DIAMOND PRODUCTS Parts List Manual Hydra-Gen 123 HP Power Unit with Electric Controls Part #: CC-HG-SK (January 2008) Part#: 1805052
Table of Contents Hydraulic Pump and Manifold 4 Hydraulic Tank and Oil Cooler 6 Tier II Manifold and Pendant Station 8 Tier III Manifold and Pendant Station 10 Electrical Panel 12 Wiring Diagram 13 Operating Instructions 14 Spare Parts 16 Specifications 17 Warranty 20
Hydraulic Pump and Manifold 4 Part Number Quantity Description 2502569 2502511 2505054 2505055 3202196 3200817 2603301 3201233 3200810 3201299 3200751 3200804 3200758 3202202 3200724 3200720 6011357 6075058 2903034 3200740 3201393 3200757 3200745 3200689 3200725 3200739 3201003 3201306 3201610 3201635 3200778 2502082 3200763 2704855 3202137 3200684 3200712 3200744 3200746 3201261 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 Crank Shaft Pulley Synchronous Belt, B-140
Hydraulic Tank and Oil Cooler 6 Part Number Quantity Description 6075045 1 Hydraulic Oil Tank 3200729 1 Filler / Strainer 3200730 1 Return Oil Filter 3200731 1 Filter Head 3200709 1 Sight Glass 3201511 1 Suction Filter, 2" 3201077 1 Fitting, Street Elbow 90, 2" MPT to 2" FPT 3201084 1 Close Nipple, 2" NPT 3201372 1 Ball Valve, 2" 3201299 1 Fitting, 2" MPT to 2" Hose Barb 3200756 1 Plug, Hex Head, 1-1/4" MPT 3200713 1 Fitting, Reducer, 1-1/2" MPT to 1" FPT 3200738 1
Tier II Manifold and Pendant Station 8 PART NUMBER QTY DESCRIPTION 2800579 1 Hirschman Connector with 25 ft.
Tier III Manifold and Pendant Station 10 PART NUMBER QTY DESCRIPTION 2704855 1 Flow Transmitter 2502082 1 Flow Control Valve, Motorized 3200689 1 Manifold, ON / OFF 3201635 1 Manual Flow Control 3201610 1 Relief Valve, 3/4" 2800678 1 Receptacle, Female, 4-Pole, Spring Loaded Door 2800679 1 Plug, Male, 4-Pole 2800676 120' 2800675 1 Switch, Toggle, 25A 2800677 1 Cord Connector, 3/8" - 1/2" 2502690 1 Toggle Switch Boot 2800584 1 Electrical Box and Cover 16/4 SO Cord
OPERATING INSTRUCTIONS CC-HG-SK (With Electronic Controls) To Start Engine: Push Rocker Switch To Turtle Position TURN Ignition Key To Start Position. Release Key When Engine Starts. Push Rocker Switch To Hare Position.
OPERATING INSTRUCTIONS CC-HG-SK (With Electronic Controls) Adjusting Hydraulic Pressure And Flow: This Unit Is Equipped With Electronic Controls The Pressure And Flow Are Adjustable On This Unit WARNING: Do NOT Adjust Pump! To Regulate The Flow, The On/Off Switch Can Be Ramped Up And Down To Control The Gallons Per Minute. This Can Be Done At The Working Tool All Pressure Adjustments Are Made At The Unit ITSELF.
Recommended Spare Parts TIER III H/G DESCRIPTION JOHN DEERE # Starter RE59588 Fan Belt R135589 Oil Filter RE504836 Fuel Filter (Main/Final) RE522878 Fuel Filter (Water Separator) RE529643 Air Filter (Outer) AT225338 Air Filter (Inner) AT225339 DPI# Pump Drive Belt 2502511 Hydraulic Return Filter 3200730 TIER II H/G 16 DESCRIPTION DPI# Starter 2707003 Oil Filter 2703165 Fuel Filter 2703166 Fan Belt 2505046 Pump Drive Belt 2502511 Hydraulic Return Filter 3200730
Specifications DIMENSIONS LENGTH 85" HEIGHT 75" WIDTH 36" WEIGHT 3800 LBS ENGINE JOHN DEERE 123 HP WATER COOLED TIER III EMISSIONS RATED GENERATOR 50KW LIMA MAC 480 VOLT 3 PHASE GAUGES HYDRAULIC PUMP MAX PRESSURE 3000 MAX FLOW 28 GPM BELT DRIVEN 40 GALLON OIL TANK SUCTION AND RETURN FILTERS HEAT EXCHANGER, AIR OVER OIL 17
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.