DIAMOND PRODUCTS HYDRAULIC POWER UNIT PARTS LIST & OPERATOR’S MANUAL CB35BV-XL JULY 2012 PART#: 1801368
Proposition 65 State of California Warning ! Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
Table of Contents Description Page No. 1. CB35BV-XL Hydraulic Power Supply ...................................................4 2. Hydraulic Schematic ............................................................................10 3. Hose Kit .................................................................................................11 4. Electrical Schematic .............................................................................12 5. Gas Tank Assembly ...........................................
646200 CB35XL HYDRAULIC POWER SUPPLY 48 5 50 7 8 TO VACUUM LINE 45 47 46 43 44 TO GAS FILTER 27 49 51 2 1 4 42 DETAIL A SCALE 1 : 4 4X 25 24 5 6 5 33 52 39 3 40 53 33 38 4 41 DETAIL A1 SCALE 1 : 3 7
4646200 CB35XL HYDRAULIC POWER SUPPLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 PART NO.
4646200 CB35XL HYDRAULIC POWER SUPPLY DETAIL B SCALE 1 : 3 12 37 8 26 7 5 11 10 9 13 56 DETAIL E SCALE 1 : 3 1 1 57 32 14 16 DETAIL D SCALE 1 : 3 15 17 2X 18 21 22 18 20 19 DETAIL C SCALE 1 : 3 6 33 4X 36 24 5 34 5 7 35
4646200 CB35XL HYDRAULIC POWER SUPPLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 PART NO.
4646200 CB35XL HYDRAULIC POWER SUPPLY MUFFLER ONLY IS 2707351 CATALYTIC IS 2707355 4X 24 23 25 DETAIL F SCALE 1 : 2 GAS LINE ROUTING 8 VENT LINE ROUTING ROUT THRU CLAMPS 4X TO 5 29 13 ENGINE DETAIL G SCALE 1 : 1.
4646200 CB35XL HYDRAULIC POWER SUPPLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 PART NO.
GAGE ALL HOSES ARE IN KIT 4646209.
4646209 HOSE KIT, CB35 34.0 1 31.2 2 20.1 3 23.6 4 16.6 5 ITEM 1 2 3 4 5 PART NO. 6040057 QTY. 1 DESCRIPTION Hose Assy., 1 x 34" 3202317 2 Fitting, 1" FJIC to 1" Hose Barb 3200135 2 Hose Clamp #16 4641067 3 Hose Assy., 5/8" x 31-1/4" 3202075 2 5/8"FJICS x 5/8" Parkrimp Hose End Fitting 4646170 2 Hose Assy., 5/8" x 20" 3201883 1 5/8" FJIC Parkrimp, 90 Deg. 3202075 1 5/8"FJICS x 5/8" Parkrimp Hose End Fitting 4646086 2 Hose Assembly, 3/4" x 23.
4646200 CB35XL ELECTRIC SCHEMATIC 4643022 BLACK GROUNDS TO ENGINE RED TO MATING CONNECTOR RED 23 BLACK 24 + - BATTERY FOR EASE OF ASSEMBLY, ATTACH WIRES TO STOP SWITCH BEFORE INSTALLING IN PANEL.
4600203 GAS TANK ASSEMBLY 3 4 2 1 8 9 7 10 6 5 ITEM PART NO. QTY. DESCRIPTION 1 6010869 1 Fuel Tank, 4.4 Gallon 2 2506716 1 Grommet 3 4 2502484 2503294 1 1 Roll Over Vent, 1/4" Hose Barb Fuel Tank Cap, W/Gage 5 3200418 1 Adapter, 1/4" M. Pipe to 1/4" M. JIC 6 3200108 1 Ball Valve, 1/4" NPT 7 3200012 1 Street Elbow, 1/4" NPT 8 9 10 2900022 2900031 2900019 4 4 4 Flat Washer, 5/16" SAE Lock Washer, 5/16" Split Cap Screw, Hex Hd.
4646173 HYDRAULIC TANK ASSEMBLY 17 23 22 16 21 15 11 14 13 8 5 6 10 18 12 19 20 9 4 2 2 1 7 14 3 3
4646173 HYDRAULIC TANK ASSEMBLY ITEM 1 PART NO. 4640120 QTY. DESCRIPTION 1 Hydraulic Tank Weldment 2 3 4 5 6 7 3200409 3200427 3200289 3200431 2400166 3200160 2 2 1 1 1 1 Street Elbow, 1" NPT Nipple, 1" NPT x 4" Elbow, 1" M. Pipe to 1" M. JIC NIpple, 1"MPT - 3/4" MPT Sight Gauge, Liquid Level Plug, 1/2-14 NPT 8 9 2703290 3201175 1 1 Filter Head, 3/4" NPT Hydraulic Filter Element 10 11 12 3200156 3200502 3200097 1 1 1 Street Elbow, 1/8" NPT Gauge, Hydraulic Pressure Adapter, 3/4" M.
4646207 CB35XL PANEL ASSEMBLY 32 38 7 43 35 39 41 44 33 6X 2 34 3 4 7 8 7 9 42 1 19 21 45 22 36 28 2 25 24 23 36 7 26 20 10 37 40 3X 31 17 30 18 15 16 5 13 29 12 27 10 16 7 29 14 11
4646207 CB35XL PANEL ASSEMBLY ITEM 1 2 3 4 5 PART NO. 4646141 2900022 2900031 2900138 4645054 QTY. DESCRIPTION 1 Instrument Panel 8 Flat Washer, 5/16" SAE 6 Lock Washer, 5/16" Split 6 Cap Screw, Hex Hd., 5/16-18 x 1" 1 Manifold, SAE O-Ring, 5/8 & 3/4" Ports 6 7 8 9 10 11 12 4646101 2900009 2900667 2901001 2900010 3200479 3200097 1 20 4 4 10 1 1 Manifold, 3/4 NPT Flat Washer, 1/4" SAE Cap Screw, Hex Hd., 1/4-20 x 3" Cap Screw, Hex Hd.
4400298 AIR TO OIL COOLER OPTION, CB35XL DETAIL A SCALE 1 : 1.
4400298 AIR TO OIL COOLER OPTION, CB35XL 1) ATTACH WIRES TO RELAY BEFORE BOLTING TO PANEL. 2) REMOVE ORIGINAL HOSE FROM HEAT EXCHANGER TO FILTER. 3) REPLACE ELBOW AT LOWER HEAT EXCHANGER PORT W/ 3200458. BLACK 4) ADD ELBOW 3200417 TO FILTER. 23 12 5) INSTALL LONGER HOSES. 24 11 6) SECURE WIRES AND HOSES WITH WIRE TIES.
FLOW CONTROL EMERGENCY STOP QUICK DISCONNECTS RELIEF VALVE WATER CONNECTIONS OIL FILTER GAGE CHOKE & THROTTLE GAS LINE VALVE BELOW TANK KEY START 20
GENERAL SAFETY PRECAUTIONS WARNING: Do not operate power unit without reading this entire manual and the engine operation manual first. Keep manuals with power unit at all times for reference. This manual describes the operating procedures, care, maintenance, adjustments, and safety precautions for proper use of this machine. This equipment is intended for industrial applications by experienced operators.
Always wear appropriate safety equipment such as goggles, ear protection, head protection and safety shoes. Certain tools used in conjunction with the power unit may require other safety equipment such as breathing filters. Keep clear of hot engine exhaust. Do not add fuel to the power unit while the power unit is still running or is still hot. Do not operate the power unit if a gasoline odor is present. Do not use flammable solvents around the power unit engine.
DESCRIPTION AND SPECIFICATIONS Pump: Gear, pump rotation is clockwise (motor is CCW). Maximum GPM: 17.2 GPM (65.1L/M) at no load, 4000 RPM. Flow will decrease as pressure approaches the relief setting and as engine RPM drops under load. Hydraulic Fluid Tank Capacity: 11 gallons (41.6Liters) Hose Couplings: Bruning quick disconnect, 3/4 inch & ½ inch Relief Pressure: Factory set at 3000 PSI /206.9 Bar (at valve outlet port). Do not exceed 3000 PSI. Adjustable to 1200 PSI / 83Bar.
HOSES: Large diameters and short lengths are preferred and offer the highest system efficiency. If one is operating 50 ft (15.2M) from the power source, there is also a 50 ft (15.2M) return for a 100 ft (35.5M) total hose length. With 15 GPM and oil at 100 deg. F (37.8C), this could result in a 400 psi (27.5 Bar) pressure loss with ½” hose and a 140 psi (9.6 Bar) loss with 5/8” hose. Pressure loss will change dramatically with oil temperature.
Heating Cold Oil: Forcing the oil over relief will quickly increase the oil temperature. With no tool connected to the unit, move the valve setting toward 10. This will force an increasing percentage of oil over relief. Heat cold oil to room temperature or ~100F/38C maximum. Cold oil greatly increases pressure loss in hoses and fittings and may affect tool operation.
MAINTENANCE INSTRUCTIONS Oil Filter: change the filter when indicated by the gage at the filter. Oil Change: establishing an oil analysis program is the preferred method of determining oil condition and when to change it. If the oil is kept clean, dry, and operated at moderate temperatures, it can last for several years. With no analysis program an oil change every 200 hours is recommended. See the section Hydraulic Fluid for specifications.
CB POWER PACK FLOW AND PRESSURE RATING CB POWER PACK MODEL 15 Electric 18 Briggs Vanguard 20 Electric 21 Honda 30 Electric 35 Briggs Vanguard MAXIMUM NO LOAD FLOW GPM/LPM 12.75 / 48.2 11.6 / 43.9 14.9 / 56.4 14.1 / 53.2 20.4 / 77.2 17.2 / 65.1 RELIEF SETTING PSI/BAR 2100 / 145 2850 / 196.5 2400 / 165.5 2600 / 179.3 2300 / 158.6 3000 / 206.9 Maximum no load flow is based on pump and motor manufacturer’s specifications for pump displacement and no load RPM.
EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
