Manual

ManualsBrandsDiamond Products ManualsPower sawsCC800M

BLOCK SAW

PARTS LIST

MODEL

CC800M

April 4, 2014

Part # 1800719

Summary of content (56 pages)

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BLOCK SAW PARTS LIST MODEL CC800M April 4, 2014 Part # 1800719
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Proposition 65 State of California Warning ! Engine exhaust and some its constituents are known to the State of California to cause cancer, birth defects, and/or other reproductive harm.
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TABLE OF CONTENTS Description Page No. Pictorial Page Index – Gas Saw ...................... 6-7 Pictorial Page Index – Electric Saw ................. 8-9 8HP Gas Engine Mount Assembly and Oil Drain Hose ......................................... 10 9HP Gas Engine Mount Assembly and Oil Drain Hose ......................................... 11 Description Page No. Electric Motor Belt Drive – 7.5HP with 24” Blade ........................................................ 33 Gas Engine Belt Guard Assembly ...
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CC800M Gas Saw Pictorial Page Index 10 11 12 28 36 43 6
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CC800M Gas Saw Pictorial Page Index 41 42 37 38 23 26 27 30 34 22 18 20 7
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CC800M Electric Saw Pictorial Page Index 31 32 33 35 23 25 27 22 41 42 18 20 8
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CC800M Electric Saw Pictorial Page Index 13 14 15 16 17 44 46 48 50 52 37 38 43 9
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8 HP Gas Engine Mount Assembly #6014114 8 9 1 14 13 12 11 10 4 4 3 4 3 7 3 6 3 5 2 ITEM 1 2 3 4 5 6 7 8 9 PART NO. 2600160 2900317 2900014 2900304 2900337 6040263 2900321 2700554 2900021 QTY. 1 2 7 5 2 1 1 1 4 DESCRIPTION Engine, 8HP Honda GX270 Cap Screw, Hex Hd., M10-1.5 x 45mm Flat Washer, 3/8" SAE Lock Nut, M10-1.5 Nylon Insert Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. Belt Adjustment Assembly Lock Washer, M10 Split Muffler Deflector, 11-13 HP Honda Tap Screw, Pan Hd.
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9 HP Gas Engine Mount Assembly #6014116 1 12 11 10 9 8 4 4 3 4 3 7 3 6 3 5 2 ITEM 1 2 PART NO. 2601711 2900317 QTY. 1 2 3 4 5 6 7 2900014 2900304 2900337 6040263 2900321 7 5 2 1 1 DESCRIPTION Engine, 9 HP Lifan LF177F Cap Screw, Hex Hd., M10-1.5 x 45mm Flat Washer, 3/8" SAE Lock Nut, M10-1.5 Nylon Insert Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. Belt Adjustment Assembly Lock Washer, M10 Split Oil Drain Hose #6048042 ITEM 8 9 PART NO. 3200539 3200540 QTY.
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11 HP Gas Engine Mount Assembly #6014115 8 9 1 14 13 12 11 10 4 4 3 4 3 7 3 6 3 5 2 ITEM 1 2 PART NO. 2600116 2900317 QTY. 1 2 DESCRIPTION Engine,11 HP Honda GX390 Cap Screw, Hex Hd., M10-1.5 x 45mm 3 4 5 6 7 2900014 2900304 2900337 6040263 2900321 7 5 2 1 1 Flat Washer, 3/8" SAE Lock Nut, M10-1.5 Nylon Insert Cap Screw, Hex Hd., M10-1.5 x 50mm, Full Thd. Belt Adjustment Assembly Lock Washer, M10 Split 8 9 2700554 2900021 1 4 Muffler Deflector, 11-13 HP Honda Tap Screw, Pan Hd.
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5HP - 1Phase Electric Motor Mount Assembly #6030243 2 1 3 14 4 5 6 9 8 7 9 9 10 11 9 9 13 12 9 13 ITEM 1 2 3 PART NO. 2600260 2800085 2800253 QTY. 1 1 1 DESCRIPTION Electric Baldor Motor, 5HP - 1PH, 230V Transformer, 115V Amp Meter w/ Bracket, 0-40 AC 4 1800810 1 Voltage Label, 230V 5 6 2900009 2900024 2 2 Flat Washer, 1/4" SAE Lock Washer, 1/4" Split 7 2900008 2 Cap Screw, Hex Hd., 1/4-20 x 1" 8 2900317 1 Cap Screw, Hex Hd.
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5HP - 3Phase Electric Motor Mount Assembly #6030244 1 Outlet for Water Pump 2 Sealing Lock Nut Located Inside Box 13 3 14 4 3 5 12 Wire from Starter Box 6 4 5 6 7 3 8 3 9 11 3 11 10 7 3 14 ITEM PART NO. QTY. DESCRIPTION 1 2 2600262 2900317 1 1 Electric Motor 5HP-3PH Baldor Cap Screw, Hex Hd., M10 x 45mm 3 4 2900014 2900341 11 2 3/8" SAE Flat Washer Cap Screw, Hex Hd., M6-1.
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7.5HP - 1 Phase Electric Motor Mount Assembly #6030245 2 3 4 5 1 6 7 8 14 9 9 9 10 11 9 9 12 13 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 2600261 2800085 2800253 1800810 2900009 2900024 2900008 2900317 2900014 2900325 2900321 2900595 2900304 2900333 QTY. 1 1 1 1 2 2 2 1 11 1 1 1 4 3 9 13 DESCRIPTION 7.25HP - 1 Phase Electric Baldor Motor Transformer, 115V Amp Meter w/ Bracket, 0-40 AC Voltage Label, 230V Flat Washer, 1/4" SAE Lock Washer, 1/4" Split Cap Screw, Hex Hd.
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7.5 HP - 3 Phase Electric Motor Mount Assembly #6030246 2 1 Outlet for Water Pump 3 14 4 3 5 Sealing Lock Nut located inside Box 13 4 5 6 12 6 Wire from Starter Box 7 3 8 9 3 3 7 10 3 11 11 16 ITEM PART NO. QTY. DESCRIPTION 1 2601709 1 Electric Motor 7.5HP-3PH Baldor 2 2900317 1 Cap Screw, Hex Hd., M10 x 45mm 3 2900014 11 3/8" SAE Flat Washer 4 2900341 2 Cap Screw, Hex Hd., M6-1.
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7.5HP - 3 Phase Electric Motor Mount Assembly #6030332 (380 V) 1 Outlet for Water Pump 2 14 3 Sealing Lock Nut located inside Box 13 3 4 5 6 12 Wire from Starter Box 4 5 6 7 3 8 3 9 7 11 3 11 10 3 ITEM PART NO. QTY. DESCRIPTION 1 2 2600048 2900317 1 1 Electric Baldor Motor 7.5HP 3PH 380V Cap Screw, Hex Hd., M10 x 45mm 3 4 2900014 2900341 11 2 3/8" SAE Flat Washer Cap Screw, Hex Hd., M6-1.
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CC800M Block Saw Frame Assembly #6030237 4 3 2 6 5 7 1 8 9 10 18 ITEM PART NO. QTY. 1 2 6030222 6030165 1 1 Frame Weldment, Block Saw Splash Curtain, Block Saw DESCRIPTION 3 2500816 3 Curtain Ring, 1" 4 2900674 4 Cap Screw, Hex Hd.
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Foot Pedal Assembly #6030150 14 5 5 5 3 9 7 3 4 13 10 12 11 29 8 21 15 28 6 30 7 31 27 23 22 33 16 33 4 26 20 2 11 32 33 8 12 17 13 1 10 24 21 18 19 20 25
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Foot Pedal Assembly #6030150 ITEM 1 PART NO. 6030112 QTY. 1 DESCRIPTION Foot Pedal Assy.
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16 x 25 Conveyor Cart Assembly #6030130 2 3 4 1 5 15 10 11 6 ? 11 12 8 22 13 14 9 ITEM 1 PART NO. 6030124 QTY. 1 DESCRIPTION Conveyor Cart, 16" x 25", Block Saw 2 6030164 1 16 x 25 Painted Cart Insert, Block Saw 3 4 2501859 6030022 2 1 Cart Wheel Rip Guide (Tapped) Block Saw 5 2900540 1 Thumb Screw, M6 X 30mm 6 7 2501196 6030159 1 1 Rule, Adhesive 18" R-L 16 x 25 Measuring Stop 8 2900310 3 Cap Screw, Hex Hd., M6-1.
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CC800M Upper Frame - Head Weldment Assembly #6030175 12 11 10 9 9 1 10 11 8 7 2 6 3 8 7 12 5 4 ITEM 1 PART NO. 6030223 QTY. 1 DESCRIPTION Cutting Head Weldment, CC800 Block Saw 2 2900311 2 Cap Screw, Hex Hd., M6-1.0 x 25mm 3 4 6030156 2500663 1 1 Handle Weldment Grip 5 6 6030180 2900341 1 1 Blade Shaft Cover Plate Cap Screw, Hex Hd., M6-1.0 x 16mm 7 2900024 3 Lock Washer, 1/4" Split 8 9 2900009 2900304 3 4 Flat Washer, 1/4" SAE Lock Nut, M10-1.
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Block Saw Blade Shaft Assembly #6030444 (Without Pulley) 3 1 #6030223 Cutting Head Weldment (REF) 2 6 4 5 5 6 7 1 2 3 8 7 10 10 9 5 8 5 9 SECTION A-A 24 ITEM 1 PART NO. 6030322 QTY. 1 DESCRIPTION Switch Plate Assembly 2 6030009 1 Pivot Plate Assembly 3 2900372 4 Carriage Bolt M10 x 35 4 6030122 1 Blade Guard Pivot Spacer 5 2500012 2 Bearing-1" Flange 6 2900304 4 Lock Nut, M10-1.5 Nylon Insert 7 6010169 1 Key, 1/4" Sq.
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Electric Block Saw Blade Shaft Assembly #6030455 3 1 #6030223 Cutting Head Weldment (REF) 5 7 4 2 5 7 6 8 1 3 2 9 8 11 6 5 10 11 10 9 SECTION A-A ITEM 1 PART NO. 6030322 QTY. 1 DESCRIPTION Switch Plate Assembly 2 6030009 1 Pivot Plate Assembly 3 2900372 4 Carriage Bolt M10 x 35 4 6030122 1 Blade Guard Pivot Spacer 5 2500012 2 Bearing-1" Flange 6 2501092 1 Pulley, 2BK34X1-3.55" Double Groove w/Setscrews 7 2900304 4 Lock Nut, M10-1.
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Gas Block Saw Blade Shaft Assembly #6030456 1 3 #6030223 Cutting Head Weldment (REF) 5 2 7 5 4 7 6 8 1 3 9 8 2 11 9 5 5 10 10 SECTION A-A ITEM 1 2 3 4 5 6 7 8 9 10 11 26 PART NO. 6030322 6030009 2900372 6030122 2500012 2501362 2900304 6010169 6030316 6030314 2900182 QTY. 1 1 4 1 2 1 4 1 1 1 1 DESCRIPTION Switch Plate Assembly Pivot Plate Assembly Carriage Bolt M10 x 35 Blade Guard Pivot Spacer Bearing-1" Flange Pulley, 2BK32X1"-3.35" Double Groove w/Setscrews Lock Nut, M10-1.
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Pivot Plate Assembly #6030009 3 2 1 4 5 6 ITEM PART NO. QTY. DESCRIPTION 1 2 6030057 2400090 1 1 Blade Guard Pivot Plate Retaining Ring, 1-3/8 3 2900614 1 Grease Fitting, 1/4-28 Str.
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Gas Block Saw Jackshaft Assembly #6030149 1 2 3 2 3 3 4 4 6 5 5 9 8 7 10 11 10 12 23 13 20 14 19 15 15 16 22 17 18 15 15 19 16 20 21 28 22 17 18
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Gas Block Saw Jackshaft Assembly #6030149 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 6030139 2900341 2900009 2900024 2900302 6010169 6030158 2900061 2501362 2500732 2501193 6030157 6030161 2501099 2900014 2900006 2900035 2900057 2900321 2900325 6030126 2900595 2501100 QTY. 1 4 8 4 4 3 1 2 1 2 1 2 1 2 6 4 2 2 2 2 1 2 1 DESCRIPTION Jack Shaft Guard, Block Saw Cap Screw, Hex Hd., M6-1.0 x 16mm Flat Washer, 1/4" SAE Lock Washer, 1/4" Split Lock Nut, M6-1.
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CC800M Gas Engine Belt Drive Assembly #6030330 1 2 3 30 ITEM PART NO. QTY. DESCRIPTION 1 2 2501098 2501210 2 1 V-Belt BX28 Pulley, 2BK27X1"-2.70" Double Groove w/Setscrews 3 6010169 1 Key, 1/4" Sq.
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CC800M Electric Motor Belt Drive Assembly # 6030333 5HP 1Phase and 3 Phase 1 2 3 ITEM PART NO. QTY. DESCRIPTION 1 2 2501089 2501090 2 1 V-Belt BX64 Pulley, 2BK45X1-1/8"-4.5" Double Groove w/Setscrews 3 6010169 1 Key, 1/4" Sq.
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CC800M Electric Motor Belt Drive Assembly # 6030334 7.5HP with 20" Blade 1 2 3 32 ITEM 1 2 PART NO. 2501089 2501091 QTY. 2 1 3 6010169 1 DESCRIPTION V-Belt BX64 Pulley, 2BK45X1- 1 3/8"-4.5" Double Groove w/Setscrews Key, 1/4" Sq.
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CC800M Electric Motor Belt Drive Assembly #6030335 7.5HP with 24" Blade 3 2 1 ITEM PART NO. 1 2505151 Default/Q TY.
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Belt Guard Assembly #6030147 - CC800M Gas Engine Only 2 8 10 1 2 9 4 2 5 2 3 2 3 2 6 5 8 2 To: Side of Head Weldment 5 4 34 7 ITEM PART NO. QTY. DESCRIPTION 1 6030136 1 Belt Guard Bracket, Block Saw, Gas 2 2900009 14 Flat Washer, 1/4" SAE 3 2900302 2 Lock Nut, M6-1.0 Nylon Insert 4 2900544 8 Cap Screw, Hex Hd., M6-1.
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CC800M Belt Guard Assembly #6030153 (Electric Models Only) 4 7 11 1 5 10 2 9 8 4 To Side of Head Weldment 8 3 4 4 5 5 7 6 ITEM PART NO. QTY. DESCRIPTION 1 6030116 1 Belt Guard Bracket, Block Saw (Elec.) 2 6030115 1 Belt Guard Block Saw (Electric) 3 1800529 1 CC800M Decal 4 5 2900009 2900024 11 10 Flat Washer, 1/4" SAE Lock Washer, 1/4" Split 6 2900544 8 Cap Screw, Hex Hd., M6-1.0 x 12mm 7 2900341 2 Cap Screw, Hex Hd., M6-1.0 x 16mm 8 2900302 2 Lock Nut, M6-1.
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Jackshaft Belt Guard Assembly #6030148 (Gas Engines Only) 8 1 2 3 4 5 6 3 7 36 ITEM PART NO. QTY. DESCRIPTION 1 6030137 1 Belt Guard, Gas Block Saw 2 2900544 3 Cap Screw, Hex Hd., M6-1.0 x 12mm 3 2900024 7 Lock Washer, 1/4" Split 4 2900009 3 Flat Washer, 1/4" SAE 5 6030138 1 Belt Guard Bracket, Block Saw #2 6 2900083 4 Fender Washer, 1/4" I.D. x 1-1/4" O.D. 7 2900310 4 Cap Screw, Hex Hd., M6-1.
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20" Blade Guard Assembly #6030151 7 6 5 4 3 2 1 8 8 9 10 11 10 12 9 16 17 13 18 14 15 ITEM PART NO. QTY. DESCRIPTION 1 6030143 1 20" Blade Guard 2 3200233 1 Petcock, 1/4" Female Pipe 3 2900058 1 Flat Washer, 1/2" SAE 4 3200232 1 Tee, 1/4" M. Pipe to 1/4" Hose Barb 5 2900009 2 Flat Washer, 1/4" SAE 6 2900024 2 Lock Washer, 1/4" Split 7 2900312 2 Cap Screw, Hex Hd., M6-1.0 x 35mm 8 6030162 2 Water Hose, 20" Guard, Block Saw 9 2900339 2 Cap Screw, Hex Hd.
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24" Blade Guard Assembly #6030133 4 7 8 6 3 2 5 1 9 10 6 5 11 17 18 8 12 16 17 18 13 14 9 15 38 10 ITEM PART NO. QTY. DESCRIPTION 1 6030123 1 24" BLADE GUARD 2 3200233 1 Petcock, 1/4" Female Pipe 3 2900058 1 1/2 FLAT WASHER 4 3200232 1 Tee, 1/4" M. Pipe to 1/4" Hose Barb 5 2900009 2 Flat Washer, 1/4" SAE 6 2900024 2 Lock Washer, 1/4" Split 7 2900312 2 Cap Screw, Hex Hd., M6-1.0 x 35mm 8 6030163 2 Water Hose 24" Guard 9 2900339 2 Cap Screw, Hex Hd.
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CC800M Water Pump Assembly #6030154 - Gas Engine 2 ? 1 5 4 16 2 22 6 17 8 4 18 7 18 23 19 18 20 21 12 9 11 10 4 13 14 15 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. 6030174 2702175 6010059 3200030 6011395 2500926 3200062 6011394 3200474 2501395 2900339 2900301 6011393 3200234 2501373 2500927 2500922 2900031 2900019 2900217 2900545 2900022 2900343 QTY.
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Diaphram Pump Assembly #6030174 5 4 3 2 6 1 40 ITEM 1 PART NO. 6030173 QTY. 1 DESCRIPTION Pump Bearing Stand 2 2600288 1 Diaphram Pump 3 6030172 1 Diaphram Pump Shaft 4 2500696 2 Bearing, 1/2 x 1-1/8 x 5/16 5 2500697 1 Retaining Ring, 1/2" Ext.
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CC800M Water Pump Assembly #6030132 (1PH Electric Motor Only) Attach to Blade Guard 3 1 2 4 To Oulet on Motor Box ITEM PART NO. QTY. DESCRIPTION 1 2600220 1 Water Pump, 115V Submersible, 300GPH (5GPM) 2 3200231 1 Fitting, 1/4 FPT to 1/4 Hose Barb 3 3200019 1 Fitting, 1/4" M.
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CC800M Water Pump Assembly #6030141 (3PH Electric Motor Only) 3 Attach to Blade Guard 1 2 4 5 To Outlet on Motor Box 42 ITEM PART NO. QTY. DESCRIPTION 1 2600273 1 Water Pump, 220V Submersible, 300GPH(5GPM) 2 3200231 1 Fitting, 1/4 FPT to 1/4 Hose Barb 3 3200019 1 Fitting, 1/4" M.
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Leveling Arm Assembly #6030239 4 2 5 3 4 2 4 6 7 4 1 ITEM PART NO. QTY. DESCRIPTION 1 6030358 1 Leveling Arm Attachment 2 2900018 2 Locknut, 3/8-16, Nylon 3 2900253 1 Shoulder Screw, 3/8 x 3/8" (5/16-18) 4 5 2900014 6030357 6 1 Flat Washer, 3/8" SAE Block Saw Leveling Arm 6 7 2900672 2900005 1 2 Shoulder Screw, 3/8" x 1/2" (5/16-18) Cap Screw, Hex Hd.
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6011553 STARTER BOX 220-460V, 3 Ph. 14 15 13 11 12 5 9 10 6 3 15 7 4 8 2 DETAIL A SCALE 1 : 1.
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6011553 STARTER BOX 220-460V, 3 Ph SCALE 1 : 3 STOP SWITCH 4646128 ORANGE TRIP CLASS 10 RESET - A PHASE - OFF SET TO MOTOR AMP RATING SCALE 1 : 3 ITEM PART NO. QTY. DESCRIPTION 1 2 6040667 6040598 1 1 Starter Box Base Sub-plate 3 4 2900676 2800315 4 2 Machine Screw, Pan Hd., M4-0.7 x 8mm Grounding Lug 5 2901891 1 Cap Screw, Hex Hd.
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6011555 STARTER BOX 380V, 3 Ph. 14 15 13 11 12 5 9 10 6 3 15 7 4 8 2 DETAIL A SCALE 1 : 1.
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6011555 STARTER BOX 380V, 3 Ph SCALE 1 : 3 STOP SWITCH 4646128 ORANGE TRIP CLASS 10 RESET - A PHASE - OFF SET TO MOTOR AMP RATING SCALE 1 : 3 ITEM PART NO. QTY. DESCRIPTION 1 2 6040667 6040598 1 1 Starter Box Base Sub-plate 3 4 2900676 2800315 4 2 Machine Screw, Pan Hd., M4-0.7 x 8mm Grounding Lug 5 2901891 1 Cap Screw, Hex Hd.
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Power Box Assembly #6030340 3PH - 5 and 7.5 HP - 230V 1 Wire from Starter to Motor 3 2 Sealing Lock Nut located inside Starter Box 4 Wire from Starter to Customer Supplied Plug 5 6 Washers and Nuts located inside Starter Box 7 8 9 10 Reference Switch Plate Assembly #6030322 11 48 ITEM 1 PART NO. 6070254 QTY. 1 DESCRIPTION Cord, 14/6 x 96" w/ 16-14 Gage #10 Ring Terminals Bare 2 3 6070253 2802052 1 2 Cord, SO 10/4 X 96" Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg.
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Power Box Assembly #6030340 3PH - 5 and 7.5 HP - 230V 10/4 Wire to Power Green to Ground 14/6 Wire to Motor Blue to Motor Wire 8 230V Set to Motor Amp Rating Orange to Motor Wire 2 (5HP) Motor Wire 7 (7.
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Power Box Assembly #6030142 3PH - 5 and 7.5 HP - 460V 1 Wire from Starter to Motor 3 2 Sealing Lock Nut located inside Starter Box 4 Wire from Starter to Customer Supplied Plug 5 6 Washers and Nuts located inside Starter Box 7 8 9 10 Reference Switch Plate Assembly #6030322 11 50 ITEM 1 PART NO. 6070254 QTY. 1 DESCRIPTION Cord, 14/6 x 96" w/ 16-14 Gage #10 Ring Terminals Bare 2 3 6070253 2802052 1 2 Cord, SO 10/4 X 96" Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg.
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Power Box Assembly #6030142 3PH - 5 and 7.5 HP - 460V 10/4 Wire to Power Green to Ground 14/6 Wire to Motor Blue to Motor Wire 8 460V Set to Motor Amp Rating Orange to Motor Wire 2 (5HP) Motor Wire 7 (7.
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Power Box Assembly #6030339 3PH - 7.5 HP - 380V 1 Wire from Starter to Motor 3 2 Sealing Lock Nut located inside Starter Box 4 Wire from Starter to Customer Supplied Plug 5 6 Washers and Nuts located inside Starter Box 7 8 9 10 Reference Switch Plate Assembly #6030322 11 52 ITEM 1 PART NO. 6070254 QTY. 1 DESCRIPTION Cord, 14/6 x 96" w/ 16-14 Gage #10 Ring Terminals Bare 2 3 6070253 2802052 1 2 Cord, SO 10/4 X 96" Cord Connector, 3/4" Thd., .63-75" Cord, 90 Deg.
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Power Box Assembly #6030339 3PH - 7.
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Models and Specifications Blade Capacity: Maximum Depth of Cut: Arbor Diameter: Blade Drive: 20” and 24” 8” and 10” Respectively 1” Matched set of premium gripnotch V-belts Electric Models Phase Voltage Amps CC850M-E1-20 5 1 230 23 CC850M-E3-20 5 3 230/460 13.4/6.7 CC875M-E1-20 7.5 1 230 30 7.5 3 230/460 CC875M-E1-24 7.5 1 230 30 CC875M-E3-24 7.5 3 230/460 18.8/9.4 *RPM at Blade Shaft Blade Size 20” 20” 20” 24” 1750 rpm 18.8/9.
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NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ _____________________________
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EQUIPMENT AND PARTS WARRANTY Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.