DIAMOND PRODUCTS HYDRAULIC POWER UNIT PARTS LIST & OPERATOR’S MANUAL MODEL: CB30E XL March 2013 PART#: 1801662
CB POWER PACK FLOW AND PRESSURE RATING CB POWER PACK MODEL 15 Electric 18 Briggs Vanguard 20 Electric 21 Honda 30 Electric 35 Briggs Vanguard MAXIMUM NO LOAD FLOW GPM/LPM 12.75 / 48.2 11.6 / 43.9 14.9 / 56.4 14.1 / 53.2 20.4 / 77.2 17.2 / 65.1 RELIEF SETTING PSI/BAR 2100 / 145 2850 / 196.5 2400 / 165.5 2600 / 179.3 2300 / 158.6 3000 / 206.9 Maximum no load flow is based on pump and motor manufacturer’s specifications for pump displacement and no load RPM.
Table of Contents Description Page No. 1. 208/230/460 Volt Hydraulic Power Supply ...........................................4 2. 575 Volt Hydraulic Power Supply .........................................................8 3. Hydraulic Schematic .............................................................................12 4. Hose Kit ..................................................................................................13 5. Hydraulic Tank Assembly ..............................................
646195 CB30 XL HYDRAULIC POWER SUPPLY, 230/460 VOLT 1 42 43 40 41 13 6 8 7 5 5 2 3 43 43 49 39 34 4 DETAIL B SCALE 1 : 3 19 46 8 28 24 23 DETAIL A SCALE 1 : 3 27 26 30 25 4 27 26
4646195 CB30 XL HYDRAULIC POWER SUPPLY 230/460 VOLT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PART NO.
4646195 CB30 XL HYDRAULIC POWER SUPPLY 230/460 VOLT 4x DETAIL C SCALE 1 : 5 27 26 31 45 7 5 12 44 22 20 21 POSITION CHAMFERS TO OUTSIDE REAR.
4646195 CB30 XL HYDRAULIC POWER SUPPLY 230/460 VOLT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 PART NO.
4646204 CB30 XL HYDRAULIC POWER SUPPLY, 575 VOLT 1 42 43 40 41 13 6 7 5 5 2 46 3 38 39 43 34 4 DETAIL B SCALE 1 : 3 19 24 28 8 23 DETAIL A SCALE 1 : 3 4x 26 27 30 25 2x 8 27 26
4646204 CB30 XL HYDRAULIC POWER SUPPLY 575 VOLT ITEM 1 PART NO. 4646156 QTY. 1 DESCRIPTION CB-XL Frame Assembly 2 3 4 2400643 2400615 2501767 2 2 2 Wheel, 12 x 2-5/8 x 3/4" Set Collar, 3/4" Rubber Bumper 5 6 7 8 2900022 2900508 2900039 4646185 18 2 8 2 Flat Washer, 5/16" SAE Cap Screw, Hex Hd., 5/16-18 x 1-1/2" Lock Nut, 5/16-18 Nylon Spacer Plate, CB30 9 10 11 12 13 2900473 2900006 2900005 4646187 4645062 4 4 4 1 1 Flat Washer, 3/8" USS Lock Washer, 3/8" Split Cap Screw, Hex Hd.
4646204 CB30 XL HYDRAULIC POWER SUPPLY 575 VOLT 45 44 DETAIL C SCALE 1 : 5 4x 27 26 7 5 31 12 22 20 21 POSITION CHAMFERS TO OUTSIDE REAR.
4646204 CB30 XL HYDRAULIC POWER SUPPLY 575 VOLT ITEM 1 PART NO. 4646156 QTY. 1 DESCRIPTION CB-XL Frame Assembly 2 3 4 2400643 2400615 2501767 2 2 2 Wheel, 12 x 2-5/8 x 3/4" Set Collar, 3/4" Rubber Bumper 5 6 7 8 2900022 2900508 2900039 4646185 18 2 8 2 Flat Washer, 5/16" SAE Cap Screw, Hex Hd., 5/16-18 x 1-1/2" Lock Nut, 5/16-18 Nylon Spacer Plate, CB30 9 10 11 12 13 2900473 2900006 2900005 4646187 4645062 4 4 4 1 1 Flat Washer, 3/8" USS Lock Washer, 3/8" Split Cap Screw, Hex Hd.
GAGE ALL HOSES ARE IN KIT 4600504.
4600504 HOSE KIT, CB30XL 34.0 1 23.1 2 20.1 3 23.6 4 31.2 5 16.6 6 ITEM 1 2 3 4 5 6 PART NO. 6040057 QTY. 1 DESCRIPTION Hose Assy., 1 x 34" 3202317 2 Fitting, 1" FJIC to 1" Hose Barb 3200135 2 Hose Clamp #16 4600162 1 Hose Assembly, 3/4" x 23.1" 3200129 2 Fitting, 3/4" F. JIC to 3/4" Hose Crimp 4646170 2 Hose Assy., 5/8" x 20" 3201883 1 5/8" FJIC Parkrimp, 90 Deg. 3202075 1 5/8"FJICS x 5/8" Parkrimp Hose End Fitting 4646086 2 Hose Assembly, 3/4" x 23.
4646187 HYDRAULIC TANK ASSEMBLY 24 18 17 23 16 22 15 14 9 12 6 11 7 19 13 20 21 10 4 1 8 5 2 3 14
4646187 HYDRAULIC TANK ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 4640120 1 Hydraulic Tank Weldment 2 3200409 1 Street Elbow, 1" NPT 3 3200427 1 Nipple, 1" NPT x 4", Schedule 40 4 3200288 1 Plug, 1" NPT 5 3200289 1 Elbow, 1" M. Pipe to 1" M.
4645062 CB30 XL PANEL ASSEMBLY 32 42 7 33 35 36 40 6X 1 2 3 4 7 8 41 7 9 43 19 22 28 2 21 25 23 7 24 20 10 26 17 37 17 38 30 17 18 31 5 29 13 16 12 15 27 10 16 7 14 29 11
4645062 CB30 XL PANEL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 4646141 1 Instrument Panel 2 2900022 8 Flat Washer, 5/16" SAE 3 2900031 6 Lock Washer, 5/16" Split 4 2900138 6 Cap Screw, Hex Hd., 5/16-18 x 1" 5 4645054 1 Manifold, SAE O-Ring, 5/8 & 3/4" Ports 6 4646101 1 Manifold, 3/4 NPT 7 2900009 20 Flat Washer, 1/4" SAE 8 2900667 4 Cap Screw, Hex Hd., 1/4-20 x 3" 9 2901001 4 Cap Screw, Hex Hd.
4646194: STARTER BOX, 208-240 VOLT 17 8 16 1 15 1 17 5 10 9 8 4 6 3 7 2 11 1 12 13 14 18
4646194: STARTER BOX, 208-240 VOLT 4646197 STOP 4646196 START 4646129 95 AUXILIARY INTERLOCK 96 OVERLOAD RELAY CONTACTOR ITEM PART NO. QTY. 1 4641052 1 Starter Box, CB30 XL 2 4641066 1 Back Plate, Starter Box C O I L 4646198 DESCRIPTION 3 2901331 4 Machine Screw, Truss Hd., #10-32 x 3/8" 4 5 2800886 2804400 1 1 Contactor, 30 HP, 208-240 Volt Auxiliary Contact, N.O.
4646201 CB30 STARTER BOX ASSEMBLY, 230 VOLT ROUTE INTO STARTER BOX 3 1 2 TO CUSTOMER SUPPLIED PLUG 9 4 11 5 2x 12 10 6 13 6 DETAIL A SCALE 1 : 2 A 8 7 TO MOTOR 20
4646201 STARTER BOX ASSEMBLY, 230 VOLT 208 VOLT: SET RELAY TO 78 AMP 230 VOLT: SET RELAY TO 72 AMP 4641056 GROUND NUT TO ANY SCREW IN PLATE. POWER CABLE BLACK THRU RELAY TO CONTACTOR GREEN GREEN SETTINGS GROUND STUD CLASS 20 PHASE UNBALANCE - ON PHASE LOSS - ON RESET MODE - AUTO GROUND FAULT - OFF ITEM PART NO. QTY. 1 2 4646194 2800898 1 1 DESCRIPTION Starter Box, 208-240V, 30HP Connector, 1", Sealtite, 90 Deg.
4645256: STARTER BOX, 440-480 VOLT 17 8 1 16 1 15 10 17 4 9 8 6 5 3 3 10 9 2 7 11 1 12 13 14 22
4646256: STARTER BOX, 440-480 VOLT 4646197 STOP 4646196 START 4646129 95 AUXILIARY INTERLOCK 96 OVERLOAD RELAY CONTACTOR ITEM PART NO. QTY. 1 4641052 1 Starter Box, CB30 XL 2 4641066 1 Back Plate, Starter Box C O I L 4646198 DESCRIPTION 3 2901331 4 Machine Screw, Truss Hd., #10-32 x 3/8" 4 5 2800912 2804400 1 1 Contactor, 30 HP, 440-480 Volt Auxiliary Contact, N.O.
4646202 STARTER BOX ASSEMBLY, 440-480 VOLT ROUTE INTO STARTER BOX 3 1 TO CUSTOMER SUPPLIED PLUG 2 9 4 11 5 2x 12 13 10 6 6 DETAIL A SCALE 1 : 2 A TO MOTOR 8 7 24
4646202 STARTER BOX ASSEMBLY, 440-480 VOLT 460 VOLT: SET RELAY TO 36 AMP POWER CABLE 4641056 GROUND NUT TO ANY SCREW IN PLATE BLACK THRU RELAY TO CONTACTOR GREEN GREEN GROUND STUD SETTINGS CLASS 20 PHASE UNBALANCE - ON PHASE LOSS - ON RESET MODE - AUTO GROUND FAULT - OFF ITEM PART NO. QTY. 1 2 4645256 2800898 1 1 Starter Box, 440-480V, 30HP Connector, 1", Sealtite, 90 Deg.
4645257 STARTER BOX, 550-600 VOLT 17 8 1 16 15 1 10 5 17 8 9 6 3 4 10 3 9 2 2 1 11 12 13 26 14
4645257: STARTER BOX, 550-600 VOLT 4646197 STOP 4646196 START 4646129 95 AUXILIARY INTERLOCK 96 OVERLOAD RELAY CONTACTOR C O I L ITEM PART NO. QTY. 1 4641052 1 Starter Box, CB30 XL 2 4641066 1 Back Plate, Starter Box 3 2901331 4 Machine Screw, Truss Hd., #10-32 x 3/8" 4 5 2800933 2804400 1 1 Contactor, 30 HP, 550-600 Volt Auxiliary Contact, N.O.
4646203 STARTER BOX ASSEMBLY, 550-600 VOLT ROUTE INTO STARTER BOX 2 3 1 TO CUSTOMER SUPPLIED PLUG 7 5 4 8 3 9 10 6 TO MOTOR 28
4646203 STARTER BOX ASSEMBLY, 550-600 VOLT 575 VOLT: SET RELAY TO 30 AMPS POWER CABLE GREEN THROUGH RELAY TO CONTACTOR GREEN GROUND STUD SETTINGS CLASS 20 PHASE UNBALANCE - ON PHASE LOSS - ON RESET MODE - AUTO GROUND FAULT - OFF ITEM PART NO. QTY. DESCRIPTION 1 2 4645257 2800897 1 1 Starter Box, 550-600V, 30HP Cord Connector, 1"Thd., .77-.895" Cord, 90 Deg. 3 2800193 2 Lock Nut, 1" 4 5 2802056 2803100 2 1 Washer, Reducer, 2.62 - 1.36" Cord Connector, 1"Thd., .77-.
Intentionally Blank 30
FLOW CONTROL WATER CONNECTIONS QUICK DISCONNECTS RELIEF CARTRIDGE 31
GENERAL SAFETY PRECAUTIONS WARNING: Do not operate power unit without reading this entire manual and the engine operation manual first. Keep manuals with power unit at all times for reference. This manual describes the operating procedures, care, maintenance, adjustments, and safety precautions for proper use of this machine. This equipment is intended for industrial applications by experienced operators.
Do not operate the power unit if a gasoline odor is present. Do not use flammable solvents around the power unit motor. Do not operate the power unit within 3 ft. (1 meter) of buildings or flammable objects. Allow the motor to cool before storing the unit in an enclosed area. To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by authorized and properly trained personnel.
DESCRIPTION AND SPECIFICATIONS Pump: Gear, pump rotation is clockwise (motor is CCW). Maximum GPM: 19 GPM (72L/M). Flow will decrease as pressure approaches relief. Hydraulic Fluid Tank Capacity: 11 gallons (41.6Liters) Hose Couplings: Bruning quick disconnect, 3/4 inch & ½ inch. Relief Pressure: Factory set at 2300 PSI/158 Bar (at valve outlet port). Adjustable to 750 PSI/52 Bar, CURRENT LIMITTED TO 2300 PSI. Electric Motor: Baldor 30 HP, C Face, 1760 RPM, 208-460 Volts, 575 Volts (Canada only).
OPERATING INSTRUCTIONS Operator Responsibilities It is the operator’s responsibility to use this unit and any attached tools under safe working conditions and to follow proper safety procedures for themselves, coworkers, observers, and the public at large. The operator must be aware of the machine’s capabilities and limitations and follow the safety precautions in each section of this manual.
OPERATING DRIVEN EQUIPMENT The operator must know the hydraulic requirements and limitations of the driven equipment and the appropriate adjustments must be made on the controls. The introduction of other control devices may cause system heating or may render the system inoperative. IMPORTANT: This power unit is equipped with a positive displacement gear pump. All tools must be equipped with a control valve that allows flow directly to return ports when not in use.
TROUBLESHOOTING PROBLEM POSSIBLE SOLUTIONS 1) Pull out stop button on starter box. 2) Confirm proper voltage. Electric motor will not start. Running with no pressure. System builds high pressure with flow control valve set to zero. The motor may be running backwards, should be counter clockwise. Reverse any two of the 3 power wires coming into the starter box. Contamination may have plugged an orifice in the CF port of the flow valve.
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
