Instruction Manual

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Table Of Contents

MASONRY SAW

PARTS LIST

MODEL

CC500MXL2

December 2013

Part #1801098

Summary of content (40 pages)

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MASONRY SAW PARTS LIST MODEL CC500MXL2 December 2013 Part #1801098
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Proposition 65 State of California Warning ! Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
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TABLE OF CONTENTS Description Page No. Pictorial Page Index – Electric Saw . ......... ...... …….. . ……………………………….…………………….. 4-5 Pictorial Page Index – Gas Saw ………………………………………………………….……………………..6-7 1.5HP-1PH Electric Motor Mount Assembly………………………………………….……………………….. 8-9 2.0HP-1PH Electric Motor Mount Assembly…………………………………………………………………..10-11 2.5HP-1PH Electric Motor Mount Assembly………………………………………………………….……… 12-13 3.0HP-1PH Electric Motor Mount Assembly………………………………………….……………………… 14-15 4.
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CC500MXL2 Electric Saw Pictorial Page Index 8 10 12 14 28 30 32 24 22 4 24
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CC500MXL2 Electric Saw Pictorial Page Index 24 26 27 38 5
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CC500M XL2 Gas Saw Pictorial Page Index 16 18 20 36 39 29 24 27 22 6
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CC500MXL2 Gas Saw Pictorial Page Index 33 35 24 26 37 22 7
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1.
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1.5 HP - 1 Phase Electric Motor Mount Assembly ITEM PART NO. QTY. 1 2 2600573 2900313 1 3 Baldor 1.5HP 115/230V Induction Motor Cap Screw, Hex Hd., M8-1.25 x 30mm DESCRIPTION 3 2901583 12 M8 Washer (18mm OD) 4 2701762 1 Switch Box 5 2800309 1 Switch Box Lid W/Gaskets & Screws 6 2800232 1 Switch 7 8 9 2900009 2900024 2900008 2 2 2 Flat Washer, 1/4" SAE Lock Washer, 1/4" Split Cap Screw, Hex Hd., 1/4-20 x 1" 10 2900303 5 Lock Nut, M8-1.
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2.
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2.0 HP - 1 Phase Electric Motor Mount Assembly ITEM 1 PART NO. 2600675 QTY. 1 DESCRIPTION Baldor 2HP 1PH 115/230 Dual Voltage 2 2900313 3 Cap Screw, Hex Hd., M8-1.25 x 30mm 3 2901583 12 M8 Washer (18mm OD) 4 2701762 1 Switch Box 5 2800309 1 Switch Box Lid W/Gaskets & Screws 6 2800232 1 Switch 7 8 2900009 2900024 2 2 Flat Washer, 1/4" SAE Lock Washer, 1/4" Split 9 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 10 2900303 5 Lock Nut, M8-1.
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2.
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2.5HP - 1PH Electric Motor Mount Assembly ITEM PART NO. QTY. DESCRIPTION 1 2 2600574 2900313 1 3 Baldor 2.5HP 1PH 115/230V Induction Motor Cap Screw, Hex Hd., M8-1.25 x 30mm 3 2901583 12 M8 Washer (18mm OD) 4 2701762 1 Switch Box 5 2800309 1 Switch Box Lid W/Gaskets & Screws 6 2800232 1 Switch 7 8 2900009 2900024 2 2 Flat Washer, 1/4" SAE Lock Washer, 1/4" Split 9 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 10 2900303 5 Lock Nut, M8-1.
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3.
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3.0HP - 1 PH Electric Motor Mount Assembly Counter Clockwise Rotation ITEM PART NO. QTY. DESCRIPTION 1 2 2600575 2900313 1 3 Baldor 3HP 1PH 220V-50 CCW Rotation Cap Screw, Hex Hd., M8-1.25 x 30mm 3 2901583 12 M8 Washer (18mm OD) 4 2701762 1 Switch Box 5 2800309 1 Switch Box Lid W/Gaskets & Screws 6 2800232 1 Switch 7 8 2900009 2900024 2 2 Flat Washer, 1/4" SAE Lock Washer, 1/4" Split 9 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 10 2900303 5 Lock Nut, M8-1.
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Honda 4.
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Honda 4.8HP Engine Assembly ITEM 1 PART NO. 2600091 QTY. 1 DESCRIPTION Honda GX160 4.8 HP Horizontal engine 2 2900303 9 Lock Nut, M8-1.25 Nylon Insert 3 2901583 13 M8 Washer (18mm OD) 4 5 2902025 2502149 4 4 Fender Washer 5/16 x 1.175 x 0.063" Ring Bushing 6 2902024 5 Hex cap screw, M8 x 1.25 x 40L 7 8 6030278 2502151 4 4 Tube Step Bushing 9 10 2901336 2907018 4 4 Flat Washer, M8 Cap Screw, Hex Hd., M8-1.
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Briggs 5.
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Briggs 5.5HP Engine Assembly ITEM 1 PART NO. 2600601 QTY. 1 DESCRIPTION Briggs 5.5HP Vanguard 2 2900303 9 Lock Nut, M8-1.25 Nylon Insert 3 2901583 13 M8 Washer (18mm OD) 4 5 2902025 2502149 4 4 Fender Washer 5/16 x 1.175 x 0.063" Ring Bushing 6 2902024 5 Hex cap screw, M8 x 1.25 x 40L 7 8 6030278 2502151 4 4 Tube Step Bushing 9 10 2901336 2907018 4 4 Flat Washer, M8 Cap Screw, Hex Hd., M8-1.25 x 50mm 11 2900763 4 Lock Washer, M8 Split 12 2900360 3 Cap Screw, Hex Hd.
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Lifan 6.
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Lifan 6.5HP Engine Assembly ITEM 1 PART NO. 2601708 QTY. 1 DESCRIPTION Lifan 6.5HP Engine 2 2900303 9 Lock Nut, M8-1.25 Nylon Insert 3 2901583 13 M8 Washer (18mm OD) 4 5 2902025 2502149 4 4 Fender Washer 5/16 x 1.175 x 0.063" Ring Bushing 6 2902024 5 Hex cap screw, M8 x 1.25 x 40L 7 8 6030278 2502151 4 4 Tube Step Bushing 9 10 2901336 2907018 4 4 Flat Washer, M8 Cap Screw, Hex Hd., M8-1.25 x 50mm 11 2900763 4 Lock Washer, M8 Split 12 2900360 3 Cap Screw, Hex Hd., M8-1.
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Frame Assembly 8 9 10 14 7 15 13 12 6 1 11 5 2 4 3 22 ITEM PART NO. QTY. DESCRIPTION 1 6030395 1 Frame Weldment 2 3 2907007 2506354 4 4 M10 x 15L Knob 25mm Square tube cap 4 6030423 4 Leg 5 1800506 2 Core Cut Decal 6 7 6030021 6030030 1 1 Hex Wrench, 3/4" Splash Curtain 8 2500816 3 Curtain Ring, 1" 9 2900799 1 Cap Screw, Hex Hd., M10-1.25 x 40mm 10 2900333 2 Cap Screw, Hex Hd., M10-1.
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Intentionally Blank 23
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Upper Frame - Head Weldment Assembly 2 15 4 5 3 17 6 1 4 5 18 19 21 20 22 5 12 7 4 13 15 14 9 16 8 10 16 2 23 3 25 26 25 24 24
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Upper Frame - Head Weldment Assembly ITEM 1 PART NO. 6030406 QTY. 1 DESCRIPTION Cutting head mounting plate 2 2500575 2 Flange Block Bearing, 7/8" 3 2900372 4 Carriage Bolt M10 x 35 4 5 2901356 2900304 4 4 Flat Washer, M10 Lock Nut, M10-1.5 Nylon Insert 6 7 2500203 6091205 1 1 Grommet, 3/4" I.D. Cutting Head Plunge Handle Assembly 8 9 2907014 2900310 2 2 M6 Washer, Lock Cap Screw, Hex Hd., M6-1.
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Leveling Arm Assembly 9 2 5 1 5 3 4 7 5 6 5 26 ITEM 1 PART NO. 6030271 QTY. 1 DESCRIPTION Leveling Bracket 2 6030422 1 Leveling Arm 3 2900262 1 Hairpin Cotter 4 2907016 1 8mm X 10mm Shoulder Screw 5 6 2901356 2900302 4 1 Flat Washer, M10 Lock Nut, M6-1.0 Nylon Insert 7 8 2901494 2907012 2 1 Flat Washer, M6 Cap Screw, Hex Hd., M6-1.0 x 40mm 9 2900600 1 Clevis Pin, 3/8" Dia.
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Conveyor Cart - #6030443 1 3 4 2 5 7 13 6 12 11 10 9 8 ITEM PART NO. QTY. DESCRIPTION 1 2 6030413 6030409 1 2 Cart Insert Guide Roller Assembly 3 6030022 1 Rip Guide (Tapped) Block Saw 4 2900540 1 Thumb Screw, M6 X 30mm 5 6 2500659 6030408 1 1 Rule, Adhesive 12" L-R Measuring Stop 7 6030407 1 Conveyor Cart Cast with Injected Rubber 8 2900868 3 Cap Screw, Hex Hd., M8-1.
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Blade Guard Assembly - Electric 3 6 2 5 4 1 7 8 14 13 12 9 10 11 28 ITEM PART NO. QTY. DESCRIPTION 1 6030405 1 Blade Guard Weldment 2 6015135 1 Male 1/4" PT to 5/16" Barbed Valve Fitting 3 2900058 1 Flat Washer, 1/2" SAE 4 3202095 1 1/4 PT T-Shape Female Connector 5 3202094 2 Male 1/4 PT to barbed 5/16" adapter 6 3203004 2 8mm x 12mm x 330L Water Hose 7 2902019 2 B18.2.3.1M - Hex cap screw, M5 x 0.
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Blade Guard Assembly - Gas 3 6 2 5 4 1 7 8 14 13 12 11 8 6 9 7 10 ITEM PART NO. QTY. DESCRIPTION 1 2 6030405 3204211 1 1 Blade Guard Weldment Male 1/4 PT to barbed 3/8" straight valve fitting 3 4 2900058 3202095 1 1 Flat Washer, 1/2" SAE 1/4 PT T-Shape Female Connector 5 3202094 2 Male 1/4 PT to barbed 5/16" adapter 6 7 3203004 2902019 2 2 8mm x 12mm x 330L Water Hose B18.2.3.1M - Hex cap screw, M5 x 0.
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Blade Shaft Assembly - Electric 1 2 3 4 5 6 7 6 5 4 8 6 7 6 4 9 30 ITEM 1 PART NO. 2900539 QTY. 1 DESCRIPTION Cap Screw, Hex Hd., 1/2-20 x 1" LH 2 6030313 1 Outer Flange, 4" w/o Pin 3 6030097 1 Bladeshaft w/ Inner Flange LH 4 2900372 4 Carriage Bolt M10 x 35 5 2500575 2 Flange Block Bearing, 7/8" 6 7 2901356 2900304 4 4 Flat Washer, M10 Lock Nut, M10-1.5 Nylon Insert 8 2500640 1 Pulley, 2AK30 - 7/8" 9 6048229 1 Key, 3/16" Sq.
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Blade Shaft Assembly- Gas 1 2 3 4 5 6 7 6 4 4 8 6 7 6 5 4 ITEM 1 PART NO. 2900539 QTY. 1 DESCRIPTION Cap Screw, Hex Hd., 1/2-20 x 1" LH 2 6030313 1 Outer Flange, 4" w/o Pin 3 6030097 1 Bladeshaft w/ Inner Flange LH 4 2900372 4 Carriage Bolt M10 x 35 5 2500575 2 Flange Block Bearing, 7/8" 6 7 2901356 2900304 4 4 Flat Washer, M10 Lock Nut, M10-1.5 Nylon Insert 8 2505431 1 Ribbed J Pulley (40mm) and Bushing (22.
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Belt Guard Assembly (Electric Models Only) To Side of Head Weldment 5 4 2 3 3 2 6 2 1 3 4 32 ITEM PART NO. QTY. DESCRIPTION 1 6030416 1 Belt Guard, Electric 2 3 2901494 2900765 6 6 Flat Washer, M6 Lock Washer, M6 Split 4 2900544 4 Cap Screw, Hex Hd., M6-1.0 x 12mm 5 6030401 1 Belt guard mounting bracket 6 2900341 2 Cap Screw, Hex Hd., M6-1.
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Belt Guard Assembly (Gas Models Only) 1 4 5 3 3 2 2 2 3 4 4 2 8 2 7 6 2 3 5 ITEM 1 PART NO. 6030401 QTY. 1 DESCRIPTION Belt guard mounting bracket 2 3 2901494 2900765 8 6 Flat Washer, M6 Lock Washer, M6 Split 4 2900341 3 Cap Screw, Hex Hd., M6-1.0 x 16mm 5 2900544 4 Cap Screw, Hex Hd., M6-1.0 x 12mm 6 7 6030417 2900302 1 1 Belt Guard -Gas Lock Nut, M6-1.
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Electric Motor Belt Drive Assembly 1 2 3 34 ITEM PART NO. QTY. DESCRIPTION 1 2 2500032 2500639 2 1 V-Belt 4L-390 Pulley, 2AK22 X 7/8" 3 6048229 1 Key, 3/16" Sq.
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Gas Engine Belt Drive 1 2 3 4 ITEM PART NO. QTY. DESCRIPTION 1 2500921 1 Pulley, 3L-2.17-1G X 3/4" 2 2506476 1 V-Belt 3L-290 3 2500683 1 Poly V-Belt, 400J6 4 2505424 1 34MM Bore 6 ribbed J pulley and 19.
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Diaphram Pump Assembly Gas Model 7 6 4 5 4 3 8 1 2 16 9 11 14 10 11 15 12 11 14 16 13 36 ITEM 1 PART NO. 2600288 QTY. 1 DESCRIPTION 2 2502247 1 Retaining Ring, Ext 12mm 3 6030428 1 Diaphragm Pump Shaft 4 2708042 2 6001 Bearing 12mm ID X 28mm OD X 8mm 5 6 2900239 6030429 1 1 Friction Washer, 1/2" Pump Bearing Stand 7 6030431 1 1/2" (12.7mm) Bore V-belt pulley 8 9 2900036 6030411 1 1 Set Screw, Soc. Hd.
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Water Hose Assembly - Gas 1 2 8 Connects to Blade Guard 3 4 5 7 6 ITEM 1 PART NO. 6084207 QTY.
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Water Pump Assembly - Electric #6030060 3 1 2 38 ITEM PART NO. QTY. DESCRIPTION 1 2600201 1 Water Pump, Submersible 115V, 2.
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Water Pump Mounting Bracket and Belt Guard Gas Engine SIDE TOWARDS ENGINE 12 7 8 11 4 3 2 1 2 See Note Below 5 11 9 5 2 2 10 5 2 8 7 6 7 8 7 ITEM 1 PART NO. 6030445 QTY. 1 DESCRIPTION 2 3 2901494 2900302 5 1 Flat Washer, M6 Lock Nut, M6-1.0 Nylon Insert 4 2900303 2 Lock Nut, M8-1.25 Nylon Insert 5 6 2901583 2900360 6 2 M8 Washer (18mm OD) Cap Screw, Hex Hd., M8-1.25 x 25mm 7 2900341 4 Cap Screw, Hex Hd., M6-1.
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.