each other. 9. Tighten the engine drive pulley setscrew. Torque to 145–180 in.lbs. (16.4 – 20.3 Nm). 10.
Limited Warranty to overwork, resulting in premature breakdown or inadequate performance. The air compressor pump head bolts should be kept properly torqued. Check the torques of the head bolts after the first five hours of operation. Torque to 32-37 ft.‑lbs. (43.4-50.2 Nm). Additional Service Disassembly or service of the air compressor beyond what is covered in this manual is not recommended. If additional service is required, contact your nearest Authorized Warranty Service Center.
English exceptions noted below. Parts used in repair of whole goods or accessories are warranted for the balance of the original warranty period. What is not covered Under This Warranty? Failures by the original retail purchaser to install, maintain, and operate said equipment in accordance with standard industry practices.
GLOSSARY CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSI: Pounds per square inch; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks: UL®*, CUL, ETL®*, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Standards for Safety.
English Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified DeWALT technician or your dealer. Problem Code Excessive air tank pressure-safety valve pops off ....................................................................1 Air leaks ............................................................
Troubleshooting Codes CODE POSSIBLE CAUSE POSSIBLE SOLUTION Unloader valve does not release pressure when Unloader valve must be replaced. Contact a DeWALT factory service center or a DeWALT authorized service center. air tank reaches blow-off pressure 2 Fittings are not tight Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. DO NOT OVERTIGHTEN.
English CODE POSSIBLE CAUSE POSSIBLE SOLUTION 13 Loose belt Check belt tension, see Adjusting Belt Tension under Maintenance. 14 Engine mounting bolts are loose Tighten mounting screws. Torque engine mounting bolts to 10– 20 ft.‑lbs. (13.5–27.1 Nm). WARNING: Risk of bursting. Excessive vibration could weaken the air tank and cause it to rupture or explode. Mounting screws must be kept tightened. 15 Pump stiffener bracket bolt is loose Check bolt and tighten if required.
CODE POSSIBLE SOLUTION 23 Engine or pump oil is low Add DeWALT synthetic compressor oil to pump. See Compressor Pump Oil under Maintenance. 24 It is normal for some pressure drop to occur If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator as instructed in Regulator under Features. NOTE: Adjust the regulated pressure under flow conditions while accessory is being used. 25 Damaged regulator Replace.
English FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-895-4549 for a free replacement.
For product, service or warranty information contact us at: Para el producto, servicio o información sobre la garantía contacte con nosotros en: Pour les produits, services ou informations sur la garantie nous contracter à: 1-888-895-4549 www.DEWALT.com MAT Industries, LLC, Long Grove, IL 60047 Under license from DEWALT Industrial Tool Co. Bojo licencia de DEWALT Industrial Tool Co. Sous licence de DEWALT Industrial Tool Co.
