INSTALLATION AND MAINTENANCE MANUAL ROADWAY SIGN LIGHT Document No: 9100-127-1481-99 Rev A MARCH 1, 2011 MODEL CODES Dialight Retrofit Cover Assembly Dialight Retrofit Cover Assembly RS5C4F-G (70W Cool White) RS5C4K-G (100W Cool White) Note- Dialight retro-fit cover assembly to fit GE Versaflood II Signliter boxes (supplied by others) Figure 1: Dialight retro-fit cover assembly See page 3 for GE box detail
Document No: 9100-127-1481-99 Rev A 1: Introduction This sign light is designed for illumination of roadway sign structures. It uses the latest in solid state lighting technology for long life, low maintenance, and high efficiency. The unique optical design focuses light to where it is needed, giving improved efficiency over a conventional HID luminaire.
Document No: 9100-127-1481-99 Rev A The Dialight LED retro-fit cover assembly is intended to mount to GE Versaflood II Signliter boxes See details below GE Versaflood II Signliter (typical box dimensions below) Page 3 of 8 1501 Route 34 South, Farmingdale, NJ 07727 Tel: (732) 919-3119 Fax: (732) 571-5778 www.dialight.
Document No: 9100-127-1481-99 Rev A 2: Retrofit Cover Assembly Installation Instructions: 1) Open existing cover or lid assembly and discard. 2) Remove existing bulb and reflector assembly and discard per federal requirements. When cutting the existing wire connections, be sure to maximize the length remaining with the lower unit. 3) Manufacturer recommends but does not require the removal of existing ballast, transformer, and capacitor assemblies from existing unit.
Document No: 9100-127-1481-99 Rev A 3: Maintenance • To avoid personal injury, disconnect power to the light and allow the unit to cool down before performing maintenance. 1) Warning: No user serviceable parts inside of power supply enclosure. Risk of electric shock. Removal of the power supply cover will void the warranty, consult Dialight for authorization. a. Perform visual, mechanical and electrical inspections on a regular basis. We recommend routine checks to be made on a yearly basis.
Document No: 9100-127-1481-99 Rev A 4. Specifications Nominal AC Supply Voltage 120-277VAC, 50-60Hz Maximum power consumption 63 W nominal or 100W nominal dependent on version chosen Operating temperature range -40°C to +55°C -40°F to +131°F Power factor >0.9 Dimensions Cover Assembly 7.3 H x 20 W x 20.5 D (in.) ………………………………………………………...2 24.6 H x 50.8 W x 52.1 (cm.) Weight 25 (lbs) 11.
Document No: 9100-127-1481-99 Rev A 5. List of Required Tools 3/8” RATCHET 7/16 DEEP SOCKET OR 7/16” OPEN END WRENCH Figure 5: Side view Dialight Retro-fit cover assembly to GE Versaflood II Signliter box Angle between cover place and light engine assembly is 123 degrees (fixed at factory) Page 7 of 8 1501 Route 34 South, Farmingdale, NJ 07727 Tel: (732) 919-3119 Fax: (732) 571-5778 www.dialight.
Document No: 9100-127-1481-99 Rev A GROUND PIGTAIL OUTPUT WIRES POWER SUPPLY GROUND STRAP Figure 5: Dialight Retro-fit Cover Assembly Wiring Detail All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof is not guaranteed.
