Issue 4-2008 OEM MODULE GUIDE
About Dialight Corporation Front cover photos: A selection of products from our wide range including power drivers, single and full color lighting arrays and optics. Founded in 1938, Dialight Corporation is the worldwide leader in applied LED technology. With applications ranging from low power Panel Mount and Circuit Board Indicators, to high power Traffic, Obstruction, Beacon, Vehicle, and Rail, our experience with LED is unparalleled.
OEM Module Guide Issue 4.2008 This guide is intended to give an overview of Dialight Lumidrives standard product offerings as of April 2008. If you have a requirement which is not covered by the standard products within this guide, please do not hesitate to contact us, as a large part of our business is built around getting companies to market with our innovative custom designed solutions. Please contact us at info@dialight.
Symbols and Definitions Boxed Symbol Explanation of the symbol The minimum and maximum number of LEDs per channel that can be run at 350mA The minimum and maximum number of LEDs per channel that can be run at 700mA The minimum and maximum number of LEDs per channel that can be run at 1000mA Dimming (0-100%) is achieved via an on board DMX512 interface combined with PWM power control The driver is designed for use with RGB LEDs which can be controlled via a remote control The driver has a 1-10V dimmin
Useful Information In January 2006 Lumidrives was acquired by Dialight PLC the world leader in applied LED technology. Moving forward the combined strengths of Dialight-Lumidrives means we are well positioned to drive the advancement of solid state lighting on a global basis, through product innovation, manufacturing excellence and dedicated customer support at a local level.
Technology Trends Dialight Lumidrives is committed to supplying customers with the best possible LED technology and associated value adding products. This technology driving our business is moving fast with month by month improvements in efficiency and power density. In this catalog, we only present products which are available to ship now, but in our development program we have many new products and concepts. To keep fully up to date with what innovation we can offer please visit our web site www.dialight.
Blue Photometrics Dialight Lumidrives offers full photometric performance data for all standard light engines. Copies of this data are available upon request together with IES files for integration within lighting design programs. Part: blue VAC: no lens 15 deg mA Chromaticity Dom wav Date: 21/3/06 By:rh Distance: Peak wav 26.8 718.24 CCT Flux V Angle cd H Angle cd 45 1.9 45 1.6 40 2.0 40 1.7 35 2.5 35 2.2 30 3.2 30 2.8 25 4.7 25 4.3 20 9.7 20 8.0 15 62.
Thermal Management Thermal management of LED products is critical to short term performance and longer term reliability. Generally most LED light engines contained in the catalog require additional heat sink components; the heat sink ultimately is the lighting fixuture in which they are fitted. New Designs Dialight Lumidrives has experience in both retrofitting components to existing fixture designs, where possible, and advising customers on the optimum way to design new fixtures.
Colordriver® XP The Colordriver XP is an IP67 rated, four-channel RGBA/RGBW led driver capable of driving up to 48 LEDs with total output power of up to 132W. With 4 independent channels for wider color gamuts, the colordriver XP supports today’s high power LED color mixing applications. Max output current per channel can be independently set at 350, 500, 700 or 1000ma allowing you to drive InGaN leds harder than AlInGaP. The Colordriver XP is DMX addressable and also comes with 38 pre-programmed shows.
Colordriver™ RFCC The Colordriver™ RFCC is a three-channel RGB LED driver, which combines an intelligent power driver with an intuitive RF remote control. Both masters & slaves can drive up to 18 total 1W LEDs (3 channels X6). Up to 99 slaves can be added per master thus allowing control of up to 1800 LEDs with a single remote. Connection Conditions 1W LEDs per Master Unit 1W LEDs per Slave Unit No. of Slaves per Master Unit Max. Cable Length to LEDs Max.
The Colordriver™ 36 is a DMX controlled three-channel RGB LED driver, capable of driving up to a maximum of 36 LEDs. Colordriver™ 36 All Dialight Lumidrives Colordrivers come with the “Lifesaver™” system which (when used with “Lifesaver” equipped DialightLumidrives Colorengines) monitors PCB temperature and automatically throttles back the drive current should the system overheat to ensure long LED lifetime. All connections to the driver are plug and socket for rapid installation.
PowerWhite Driver The PowerWhite Driver is designed to run up to 45 LEDs at 350ma or 24 LEDs at 700ma from a 90-264Vac power supply. With up to 60W output power, built in thermal protection, no electrolytic capacitors, die-cast construction and IP67 rating, it is ideal for use in applications requiring high reliability, long life & rugged construction.
Microdriver 4 The Microdriver 4 is designed to drive up to 4 x 1W high powered LEDs at 350mA from a 110 - 240V AC power supply. 12 Order codes: MDU4-SC-35 Dimensions: L99mm x W39mm x H23.
Microdriver 9 The MDU9-SC-35/70 is designed for driving 9 x 1W LEDs at 350mA or 4 x 3W LEDs at 700mA from a 110 - 240V AC supply.
Microdriver LV9 & LV3 The Microdriver LV9 is a fully potted & dimmable unit ideal for driving high power LEDs from a range of low voltage power supplies between 12 to 24 volts. It will drive up to 9 x 1W LEDs at 350mA or 4 x 3W LEDs at 700mA. For full output, the dimming link must be cut. Order codes: MLV9-C-35 MLV9-C-70 Dimensions: L70.5mm x W49mm x H11.2mm 65g Weight: The Microdriver LV3 is ideal for driving high power LEDs from a range of low voltage power supplies between 10 to 30 VDC.
Power RGB Modules N O O S G N I M O C 15
K2 Lumispot Light Engines Code 1 # of LEDs Red / Green / Royal Blue / Amber RGBW Red / Green / Royal Blue / Cool White Lumispot K2 12-up Code 2 12 LSP RGBA The Lumispot K2 light engines are clusters of 12 or 32 Luxeon® K2 LEDs in either RGBA, RGBW, or WWWW colors. Ideal for creating powerful beams of white or color changing light with wide gamuts, they come complete with thermal protection, input cables & 3 degree spot optics.
The Color Engine is an integrated Red, Green and Blue light engine, which enables the creation of dynamic color changing applications using LED technology. It is available in a choice of five circular and two linear modules and is complete with optics and optic holders. There are also four different beam angle options for the optics.
Color Engines cont. Color Engine 12L A linear Color Engine complete with 4 each of Red, Green & Blue LUXEON® I LEDs & CT4 Quick Connects for easy wiring & installation. Dimensions: Note- All Color Engine models are typically sold as “XXX” versions with optic holder but no optic. F-form 005, 015, 025 or 520 optics can be purchased and installed seperately. L290mm x W35mm x H15.
Powerwhite Modules Code Driver C1 5 degree spot MD 15 degree medium LML6-C1 series WD 25 degree wide 6 Rebel LEDs per module Requires constant current driver OV 5x20 degree oval LED Color Requires constant current driver LML6 CW NW LV SP Powerwhite modules represent the latest best innovation in LED light engines. Incorporating the best readily available flux Luxeon® REBEL LEDs, Powerwhite modules are truly lighting grade.
Lumispot Light Engines Code Color Optics Lumens/mW 35 The Lumispot Light Engines are available in a range of circular LED arrays complete with optics and white optic holders. They come in a choice of six different single color LEDs and four different beam angles. Lumispot 1 A single LUXEON® I LED with optic and optic holder on PCB, which has 4 notches cut out of the profile to allow for rear cable entry without encroaching on the circumference of the PCB.
Lumiline Light Engines Color Optics Lumens/mW The Lumiline Light Engines are available in two linear module types complete with optics and white holders to match the white surface of the PCB. they come in a choice of six different single color LEDs and four different beam angles. Code No.
Lumilight Light Engines Color Lumens/mW The Lumilight Light Engines are available in a range of three linear modules and come in a choice of six different single color LEDs. Each LED linear array will fit into a standard 15mm wide aluminium “U” channel and is designed to be attached to a heatsink structure with thermal adhesive or double-sided thermal tape. It offers a wide 120º viewing angle. Code No.
LUXEON® K2 BASED HL16 HL16K Single Color Selection Guide with or without built in driver Code Driver D = Onboard Driver HL16K (blank) = Requires CC Driver Lumens/mW @ 350mA Color R Red G Green 105 126 B Blue 528 mW W Cool White 210 A Amber 102 WW Warm White 150 NW Neutral White 180 HL16KD and HL16K The HL16K can be used with our standard range of drivers. The HL16KD can be connected directly to a 12 - 24V AC/DC source.
HL16 HL16 Single Color Selection Guide with or without built in driver Code Driver D = Onboard Driver HL16 (blank) = Requires CC Driver Color Lumens/mW R Red G Green 105 126 B Blue 528 mW W Cool White 240 A Amber 102 WW Warm White 150 HL16D and HL16 The HL16 can be used with our standard range of drivers. The HL16D can be connected directly to a 12 - 24V AC/DC source.
LUXEON® K2 BASED HL11 HL11K Single Color Selection Guide Code Color A new and innovative range of compact lighting modules utilizing LUXEON® K2 LEDs designed to retrofit to existing MR11 based products. Lumens/mW HL11K R Red HL11K G Green 75 HL11K B Blue 330 mW HL11K W White 75 The HL11K’s incorporate a newly developed spot base module lens, which is available in a choice of beam angles by means of an interchangeable sub-lens system. See page 24 for sub-lens details.
Single Color LinkLEDs The LinkLED™ modules form the basis of an interlinking single color system of LUXEON® I LEDs which is compact and easy to install. The LinkLED is equipped with a thermal adhesive backed PCB for direct assembly to metal surfaces and pre-assembled CT2 series connecting blocks. It offers a wide beam angle of 120º. Use CT2 “Quick Connect” cables to group LinkLEDs together in any shape or size you need.
K2 LinkLEDs Part Number Color Optic Dimensions (mm) (L x W x H) LK2-RGB Red / Green / Royal Blue n/a 54 x 28 x 7.5 LK4-RGBA Red / Green / Royal Blue / Amber n/a 70 x 30 x 7.5 LK4-RGBW Red / Green / Royal Blue / Cool White n/a 70 x 30 x 7.5 LKK2-OP-RGB Red / Green / Royal Blue 3 degree spot optics 94 x 28 x 15.5 LKK2-OP-RGBA Red / Green / Royal Blue / Amber 3 degree spot optics 121 x 30 x 15.5 LKK2-OP-RGBW Red / Green / Royal Blue / Cool White 3 degree spot optics 121 x 30 x 15.
RGB LinkLEDs The RGB LinkLED™ high powered LED forms the basis of an interlinking Red, Green, Blue color system which is compact and easy to install. The LinkLED is equipped with a thermal adhesive backed PCB for direct assembly to metal surfaces and pre-assembled CT4 series connecting blocks. It offers a wide beam angle of 120º. Use CT4 “Quick Connect” cables to group LinkLEDs together in any shape or size you need. Order code: LK-3-RGB Dimensions: L52.5mm x W21mm x H7.
Linking Cables & Blocks RJ45 Cables & Blocks Molex Cables & Splitters CT4 Linking Cables RJ45 cables are used to transmit control signals between RFCC master & slave ColorDrivers and also to drive HL16RGB modules. Cables are available to convert the molex output from the ColorDriver to an RJ45 format, from the RJ45 format to the HL16RGB input, & from a DMX signal to RJ45. Molex cables are used to connect from the Dialight Lumidrives ColorDrivers to the various RGB Color engines & RGB Linkleds.
LUXEON® REBEL Optics LUXEON REBEL OPTICS RANGE TIR Optics Part Numbers Dialight Lumidrives have created a line of optics designed to harness the power of the smallest available high power LED on the market, the LUXEON Rebel. Available as either 21mm TIR optics, or our incredibly small 11mm collimators, all rebel optics are designed for ease of use with auto-alignment features to ensure correct focal points and adhesive backing for easy installation.
L2 Optics Range Contents 24 L2 Optics Introduction 25-26 Adhesived Backed & Triples 26 F-Form 27 Special Lenses Dialight Lumidrives offers a comprehensive range of lenses which have been tailored to suit various LEDs and common lighting applications used across the globe. All the L2Optics lenses are made from optical grade PMMA (acrylics) to ensure excellent optical properties, as well as long-term material stability and durability.
L2 Optics OPT Series 1 L2Optics adhesive backed OPT Series 1 base lenses position easily and accurately over the LED. They are easy to fix onto the PCB using the integral self-adhesive pad. The snap-lock-sub-lenses attach easily, are very secure and do not move or drop-out, once in place. There are three different sub-lens illumination patterns available: spot, wide and oval.
F-Form Lenses L2Optics 20mm F-Form Series lenses, made from optical grade PMMA (acrylics) with an optical efficiency of 85% minimum. When used with the appropriate lens holders (below), these are suitable for LUXEON I, III, V & LUXEON® K2 and Osram Golden & Platinum Dragon.
Special Lenses The flare lens has been designed for use with all Emitters. The illumination pattern is horizontally very wide, but vertically extremely narrow - ±10º x 80º Flare Lens OP-FL Flare Lens 10º x 80º Examples of other Special Lenses 3-Cell Optic Side Emitting Lens Dialight Lumidrives is happy to design special customized lenses to meet your specific needs. Please contact us for a quotation.
Wiring Diagrams Contents 35 36 Colordriver RFCC with Colorengine Circular and HL16RGB 37 Colordriver 36 with RGB LinkLEDs - or with multiple Colorengine Circular 38 Microdriver 9SC with Lumilights 38 Colordriver RFCC installation diagrams 39 Microdriver 9SC with Lumilines 40 Microdriver 9SC with Lumispots 41 LinkLEDs
Colordriver RF with Color Engine CE36 and HL16 RGB CE18C-RGB-XXX Typical Connection - With Color Engine 18 CDL-M3E CE12C-RGB-XXX Typical Connection - With Color Engine 12 CDL-M3E Typical Connection Master/Slave - with Color Engine 18 & 4 X HL16 RGB CDL-M3E RJ45 Lead RJ45-MLXM RJ45 Lead x 3 End Termination RJ45-C If longer than 100mm is required between color driver and first RJ45-CONN-ASSY, use CDL-M3M & RJ45-MLXF RJ45-CON-ASSY Min 4 - Max 12 HL16-RGB Min 1 - Max 6 36
Colordriver 36 with RGB LinkLEDs™ or with multiple Color Engine Circular If longer than 100mm is required between Color Driver and first RGB LinkLED, use CDL-M3M & RJ45-MLXF LinkLED-RGB Typical Connection If only one Color Engine used per Color Driver, simply connect CDL-M3E directly from Color Driver to Color Engine.
Microdriver 9SC with Lumilights Lumilight 3 - Typical Connection MDU9-SC-3570 110-240V AC Input 3 x Lumilight 3s connected in series Recommended minimum wire gauge = AWG 24 Colordriver RFCC Installation Diagrams (optional) 38
Microdriver 9SC with Lumilines Lumiline 3 - Typical Connection MDU9-SC-3570 110-240V AC Input 3 x Lumiline 3s connected in series Recommended minimum wire gauge = AWG 24 Lumiline 9 - Typical Connection MDU9-SC-3570 110-240V AC Input 39
Microdriver 9SC with Lumispots Lumispot 1 - Typical Connection 4 to 9 Lumispot 1s connected in series Lumispot 3 - Typical Connection 3 x Lumispot 3s connected in series Lumispot 6 - Typical Connection Lumispot 9 - Typical Connection 40
LinkLED LED Light Engines (Required) 41
