MAN BASKET OPERATION AND MAINTENANCE MANUAL AXH1111/UK Servizio Assistenza Tecnica Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax S.A.T. +39 0522 869744 www.dieci.com - e-mail: service@dieci.com ENGLISH DIECI S.r.l. Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869791 www.dieci.com - e-mail: info@dieci.
• EVERY PIECE OF MACHINERY IS SUPPLIED WITH: • A COPY OF THIS MANUAL - WARNING ALL OF THE DOCUMENTATION SUPPLIED IS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST ALWAYS BE AVAILABLE FOR USERS. THE LATTER MUST READ THE ABOVE-MENTIONED DOCUMENTATION THOROUGHLY BEFORE USE. - PROHIBITION IMPROPER, INCORRECT AND UNREASONABLE USE OF THE VEHICLE OR ACCESSORIES SUPPLIED ARE NOT ALLOWED. INTERVENTIONS THAT ALTER THE STRUCTURE OR OPERATION OF THE SAME ARE ALSO PROHIBITED.
Edizione Versione Data II Redatto da Approvato da Pagine Descrizione 01 5.0 01/2010 Devid UT vecchia edizione 02 1.0 11/2011 Alberto UT Nuova impaginazione 02 1.1 11/2011 Alberto UT + BUD6390 02 1.2 04/2012 Alberto UT + Pegasus 40.18 02 1.3 05/2012 Alberto UT + BUD6367, BUD6368, BUD6369, BUD6370, BUD6375, BUD6380, BUD6381, BUD6382 02 1.4 06/2012 Alberto UT Modificata procedura installazione cestelli 02 1,5 09/2012 Alberto UT + Pegasus 40.
Dear customer, Thank you for choosing a . This Use and Maintenance Manual has been written to help you fully appreciate your vehicle. We strongly recommend that you read this manual in its entirety before using the vehicle. It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of .
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SUMMARY 1 INTRODUCTION.....................................................................................................................................................................................................1 1.1 Structure of the manual ...........................................................................................................................................................................1 1.2 Purpose and content ..............................................................
4.8 Technical Support Centres ................................................................................................................................................................... 39 4.9 Certification and CE marking............................................................................................................................................................... 39 4.10 General warnings..............................................................................................
10 11 9.3 Recoverying the basket with manual pump in case of emergency .................................................................................... 132 9.4 Basket recovery with manual system ............................................................................................................................................. 133 9.5 Man basket recovery in case of a fault .....................................................................................................................
21 LIST OF CAPACITY DIAGRAMS ................................................................................................................................................................... 178 21.1 Apollo......................................................................................................................................................................................................... A-1 21.2 Mini Agri ...............................................................................
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1 INTRODUCTION 1.1 Structure of the manual This manual is an integral part of the official documentation of the machine or the equipment. This must be kept with care and made available to managers, operators and staff assigned to maintenance. 1.2 Purpose and content This manual forms an integral part of the official documentation and is aimed at providing the Operator all the information related to the technical, operation and safety aspects in all phases of the machine’s service life.
1.4.1 Training This manual supplies operators with all vehicle or equipment technical specifications, the presence and type of control and safety devices and the presence and meaning of the plates and safety stickers. All operators of the vehicle and any equipment must have all necessary information, education and training, adapted in relation to the correct conditions of use of the means and the foreseeable anomalous risks.
1.4.3 Qualification The machine and the equipment have been designed for professional use only.
1.
DECIMAL METRIC SYSTEM (SI) NAME SYMBOL ENGLISH IMPERIAL SYSTEM (IMP) NAME SYMBOL VOLUME PER TIME cubic metre per minute m3/min cubic feet per minute ft3/min liter per minute l/min UK gallon per minute UK gal3/min NOISE POWER AND ACOUSTIC PRESSURE decibel dB 5
1.6 Symbols used 1.6.1 Key of symbols used in the manual Read carefully the Safety Standards given in the manual and follow the precautions recommended in order to prevent potential dangers and safeguard your health and safety. The symbols listed below have been introduced to highlight situations that DIECI s.r.l. has wanted to particularly emphasize.
2 WARRANTY The warranty is applied to all manufacturing or material flaws that have been duly established, and is limited exclusively to the repairs and replacement of the parts which, at the Company’s discretion are recognised as faulty, as also any labour necessary for these repairs or replacements, on the basis of the warranty times established by the Company.
2.4 Warranty: activation The warranty comes into force from the date of shipping from the establishment (sale to Authorised dealers or Retailers). 2.5 Warranty: validity 2.5.1 Warranty in countries where after-sales organisation exists The warranty consists in the replacement or repair of faulty pieces due to ascertained flaw in original material, processing and/or assembly The decision to replace or repair the faulty pieces is at the unquestionable judgement of DIECI S.R.L. DIECI S.R.L.
2.6 Warranty: request for intervention 2.6.1 Warranty: claim The claim regarding the defect must be made by the Operator customer, the Authorised dealer, the Retailer or the Authorised workshop and must reach the DIECI S.R.L. after-sales dept. within the maximum term of 8 days from its detection. The claim must contain a clear description of the defect and the exact vehicle references (type, model and serial number).
2.8 Final provisions In none of the cases stated regarding no activation, no concession and termination of the warranty, can the buyer expect dissolution of the contract, reimbursement for damages or renewal of the warranty. Any warranty conditions different to those indicated above, must be agreed in writing and signed by the parties. Excepting different agreements made previously in writing between the parties; DIECI S.R.L.
3 SAFETY STANDARDS 3.1 General warnings Respect for the user, maintenance and repair operations described in this manual, are fundamental elements that qualify the use declared by the Manufacturer. - PROHIBITION THE VEHICLES AND EQUIPMENT CANNOT BE MODIFIED WITHOUT THE MANUFACTURER’S AUTHORISATION Do not modify the structure or the adjustment of the various vehicle or equipment components so as not to jeopardise own safety and that of others.
3.2 Safety indications - ATTENTION Carefully comply with and follow all safety signs on the vehicle and equipment and read all safety messages given in this manual. - The safety signs must be installed, serviced and replaced when necessary. - If a safety sign or this manual are damaged or missing, order a replacement from the DIECI S.R.L. Authorised dealer in the same way as ordering spare parts (check that the vehicle or equipment model and serial number are communicated when placing the order).
3.3 Personal Protection Devices 3.3.1 Protective clothing In some cases, when operating in inconvenient environments, the following garments or equipment must be worn.
3.3.2 Protection against noise Prolonged exposure to loud noise can cause weakening or loss of hearing. - ATTENTION Wear hearing protection such as ear protectors or ear plugs for protection against very loud and annoying noises. 3.3.3 Protection against falling objects The vehicle is equipped with a cab for protection against falling objects (FOPS). - ATTENTION In the event of risk from falling objects the helmet must be used. 3.3.4 Be protected from flying fragments.
3.4 Preparation for accidents - It is important to be prepared for the occurrence of a fire or accident. - Keep a first aid kit and fire extinguisher on hand. (Not supplied by the manufacturer, “optional accessories”). - Periodically check the first aid box to ensure it is complete and update the content if necessary. - Read the instructions on the extinguisher thoroughly in order to use the same appropriately.
3.4.3 Traumas Treatment of sprains, strains and fractures: The joint must be immobilised in the position it is found after the trauma using stock or bandaging, supporting the less painful position of the victim without attempting dangerous movements. Apply a cold object (a bag of ice or other). In the event of a compound fracture, cover the wound with a sterile gauze, after having compressed the relative haemorrhage at a distance in specific points.
3.5 Preventing fires and accidents 3.5.1 Fire risk - PROHIBITION It is prohibited to smoke or use naked flames when using the vehicle or during any maintenance operation. - DANGER Do not operate the vehicle if the following safety conditions are not present: - DANGER 1 - Fuel, oil and lubricant leaks can trigger fires and cause serious injuries. - Check there are no inflammable liquid leaks.
3.5.2 Risks of gas inhalation - DANGER The engine exhaust gases are toxic and can damage health. - If operating in closed environments, make sure there is sufficient ventilation and fit the vehicle with relevant purifiers. 3.5.3 Risks of battery explosion - DANGER The battery gas can explode. - Keep sparks, naked flames and lit cigarettes away from the upper part of the battery. - Never control the battery charge by placing a metal object between the clamps. Use a voltmeter or a densimeter.
3.5.4 Residual risks - KEEP AWAY FROM MOVING PARTS Entrapment in moving parts can cause damage. - AVOID BURNS - Jets of hot fluids: After operation, the engine cooling liquid is hot and pressurised. Contact with escaping hot water or steam can cause serious burns. Avoid possible injury caused by jets of hot water. Do not remove the cap from the radiator until the engine is cold. To open, unscrew the cap up to the retainer. Discharge all of the pressure before removing the cap.
3.5.5 Contact with dangerous substances - Wear the necessary protective clothing. - Avoid contact with the skin and eyes. • In the event of contact with eyes: wash thoroughly with a lot of water for a few minutes, keeping the lids open and then seek medical advice. • In the event of contact with skin: wash thoroughly with soap and water, remove contaminated clothing and use a conditioning cream if the skin tends to dry. Seek medical advice, if necessary.
3.6 Recommendations for working in safety 3.6.1 Check cleaning. - Clean the windows, the glass of the lights and the rear-view mirrors. - Clean waste and dirt from the engine, the joints and the radiator. - Make sure that the step and handle are dry and clean. - Clean all safety stickers and the manoeuvre indications. Replace them if they are illegible or missing. Refer to the “CLEANING” chapter for cleaning procedures.
3.6.4 Transporting passengers Only the operator must be on board the vehicle; passengers are not allowed. Passengers can obstruct the operator’s view, thus causing unsafe vehicle operation. - PROHIBITION It is prohibited to transport or lift persons using the vehicle, unless an aerial work platform is installed on the vehicle and this is supplied with the certificate of conformity relative to lifting persons.
3.6.5 Protection of the electric plant - ATTENTION A burned fuse must be replaced with another fuse of the same type, amperes and class. Other interventions are not allowed, even if temporary. Do not connect or remove clamps, fuses, connectors with vehicle running or powered electrically. - ATTENTION Any intervention on the electric plant must be performed with the vehicle not powered electrically.
3.6.6 Signalling to several vehicles During jobs requiring several vehicles, make signals normally known by all staff engaged. Moreover, appoint a person to give signals and to co-ordinate the work area. - ATTENTION Ensure the following conditions before starting to operate: - Make sure that the operator and the signalman know the hand signals in order to interact with each other - Make sure that all staff follows the instructions given by the person assigned to signalling.
Movement Meaning Description Vertical distance The hands indicate the relevant distance on top of each other. Horizontal distance The hands indicate the relevant distance at the side of each other. Move forwards Both arms are bent with the palms facing the body, and the forearms make slow movements towards the body. Move backwards Both arms are bent with the palms facing forwards, and the forearms make slow movements away from the body.
3.6.7 Working in dangerous conditions with risk of falling masses and objects - FALLING OBJECTS During jobs in places where there is a risk of falling, rebound or intrusion of objects, which can hit the operator or enter the cab: • Assemble the adequate guards for operator protection. • Always close the windows. • Always make sure that the operators in the vicinity are at a safe distance and cannot be hit by rebounding or falling objects.
3.6.9 Working in snow -SNOW OR ICE Snow hides obstacles and traps, buries objects, covers holes, excavations and ditches; therefore proceed with great care in the event of a snowfall. - PROHIBITION It is prohibited to operate when the snow is such to prevent clear distinction of obstacle and traps on the route. - When clearing the snow, pay great attention not to leave the edge of the road; that buried at the margins could cause the vehicle to roll-over or damage to components.
3.7 Storing dangerous liquids - WARNING Handle fuel with care, it is easily inflammable. An explosion and/or fire could occur if the fuel catches fire. - INFLAMMABLE MATERIAL HAZARD All fuels, most lubricants and some anti-freeze products are inflammable. - DANGER All fluids must be kept out of the reach of children and unskilled staff. - NO SMOKING AND NAKED FLAMES It is prohibited to smoke or use naked flames in the vicinity of fuels.
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3.7.1 Working in windy conditions The variation of wind speed can lead to many problems such as vehicle stability, the oscillation of the load, reduced visibility due to dust rising and leaves etc. Other unfavourable factors for using the vehicle are: • Site location: the aerodynamic effect of buildings, trees and other structures lead to an increase in wind speed. • The height of the extended boom: the more it rises vertically, the faster the wind speed.
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3.7.2 Evaluating the soil consistency The ground on which the vehicle can be positioned must be able to support the vehicle and its maximum carrying capacity. - DANGER The caving-in of the bottom of the vehicle may cause it to overturn. - ATTENTION Refer to a specialised technician to evaluate the consistency of the ground according to regulations in force in the country where the vehicle is used.
4 INTRODUCTION 4.1 General information The exchangeable equipment treated in this manual for use and maintenance is a self-propelling aerial platform located at the end of a telescopic lifting and rotating boom. This equipment has been designed for lifting the staff and the relative tools and consume material above the ground.
4.1.1 Position of the identification plates Front baskets and extendable front baskets The identification plate of all models of front baskets and extendable front baskets is located on the right rear side on the work platform level (Fig. 1-D0000). Three-sided baskets and extendable three-sided baskets The identification plate of all models of three-sided baskets and extendable three-sided baskets is located on the right rear side on the work platform level (Fig. 2-D0000).
4.2 Identification of man baskets 4.2.1 Nameplate on the basket Each equipmet is provided with an identification nameplate, that contains all the essential data. 1. Model: 2. Serial number 3. Year of manufacture 4. Mass (Kg) 5. Bearing capacity (Kg) 6. Number of persons 7. Maximum hydraulic pressure (bar) 8. Barycentre (mm) 1 2 3 4 5 6 7 8 Refer to the “Position of identification plates” for finding the position of the plates.
4.2.2 Vehicle identification plate The machine on which you are about to install the basket must be provided with an identification plate that contains all the essential data of the machine and information related to the use of the latter with the man basket installed. 2. Serial number 3. Type 4. Model: 5. Power (kW) 6. Year of manufacture 7. Max manual force (N) 1 2 3 4 Numero di seria:: 8. Side inclination 5 9. Max wind speed (m/s) 6 Tipo: Modello: 10. Inclination 11.
4.3 Declared Use The basket, subject of this document, must not be used for different purposes to those envisioned in this Use and Maintenance Manual. Respect and strict conformity with the conditions of use, repairs and maintenance, as specified by the Manufacturer, constitute essential elements lying within the declared use. - ATTENTION The vehicle or equipment must ONLY be used by trained and qualified staff that is also aware of the information given in the Manual. 4.
4.7 Manufacturer DIECI S.R.L. Via E. Majorana, 2/4 42027 Montecchio Emilia (RE) ITALY C.F. 01283560686 P.IVA 01682740350 Tel. +39 0522 869611 - Fax +39 0522 869744 email: info@dieci.com 4.8 Technical Support Centres For any necessity inherent use and maintenance, the Operator must contact the Manufacturer directly, specifying the equipment identification data given on the vehicle itself. 4.
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4.10 General warnings - PROHIBITED THE MACHINERY AND EQUIPMENT CANNOT BE MODIFIED WITHOUT THE MANUFACTURER’S AUTHORISATION. To guarantee your safety and that of others, do not modify the structure or adjust the various accessory components of the vehicle or equipment. The same holds true for the deactivation or modification of safety devices present. - ATTENTION Any modification made to the vehicle or accessories will absolve DIECI S.R.L.
- ATTENTION Should the vehicle be destined for use in particularly severe conditions (for example in dusty environments or worksites, on argillaceous or muddy terrain), we advise consulting your nearest dealer for specific instructions. Failure to observe these instructions may result in the vehicle’s guarantee being voided.
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5 DESCRIPTION 5.1 Main components 4 The accessory consists of the following main components: - Walkable surface: (Fig. 1-E0000, pos. 1) support surface for the personnel 3 1 2 - Control consoles: (Fig. 1-E0000, pos. 2) controls that allow the operator to command the basket movements and stop the machine - Control unit: (Fig. 1-E0000, pos. 3) it controls the position of the basket and all safety devices 1- E0000 - Overload pilot light: (Fig. 1-E0000, pos.
- Rotation module: (Fig. 4-E0000, pos. 10) it allows the operator to rotate the basket (for three-sided baskets only) - Basket extension: (Fig. 4-E0000, pos. 11) it allows the operator to extend the basket surface; it can be operated hydraulically or manually (for extendable baskets only) 10 - Protection for tunnels: (Fig. 5-E0000, pos.
5.2 Push-button panel 5.2.
5.2.
5.2.
5.2.4 Basket push-button panel with radio control 1 Radio control connection 2 Emergency stop button 3 Work area pilot light 3 2 1 5.2.
5.3 Technical specifications 5.3.
A A C C B B Three-sided basket Three-sided basket Code BUD6230/1 Code BUD6233/1 A (mm) 2150 A (mm) 2150 B (mm) 1490 B (mm) 1490 C (mm) 2357 C (mm) 2373 Bearing capacity (Kg) 300 Bearing capacity (Kg) 300 No of Persons 3 No of Persons 3 Weight (Kg) 550 Weight (Kg) 550 Barycentre (mm) 1101 Barycentre (mm) 1111 A Max A Max A Min A Min C C B B Three-sided extendable Three-sided extendable Code BUD6235/1 Code BUD6237/1 A Min (mm) 2410 A Min (mm) 2400 A Max (m
A Max A C A Min C B B Front basket Three-sided extendable Code BUD6245/1 Code BUD6248/1 A (mm) 2150 A Min (mm) 2450 B (mm) 1490 A Max (mm) 3960 C (mm) 1653 B (mm) 1482 Bearing capacity (Kg) 300 C (mm) 2766 No of Persons 3 Bearing capacity (Kg) 500 Weight (Kg) 405 No of Persons 2 Barycentre (mm) 598 Weight (Kg) 935 Barycentre (mm) 1347 A A Max A Min C C B B Three-sided basket 54 Three-sided extendable Code BUD6270/1 Code BUD6272/1 A (mm) 2150 A Min (mm)
A Max A Max A Min A Min C C B B Three-sided extendable Three-sided extendable Code BUD6278/1 Code BUD6291/1 A Min (mm) 2400 A Min (mm) 2410 A Max (mm) 4116 A Max (mm) 4120 B (mm) 1490 B (mm) 1490 C (mm) 2572 C (mm) 2376 Bearing capacity (Kg) 800 Bearing capacity (Kg) 300 No of Persons 3 No of Persons 3 Weight (Kg) 985 Weight (Kg) 685 Barycentre (mm) 1352 Barycentre (mm) 1206 C A Max A Min A B C B Three-sided extendable Front basket Code BUD6296/1 Code B
C A C A B B Front basket Front basket Code BUD6342 Code BUD6353/1 A (mm) 1540 A (mm) 2150 B (mm) 1313 B (mm) 1490 C (mm) 995 C (mm) 1753 Bearing capacity (Kg) 200 Bearing capacity (Kg) 1000 No of Persons 2 No of Persons 3 Weight (Kg) 110 Weight (Kg) 537 Barycentre (mm) 149 Barycentre (mm) 513 A C C A B B Front basket extendable 56 Front basket extendable Code BUD6365/1 Code BUD6366/1 A (mm) 1800 A (mm) 1800 B (mm) 2350 B (mm) 2350 C (mm) 2223 C
C A A C B B Front basket extendable Front basket extendable Code BUD6371/1 Code BUD6373/1 A (mm) 1800 A (mm) 1800 B (mm) 2350 B (mm) 2350 C (mm) 2242 C (mm) 2370 Bearing capacity (Kg) 300 Bearing capacity (Kg) 800 No of Persons 2 No of Persons 2 Weight (Kg) 775 Weight (Kg) 845 Barycentre (mm) 1127 Barycentre (mm) 1257 A C C A Max A Min B B Front basket Three-sided basket extendable Code BUD6389/1 Code BUD6390-1 A (mm) 2150 A Min (mm) 2407 B (mm) 1490
5.3.2 Declaration of vibration emission For all details regarding the vibrations emitted by the vehicle on which the equipment is installed, refer to the specific Use and Maintenance Manual of the same. 5.3.3 Sound emissions For all details regarding the noise level emitted by the vehicle on which the equipment is installed, refer to the specific Use and Maintenance Manual of the same. 5.3.
Safety decals 5.4.1 Front, three-sided, extendable baskets for tunnels AXA 2110 AXA 2110 5.
AXA 2170 AXA 2083 AXA 2098 AXA1804 kg kg Max 400 kg AXA 2170 Max 300 kg kg AXA 2083 Max 500 kg AXA 2098 AXA1565 Max 800 kg kg AXA 2095 Max 1000 kg AXA 2084 AXA 2110 kg AXA 1565 *** AXA 2084 AXA 2095 PULSANTE RIPRISTINO MANOVRE IN CASO DI ATTIVAZIONE AXA 2109 AXA2110 “MICRO ANTICOLLISIONE TETTUCCIO” STOP START AXA 2110 AXA 2110 AXA 2109 **** AXA2110 * AXA2110 * DECAL CODE AXA 1804 DESCRIPTION Push-button panel controls indication AXA 2083 kg Max 300 kg AXA 2083 * It in
DECAL CODE DESCRIPTION AXA 2095 kg Max 800 kg AXA 2095 * It indicates the maximum bearing capacity of the basket and the number of persons allowed. 800 Kg - 3 persons Max 1000 kg AXA 2084 * It indicates the maximum bearing capacity of the basket and the number of persons allowed.
Baskets in aluminium AXA 2092 5.4.2 kg M a x 20 0 k g AXA 2092 AXA 2092 DECAL 62 kg M a x 20 0 k g CODE AXA 2092 DESCRIPTION It indicates the maximum bearing capacity of the basket and the number of persons allowed.
AXA 2110 AXA 2110 AXA2110 AXA 2092 AXA2110 kg M a x 20 0 k g AXA 2092 kg CODE M a x 20 0 k g AXA 2110 AXA 2092 DECAL DESCRIPTION AXA 2092 It indicates the maximum bearing capacity of the basket and the number of persons allowed.
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5.5 Safety devices In addition to the safety devices installed on the Telehandler, the man Basket is supplied with further safety devices: - ATTENTION Before proceeding with the persons lifting operations, it is mandatory to check the efficiency of the safety devices. 5.5.1 Emergency button It is located on the right side of platform controls (Fig. 1-F0100) and it stops the engine and all machine and basket movements 5.5.
5.5.4 Load limiter * * The load limiters are not provided on the aluminium baskets with the codes BUD6341 and BUD6342 in compliance with UNI EN 280:2005 Directive. The load limiter (Fig. 4-F0100) blocks the boom movement in the event of overload, and it also enables an acoustic signal and prevents any movement of the push-button panel. In order to exit this alarm condition, you must bring the load inside the basket within the limits set by the Manufacturer.
5.5.7 Bumper * * This device is installed only on tunnel baskets The bumper (Fig. 7-F0100) protects the operator from bumping into structures and from falling objects or materials when he/she operates in closed spaces. 5.5.8 Anti-crush limit switch * * This device is installed only on tunnel baskets The anti-crush limit switch sensors (Fig. 8-F0100) disable the boom and basket movements if the equipment bumps into structures or objects.
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5.6 Capacity diagrams The Safe Working Load (SWL) of these vehicles depends on the extension and angle of the boom. The capacity diagrams indicate the maximum height and extension admitted with given equipment and loads to be able to work in safe conditions, without risk of the vehicle overturning during work operations. This vehicle is equipped with an anti-tipping device that controls the state of the load and the risk of the vehicle overturning, in real time (see “Anti-tipping device” chapter).
5.6.1 Read the capacity diagrams - Name and model of the vehicle (Fig. 4-F0300, pos. 1) - Equipment model (Fig. 4-F0300, pos. 2) For additional information, consult the “Capacity diagrams key” chapter. - Code of the Capacity diagram (Fig. 4-F0300, pos. 3) - Maximum capacity of the equipment (Fig. 4-F0300, pos. 4) 1-F0300 The maximum capacity of the equipment is also marked by the relative sticker on the equipment itself (Fig. 1-F0300). - Boom angle (Fig. 4-F0300, pos.
1 3 2 4 5 6 α° MAX AX 5 t AX D 50° 5 7 C 40° 6 A 30° 3 0 5 7 4 20° 0,5 0 ,5 3 2 8 1 B 1 2 3 4 5 10° 0° 0 5 4 3 2 1 0 11 9 10 4-F0300 t 71
5.6.2 Using the capacity diagrams The Capacity diagrams indicate the areas in which it is possible to work with the vehicle and load in safe conditions. - DANGER To operate the vehicle without respecting the Capacity diagrams of the equipment installed can lead to dangerous situations, to overturning limit and to the operating of the anti-tipping device. The entire work area of the boom is split into the following areas (Fig. 5-F0300, pos. 1). A maximum capacity corresponds to each area.
- ATTENTION Use the capacity diagrams every time the load is moved to determine the safe work area. It is possible to start operating only in safe conditions and if within the pre-determined safe work area. 5.6.
Installed equipment x.x t Pair of forks (capacity) Fork extender/sideshifter Hook for fork carriage Swan-neck jib (measurements) (1.
6 DESCRIPTION AND USE OF COMPONENTS - ATTENTION • • • • • • • Before using the basket, read and apply the instructions described in “Safe working procedures for lifting work platforms” chapter - DANGER Before using the basket, check that: The machine is placed on solid, flat land The machine is properly levelled The basket is properly levelled, using the spirit levels provided on the basket All basket doors are properly closed and at limit switch All the operators are equipped with appropriate PPE and hav
6.1 Opening the side door - PROHIBITION It is strictly forbidden to open the door if the basket is lifted above the ground. 2 - DANGER Pay utmost attention when entering and exiting the basket. 1. Lift the door (Fig. 1-G0000, pos.1) sliding it along the tracks (Fig. 1-G0000, pos.2) 2. Keep the door lifted, enter and exit the basket using the step (Fig. 1-G0000, pos.3) 3. Lower the basket 4.
6.2 Opening the front door - DANGER Pay utmost attention when entering and exiting the basket. 1 - PROHIBITION It is strictly forbidden to open the door if the basket is not on the ground. - ATTENTION 2 Use the special handles and levers to prevent crushing your hands. 1. 2. To open the door, operate the safety hook (Fig. 2-G0000). The safety closing system consists of a safety block (Fig. 2-G0000, pos. 1) and of a pin (Fig. 2-G0000, pos. 2).
6.4 Manual basket extension - ATTENTION Use the special handles and levers to prevent crushing your hands. - PROHIBITION It is strictly forbidden to extend the basket when the latter is not placed on the ground. 1. Grab the rubber tie rod and pull it towards the inner part of the basket (Fig. 6-G0000) and lift the tie rod to unlock the extendable structure (Fig. 7-G0000). 2. Push the extendable structure outwards, grabbing exclusively the top tube in the middle part (Fig. 8-G0000, pos. 1).
6.5 Manual basket extension closure - ATTENTION Use the special handles and levers to prevent crushing your hands. - PROHIBITION It is strictly forbidden to extend the basket when the latter is not placed on the ground. 1. Grab the walkable platform using the special handle and lift the walkable platform completely (Fig. 11G0000). - ATTENTION 11-G0000 The walkable platform may fall down when the sideboards are closed (Fig. 12-G0000, pos. 1); therefore, grab the platform to prevent accidental falls. 2.
6.6 Hydraulic extension on threesided extendable basket Before proceeding with these operations, refer to the “Safe operating procedures” chapter to connect the equipment and carry out all the electric and hydraulic connections correctly. A B - PROHIBITION It is strictly forbidden to extend the basket when the latter is not placed on the ground. The selection lever located on the basket (Fig.
6.7 Using the controls on the push-button panel for proportional distributors 6.7.1 Enabling the controls In order to use the controls provided on the basket, you must first enable the controls by rotating the knob, that enables the controls from the basket (Fig. 20-G0000, pos.A), from position “0” to position “1”. Turn the basket control enabling knob to position “0”: • all controls present on the basket will be disabled.
6.7.3 Handling the basket - WARNING Before handling the basket, you must check that the control enabling switch is set to “1” and the engine is turned on. D Use the basket controls and move the machine arm. To carry out movements, you must operate two controls: rotate the knob corresponding to the desired movement (Fig. 22-G0000, pos A and B) and operate simultaneously the movement using the joystick (Fig. 22-G0000, pos C).
6.7.4 Turret rotation * * Function active only for baskets mounted on Pegasus machines. To carry out movements, you must operate two controls: turn the turret rotation knob (Fig. 23-G0000, pos. A) and enable the movement simultaneosuly, using the joystick (Fig. 23G0000, pos. C). C The basket moving speed during turret rotation is of 0.7 m/s. 6.7.5 Using the basket services * The basket may be provided with optional services such as extension or rotation.
6.7.7 Shut down the machine and the basket Emergency stop To shut down the machine’s engine, press the emergency stop button (Fig. 25-G0000). When the emergency button is pressed, the machine’s engine stops and all machine and basket movements are blocked. To bring the emergnecy button in its initial position you must turn the button. - ATTENTION Bring the emergency stop button in its initial position only before starting the machine again.
6.8 Using the controls on the push-button panel for ON-OFF distributors 6.8.1 Enabling the controls In order to use the controls provided on the basket, you must first enable the controls by rotating the knob, that enables the controls from the basket (Fig. 26-G0000, pos.A), from position “0” to position “1”. Turn the basket control enabling knob to position “0”: • all controls present on the basket will be disabled.
6.8.3 Handling the basket - WARNING Before handling the basket, you must check that the control enabling switch is set to “1” and the engine is turned on. C A2 B2 A1 B1 Use the basket controls and move the machine arm. To carry out the movements, turn the knob corresponding to the movement desired (Fig.
6.8.5 Engine acceleration and acoustic signals Press the horn button (Fig. 29-G0000, pos. A) the horn will be enabled for sending acoustic signals. 6.8.6 Shut down the machine and the basket Emergency stop To shut down the machine’s engine, press the emergency stop button (Fig. 29-G0000, pos. B). When the emergency button is pressed, the machine’s engine stops and all machine and basket movements are blocked. To bring the emergnecy button in its initial position you must turn the button.
6.9 Using the controls on the aluminium basket pushbutton panel 6.9.1 Enabling the controls In order to use the controls provided on the basket, you must first enable the controls by rotating the knob, that enables the controls from the basket (Fig. 30-G0000, pos.A), from position “0” to position “1”. Turn the basket control enabling knob to position “0”: • all controls present on the basket will be disabled.
6.9.3 Handling the basket - WARNING Before handling the basket, you must check that the control enabling switch is set to “1” and the engine is turned on. Use the basket controls and move the machine arm. To carry out the movements, turn the knob corresponding to the movement desired (Fig.
6.9.5 Shut down the machine and the basket Emergency stop To shut down the machine’s engine, press the emergency stop button (Fig. 32-G0000, pos. A). When the emergency button is pressed, the machine’s engine stops and all machine and basket movements are blocked. To bring the emergnecy button in its initial position you must turn the button. - ATTENTION Bring the emergency stop button in its initial position only before starting the machine again.
6.10 Use of basket with radio control Refer to the use and maintenance manual of the machine on which the man basket is installed for setting the proper procedures for using the machine correctly with the radio control. Refer to the use and maintenance manual of the radio control for the instructions and procedures related to radio control use. 3 2 1 The radio control support of the basket (Fig. 1-G0000, pos. 1), is fitted with an emergency push-button (Fig. 1-G0000, pos.
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6.11 Use of personnel lift basket with volvo plate The equipment may be mounted on machines provided with Volvo plates when using personnel lift baskets, trusses with anchors and winches. It is, however, required to block the lateral movement of the plate. - ATTENTION It is mandatory to block the Volvo plate when using man baskets, trusses with anchors and winches. In order to block the volvo plate, proceed as follows: 1. Dismantle any equipment previously installed on the plate 2.
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7 EQUIPMENT INSTALLATION 7.1 General warnings regarding use of the equipment - PROHIBITION It is prohibited to modify the structure of the equipment or the regulation of the safety devices of the various components. - ATTENTION It is only possible to use certified equipment on DIECI vehicles and envisioned for the vehicle itself. The Manufacturer will not be liable in the event of modifications, incorrect use or use of equipment that is not certified.
- ATTENTION Before all use, check: - that the equipment is correctly mounted and locked onto its support - that the cab safety device is set in compliance with the equipment assembled. - that the specific bearing capacity diagram for the vehicle and equipment mounted is present on the vehicle. - ATTENTION Scrupulously comply with the respective Capacity diagrams when using the vehicle.
7.1.1 Equipment pre-use checks Refer to the pre-use safety procedures of the vehicle on which the equipment is assembled. Before each use, at the start and end of the working day: - Check that the equipment and the components of which it is made up are integral, operating perfectly and are not damaged. - Check that the equipment bearing capacity is higher that the weight of the load to handle.
If using an aerial work platform. - At the start of every work cycle, check that the load limiter and area limiter emergency buttons work correctly - Before using the platform, check that it is not wet, dirty with grease or oil and has no frozen surfaces or is covered with substances that may make the surfaces slippery. If this is not the case, clean the platform surfaces thoroughly. Slipping and falls hazard. - The vehicle on which the equipment is assembled must be braked and stabilised on solid ground.
7.2 Man basket installation procedure - DANGER During this operation, make sure there is no person in the vicinity of the machine or the basket. Perform the operations given below to install the basket correctly: 1. Lower and completely retract the telescopic boom. 2. In the case of rotary machine, align the turret with the frame. 3. Position all the levers in idle position, connect the stationary brake and shut down the engine of the machine. 4. Remove the safety pins “3” (Fig.
11. Lift the locking pin “1” (Fig. 4-I0103) and insert the safety pins 3” in their seats onto the tool holder plate, by passing them through the corresponding slots of the basket. 2 12. Insert the safety pin “2” on the pins already installed. - ATTENTION If the pins and relative shear pins should not reach the correct position due to deformation, the basket must not be used as it could unhitch dangerously and fall to the ground.
- PROHIBITION It is prohibited to work with the vehicle operational mode different to that of the equipment installed. The electro-hydraulic equipment will not operate correctly and the safety devices will not operate, thus creating a risk of damage/injury to persons and objects and vehicle roll-over. 18. Switch the vehicle off. 19. Start the control panel by setting the start key to position “I”. 20. Remove the start key. 21.
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7.3 Hydraulic connections 7.3.1 Warnings - ATTENTION Before making the hydraulic connections, perform the “Equipment installation procedure” and check that the equipment is fixed correctly onto the vehicle. - WARNING Always clean the hydraulic connections thoroughly before every engagement. If both of the hydraulic connections are not used, they must be protected using the relevant plastic caps.
7.3.2 Types of hydraulic quick-couplings There are two types of hydraulic quick couplings at the head of the boom: • Push-Pull (Fig. 1-I0200) • Flat-Face (Fig. 2-I0200) Differently to the Push-Pull couplings, the Flat-Face couplings have a safety device (Fig. 2-I0200, pos.3) to prevent involuntary disconnections of the couplings.
7.3.3 Push-Pull couplings connection on the boom head To connect the Push-Pull quick couplings to the sockets positioned on the boom head: 1. Perform the equipment installation procedures described in the “Equipment installation procedure” chapter: 2. Switch the vehicle off 3. In the event of closed-centre distributor, discharge the residual pressure from the plant as described previously. 4. Remove the protection hood from the equipment hydraulic plugs (Fig. 3-I0200). 5.
7.3.4 Push-Pull couplings connection on the boom head diverter valve. To connect the Push-Pull quick couplings to the valve positioned on the boom head: 1. Perform the equipment installation procedures described in the “Equipment installation procedure”: 2. Switch the vehicle off. 3. In the event of closed-centre distributor, discharge the residual pressure from the plant as described previously. 4. Remove the protection hood from the equipment hydraulic plugs (Fig. 6-I0200). 5.
7.3.5 Flat-Face couplings connection To connect the Flat-Face quick couplings: 1. Perform the equipment installation procedures described in the “Equipment installation procedure”: 2. Switch the vehicle off. 3. In the event of closed-centre distributor, discharge the residual pressure from the plant as described previously. 4. Remove any dirt from the plug and socket. 5. Place the plug at the centre of the socket and push the plug fully home (Fig. 11-I0200), until the socket ring has lifted. 6.
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- ATTENTION Before connecting or disconnecting the telescopic handlers, check that there is no residual pressure inside the hydraulic circuit. 7.3.6 Closed-centre distributor: Discharge the pressure via the joysticks: If a closed-centre hydraulic distributor is installed on the vehicle and the joystick and services lever is present: 1. Switch the engine off 2. Shift the services lever (Fig. 1-I0201) in both directions 3. Make the hydraulic coupling connections 7.3.
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7.4 Electric connections 7.4.1 Warnings - ATTENTION Before making the electric connections, perform the “Equipment installation procedure” and check that the equipment is fixed correctly onto the vehicle. - DANGER Turn the vehicle off before making the electric connections. - DANGER Do not use the vehicle or the equipment if the electric cables are worn or damaged, but repair or replace them. - PROHIBITION Do not leave the boom plug hung on the chain during work operations.
7.4.2 Electric connection procedure The electric connections at the head of the boom can be with 6 or 24 poles, but the connection procedure remains unvaried for both. Perform the following operations for the equipment supplied with electric plant: - Perform the equipment installation procedures described previously. - Switch the vehicle off. 1 2 - Disconnect the plug from the boom socket (Fig. 1-I0300, pos. 1) lowering the 2 safety levers (Fig. 1-I0300, pos. 2).
7.5 Removing equipment Follow the operations given below to re-position the accessory once use has been concluded: 1. Position the vehicle on solid, flat land. 2. Position the equipment on a support platform to facilitate handling and transport of the individual piece of equipment. 3. Lower and extend the vehicle boom by about one metre. 4. Switch the engine off. 5. Remove any electric connections (consult next chapter). 6. Remove any hydraulic connections (consult next chapter). 7.
7.5.1 Removing electric connections To remove the electric connections from the equipment: 1. Perform points 1, 2, 3 and 4 of the procedure for removal of the equipment from the vehicle, described in the previous chapter. 2. Disconnect the equipment plug from the boom, lowering the two safety levers (Fig. 1-I0400, pos.1). 3. Position the equipment plug on the false socket of the same (Fig. 2--I0400, pos.1), fixing it with the safety levers (Fig. 2--I0400, pos.2). 4.
7.5.2 Push-Pull couplings removal from the boom head To disconnect the Push-Pull quick couplings from the socket positioned on the boom head: 1. Perform points 1, 2, 3 and 4 of the procedure for removal of the equipment from the vehicle, described in the previous chapter. 2. If there is a closed-centre distributor installed on the vehicle, perform the procedures described in the “Hydraulic hose connections” to discharge the pressure present in the hydraulic circuit. 3. Switch the vehicle off 4.
7.5.3 Push-Pull couplings removal from the boom valve To disconnect the Push-Pull quick couplings from the valve positioned on the boom head: 1. Perform points 1, 2, 3 and 4 of the procedure for removal of the equipment from the vehicle, described in the previous chapter. 2. If there is a closed-centre distributor installed on the vehicle, perform the procedures described in the “Hydraulic hose connections” to discharge the pressure present in the hydraulic circuit. 3. Switch the vehicle off 4.
7.5.4 Flat-Face couplings removal To disconnect the Flat-Face quick couplings: 1. Perform points 1, 2, 3 and 4 of the procedure for removal of the equipment from the vehicle, described in the previous chapter. 2. If there is a closed-centre distributor installed on the vehicle, perform the procedures described in the “Hydraulic hose connections” to discharge the pressure present in the hydraulic circuit. 3. Switch the vehicle off 4.
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8 SAFE WORK PROCEDURES 8.1 General warnings For safe work procedures in the various work conditions, refer to the “Safety Standards” chapter. - ATTENTION Do not use the vehicle without having first read and understood all parts of this manual and without having undergone suitable training. - PROHIBITION Do not use the vehicle while under the effect of alcohol, drugs or medicines that can cause drowsiness or alter reflexes.
- DANGER Do not reach excessive speeds. Do not drive with the brake pedal pressed. - DANGER Do not use the force of impact of the vehicle to perform jobs. These vehicles are not designed for this use. Use of this type could lead to the vehicle rolling over, damage or breakage of some components and tools or serious injury to the operator. - DANGER Always operate with bonnets and door closed. Do not operate with vehicle protections removed.
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8.2 Safe work procedures for the man baskets For details regarding the procedures to be followed during operation, refer to the Use and Maintenance Manual of the vehicle on which the equipment will be installed. - PROHIBITION THE MACHINES AND THE EQUIPMENT CANNOT BE MODIFIED WITHOUT THE MANUFACTURER’S AUTHORIZATION. It is prohibited to modify the structure of the equipment or the regulation of the safety devices of the various components.
- PROHIBITION NEVER exceed the bearing capacity limits of the equipment mounted, if the capacity is lower than the vehicle capacity limits. - PROHIBITION Do not exceed vehicle stability limits, paying attention to the barycentre of the large loads during handling. - ATTENTION In the event of bad visibility of the area, use a person on the ground to co-ordinate movements and the manoeuvres to be performed and monitor the area, keeping all persons away.
- ATTENTION When driving, pay attention to obstacles around the vehicle as well as those off the ground. When the man basket is raised or lowered, check the distance over, at the sides and below the same. - PROHIBITION It is strictly forbidden to use the man basket as a crane, to lift and handle loads.
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8.2.1 Safety harnesses The man basket can be used only if the personnel is provided with a suitable safety harness properly fastened to the man basket using the special hooks and preset connections. The harness must be applied properly by the operator. For the man basket (EWP) you must only use harnesses with rear attack UNI EN 361:2003 (Fig. 1-J0204). It must be fastened to the hooks/slots provided on the man baskets by means of a retaining cord UNI EN 358:2001 (Fig.
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8.2.2 Access - PROHIBITION It is strictly forbidden to access or exit the man basket if the latter is not placed on the ground. - DANGER Pay utmost attention when accessing or exiting the basket; Always stay towards the inner part of the basket and keep the “three contact points” keeping both hands and one foot or one hand and both feet into contact with the basket during the ascent and descent of the same. To access the basket, proceed as follows: 1.
- PROHIBITION It is strictly forbidden to open the doors for performing operations or to move the material when the basket is above the ground. 8.2.3 Exit - PROHIBITION It is strictly forbidden to access or exit the man basket if the latter is not placed on the ground.
9 EMERGENCY PROCEDURES 9.1 Emergency stop During the regular work cycle it is allowed to stop movement by releasing the control: stopping is immediate. OP - OP - ST O Use of the Emergency stop push-button is only recommended if an immediate danger exists for the operator, the load and/or the integrity of the equipment or the machine. P - S TO - - S O T - WARNING ST P The emergency stop push-button is located in the cab next to any control position provided on machine or equipment.
9.2 Recoverying the basket in case of emergency In emergency conditions (e.g. Accident or indisposition of the operator in the basket), the basket can be recovered by operating from the machine. Then, the safety supervisor on the ground can: 1. Open the cab. 2. Turn on the machine. 3. Set the “Forks” operating mode to enable the cab controls. 4. Use the joystick to bring the man basket with the operator on the ground.
9.4 Basket recovery with manual system All vehicles equipped with basket or set up for to use it, are equipped with a manual pump to recover operators in case of emergency (vehicle malfunctioning). A The manoeuvres allowed with the emergency pump are: • retract boom extension • lower the boom 9.4.1 2 Recovery procedure for standard distributor B - ATTENTION Two qualify, expert operators authorised by the safety manager are required to perform the retraction manoeuvre.
9.4.2 Recovery procedure for proportional electro-hydraulic distributor * * The proportional distributor is an optional accessory installed on demand by the customer. D - ATTENTION Two qualify, expert operators authorised by the safety manager are required to perform the retraction manoeuvre. To retract the boom, carry out the procedure given below. 1. Switch on the vehicle’s engine 2. Recover the pump activation bar in the toolbox 3. Screw the levers “C” and “D” in the joystick (Fig. 4-K0201) 4.
9.5 Man basket recovery in case of a fault Proceed as described below to retract the boom manually. 1. Switch the vehicle’s engine off 2. The first operator must remove the rod from the tool box and install it on the emergency pump (Fig. 1-K0202, pos. 1) 3. The second operator must act on the levers of the distributor, which is on the left side of the vehicle (Fig. 2-K0202), with regards to the desired movement 4. Activate the emergency pump to implement the movements.
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9.6 Restoring the tunnel basket manoeuvres * * This function is available only for baskets designed for tunnels. During basket use, if the anti-collision limit switches bump into structures or objects, all basket functions and movements will be stopped. To restore the basket use you must press the manoeuvre reset button (Fig. 1-K0204) and keep it pressed while carrying out the movements, using the push-button panel (Fig. 1-K0204), necessary to move the basket away from the structure.
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10 MAINTENANCE AND CONTROL LOGS The Maintenance Log and Control Log are to be considered integral parts of the machine and equipment These logs must therefore accompany the machine and equipment throughout their service life up to the final disposal. 10.1 Types of logs 10.1.1 Control Log The Control Log contains the scheduled main inspections on the safety devices of the equipment, recommended by DIECI S.R.L.. These inspections guarantee that the safety devices work properly.
10.2.2 Completing the logs Different parts of each log (Fig. 1-L0000) are completed: 1. 2. Log data 1 Operations to be implemented REGISTRO REGI ISTRO DI CONTROLLO Scheda di ccontrollo ontrollo n° .......... Matricola macchina: 3. Device or component to which the operation refers to 4. Space that indicates the mandatory operation marked with an “o” and the possibility of taking note of special maintenance, which is not included in the log.
10.3 Control register: checks and due dates - NOTE At the end of the manual you will find a few pages where you can fill in these registers.
Controls Notes Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit level calibration (if present) o Checking the compliance of machine operating mode with the equipment installed o Checking the operation of the emergency push-buttons o Mandatory controls that must be made every 400 hours or every 3 months Hooking points, wear condition and
10.4 Maintenance Register: interventions and due dates - NOTE At the end of the manual you will find a few pages where you can fill in these registers.
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11 MAINTENANCE 11.1 Maintenance warnings This equipment has been designed and built to provide maximum performance, savings and facilitate its operation in various working conditions. Before delivery, the equipment was tested both by the Manufacturer and by the Dealer to ensure its maximum condition.
11.1.1 Always keep the work site clean and organised in order to guarantee safe operation of the vehicle. - Do not leave tools or other instruments laying around in a disorderly fashion at the work site. - Clean traces of grease, oil and other substances that could cause slipping. - Always deposit cloths soaked with grease and/or inflammable materials in a safe container to ensure safety at the work site. - Only use attachments that are appropriate for the job and ensure their proper use.
12 TECHNICAL SUPPORT SERVICE 12.1 Spare parts supply DIECI S.R.L. guarantees the supply of original spare parts or alternative parts for 10 years from the date of the last model produced in the range of interest. As well as this use and maintenance manual, a spare parts catalogue is also supplied with each Dieci vehicle or equipment, so that orders can be placed for the parts necessary for repairs. 12.
13 CLEANING Clean the equipment to remove dust residues periodically and every time necessary. - ATTENTION Always perform the operation after having isolated the equipment from all energy sources. - ELECTRIC COMPONENTS Do not use water or steam to wash the electric plant, sensors or connectors. - MECHANICAL COMPONENTS Do not clean moving parts or heated elements. Leave the components to cool down as a temperature excursion could damage them.
13.1 Cleaning the safety decals - ATTENTION To ensure correct interpretation, check that they are in the correct position and are always clean. - DANGER Clean them when they are covered in mud, cement or debris. - PROHIBITION Do not clean the signs on the vehicle using solvents or benzene; the decals could fade. Additional decals to those regarding attention and safety must always be treated in the same way.
14 LIFTING - ATTENTION Make sure that the lifting means has a capacity suitable for the weight of the equipment to be lifted. - ATTENTION Make sure that ropes, chains, straps and hooks are in good working order and with bearing capacities suitable for the weight of the equipment to be lifted. The weight of the equipment is given on the appropriate riveted metal plate. Check the clearance measurements for the maximum and minimum heights from the ground and the weight allowed.
15 TRANSPORT - ATTENTION Make sure that the means of transport has a capacity suitable for the weight of the equipment to be transported. When a vehicle and relative accessories are loaded or unloaded from a means of transport, the tilting hazard is always present. Prepare a lorry or appropriate trailer for transporting the vehicle and its relative accessories.
17 DISPOSAL OF WASTE - Waste materials must not be dispersed in the environment, but disposed of appropriately. Waste lubricants, batteries, cloths impregnated with grease, brake pads etc. must be consigned to specialised companies, authorised for disposal of pollutant waste. - Improper disposal of waste is a threat to the environment. The following are considered potentially dangerous waste: lubricants, fuel, refrigerant, filters and batteries. - Do not spread waste on the land, in drains or ground water.
18 DEMOLITION For the demolition of the vehicle or equipment, all components must be removed and separated into the different types of materials, which must then be destined to the respective collection centres.
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19 WIRING DIAGRAM 19.
156
19.
158
Reference of proportional push-button panel wiring diagram - 994_01: Overload pilot light Overload buzzer HL1 Anti-tilting OK SA Lifting selector SA1 Selector 0-1 (On-Off ) SA2 Start 1 selector SA3 Start 2 selector SB Extension selector SB1 Emergency button SB2 Horn SD Service selector SQ1 LH pin proximity switch SQ2 RH pin proximity switch C1 Overload board connector C2 Handler connector J1 2-direction handler P24 Boom head cable connector X1 Overload board X2 Movement spee
160
19.
162
Reference of Rexroth distributor push-button panel wiring diagram - BEF4326 : HL1 Anti-tilting pilot light OK SA Lifting SB Extension SC Rotation SD Services SA1 0-1 (On-Off ) SA2 Start 1 SA3 Start 2 SB1 Emergency button SB2 Horn J1 2-direction handler X1 Overload board X2 Movement speed board P24 Boom head 24-pole pin C1 4-pole overload board connector C2 7-pole handler Mark connector SQ1 LH pin proximity switch SQ2 RH pin proximity switch 163
164
Reference of radio control Support push-button panel wiring diagram - BEK7023: X1 Overload control board C1 4-poles ILME connector HL Operation pilot light OK MC1 Micro transmitter on SB Emergency button P24 Boom head 24-pole ILME pin SQ1 LH pin proximity switch SQ2 RH pin proximity switch 165
166
Reference of tunnel baskets wiring diagrams: HL1 Anti-tilting pilot light OK SA Lifting SB Extension SC Rotation SD Services SA1 0 - 1 (On - Off ) SA2 Start 1 SA3 Start 2 SB1 Emergency button SB2 Horn J1 2-direction handler X1 Overload board X2 Movement speed board P24 Boom head 24-pole pin C1 4-pole overload board connector C2 7-pole handler Mark connector SQ1 LH pin proximity switch SQ2 RH pin proximity switch S1 Rh front roof limit switch S2 Lh front roof limit swit
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169
170
20 HYDRAULIC DIAGRAM 20.
172 1 1 2 2 3 macchine edili ed agricole Fax (0039) 0522 / 869792 E-mail: mailbox@dieci.com PESO VERNICIATURA TRATTAMENTO LAVORAZIONE SCALA DATA PARTICOLARE MATERIALE CONTROLLATO DISEGNATO CODICE NUMERO DISEGNO GRUPPO Schema idraulico cestello estensibile s.r.l. tel. (0039) 0522 / 869611 Montecchio E.(R.E.
20.
174 1 1 2 2 3 macchine edili ed agricole E-mail: mailbox@dieci.com Fax (0039) 0522 / 869792 PESO VERNICIATURA TRATTAMENTO LAVORAZIONE SCALA DATA PARTICOLARE MATERIALE CONTROLLATO DISEGNATO CODICE NUMERO DISEGNO GRUPPO Schema idraulico cestello trilaterale s.r.l. tel. (0039) 0522 / 869611 Montecchio E.(R.E.
20.
176 6 3 Rotazione Cestello 2 2 1 4 1 2 2 macchine edili ed agricole E-mail: mailbox@dieci.com Fax (0039) 0522 / 869792 DATA SCALA PESO VERNICIATURA PARTICOLARE MATERIALE TRATTAMENTO LAVORAZIONE CONTROLLATO DISEGNATO CODICE NUMERO DISEGNO GRUPPO Sc. id. cestello trilaterale ed esten. s.r.l. tel. (0039) 0522 / 869611 Montecchio E.(R.E.
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21 LIST OF CAPACITY DIAGRAMS Hereunder are the various capacity diagrams with reference to the machines or equipment in this manual. The capacity diagrams vary according to the equipment and the machine on which it is installed. Refer to the “Capacity diagrams” Chapter for further information on how to read the data they contain. - ATTENTION The diagrams of the machine and equipment being used must always be present in the Diagram notebook found in the cab, used by the operator.
21.1 Apollo Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on wheels APOLLO 25.
A-2
21.2 Mini Agri Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on wheels MINI AGRI 25.
B-2
21.3 Dedalus Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on wheels Dedalus 26.6 182 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1314/39 Dedalus 28.7 187-7 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1340/39 Dedalus 28.9 187-9 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1399/39 Dedalus 30.
C-2
C-3
21.4 Agri Farmer Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on wheels Agri Farmer 26.6 182 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1405/39 Agri Farmer 28.7 187-7 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1406/39 Agri Farmer 28.9 187-9 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1407/39 Agri Farmer 30.
D-2
21.5 Samson Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers Samson 40.11 175-11 BUD6221 BUD6220/1 Front basket for base distributor AXB1327/7 Samson 40.11 175-11 BUD6222 BUD6220/1 Front basket for proportional distributor AXB1327/7 AXB1327/7 Samson 40.11 175-11 BUD6250 BUD6220/1 Front basket for proportional distributor with radio control Samson 40.
E-2
E-3
Equipment model Basic equipment code Description Diagram on outriggers Icarus 30.16 177-16 BUD6222 BUD6220/1 Front basket for proportional distributor AXB1337/7 Icarus 30.16 177-16 BUD6250 BUD6220/1 Front basket for proportional distributor with radio control AXB1337/7 Icarus 30.16 177-16 BUD6227 BUD6225/1 Extendible basket for proportional distributor AXB1337/7 Icarus 30.
New vehicle model Equipment model Basic equipment code Description Diagram on outriggers 177-13 BUD6253 BUD6235/1 Extendible three-sided basket for proportional distributor with radio control AXB1335/8 Icarus 35.13 177-13 BUD6238 BUD6235/1 Extendible three-sided basket for base distributor AXB1335/8 Icarus 38.14 177-14 BUD6221 BUD6220/1 Front basket for base distributor AXB1336/7 Icarus 38.14 177-14 BUD6222 BUD6220/1 Front basket for proportional distributor AXB1336/7 Icarus 38.
Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers Diagram on wide outriggers Icarus 40.14 177-14 BUD6231 BUD6230/1 Three-sided basket for base distributor AXB1357/8 AXB1357/10 Icarus 40.14 177-14 BUD6232 BUD6230/1 Three-sided basket for proportional distributor AXB1357/8 AXB1357/10 Icarus 40.14 177-14 BUD6251 BUD6230/1 Three-sided basket for proportional distributor with radio control AXB1357/8 AXB1357/10 Icarus 40.
New vehicle model Equipment model Basic equipment code Description Diagram on outriggers 179-17 BUD6227 BUD6225/1 Extendible basket for proportional distributor AXB1339/7 Icarus 40.17 179-17 BUD6252 BUD6225/1 Extendible front basket for proportional distributor with radio control AXB1339/7 Icarus 40.17 179-17 BUD6232 BUD6230/1 Three-sided basket for proportional distributor AXB1339/8 AXB1339/10 Icarus 40.
F-5
F-6
F-7
F-8
F-9
F-10
F-11
Equipment model Basic equipment code Description Diagram on outriggers Runner 30.11 175-11 BUD6221 BUD6220/1 Front basket for base distributor AXB1332/7 Runner 30.11 175-11 BUD6222 BUD6220/1 Front basket for proportional distributor AXB1332/7 Runner 30.11 175-11 BUD6250 BUD6220/1 Front basket for proportional distributor with radio control AXB1332/7 Runner 30.11 175-11 BUD6226 BUD6225/1 Extendible front basket for base distributor AXB1332/7 Runner 30.
New vehicle model Equipment model Basic equipment code Description Diagram on outriggers 175-13 BUD6222 BUD6220/1 Front basket for proportional distributor AXB1334/7 Runner 37.13 175-13 BUD6250 BUD6220/1 Front basket for proportional distributor with radio control AXB1334/7 Runner 37.13 175-13 BUD6226 BUD6225/1 Extendible front basket for base distributor AXB1334/7 Runner 37.13 175-13 BUD6227 BUD6225/1 Extendible basket for proportional distributor AXB1334/7 Runner 37.
G-3
G-4
G-5
G-6
21.8 Zeus Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers Zeus 33.11 185-11 BUD6245 BUD6245/1 Front basket AXB1324/7 Zeus 35.10 185-10 BUD6245 BUD6245/1 Front basket AXB1322/7 Zeus 37.8 - with outriggers 185-8 BUD6245 BUD6245/1 Front basket AXB1364/7 Zeus 38.
H-2
New vehicle model Equipment model Basic equipment code Description Diagram on outriggers Pegasus Vehicle 21.9 PEGASUS 38.16 400° 159-16 BUD6224 BUD6220/1 Front basket for proportional distributor AXB1487/7 PEGASUS 38.16 400° 159-16 BUD6229 BUD6225/1 Extendible front basket for proportional distributor AXB1487/7 PEGASUS 38.16 400° 159-16 BUD6234 BUD6230/1 Three-sided basket for proportional distributor AXB1487/8 PEGASUS 38.
Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers PEGASUS 40.17 153-17 BUD6251 BUD6230/1 Three-sided basket for proportional distributor with radio control AXB1393/8 PEGASUS 40.17 153-17 BUD6252 BUD6225/1 Extendible front basket for proportional distributor with radio control AXB1393/7 PEGASUS 40.17 153-17 BUD6253 BUD6235/1 Extendible three-sided basket for proportional distributor with radio control AXB1393/8 PEGASUS 40.
Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers PEGASUS 40.18 400° 159-18 BUD6398 BUD6237/1 Extendible three-sided basket for proportional distributor with radio control AXB1508/14 PEGASUS 40.25 156-25 BUD6224 BUD6220/1 Front basket for proportional distributor AXB1397/7 PEGASUS 40.25 156-25 BUD6229 BUD6225/1 Extendible front basket for proportional distributor AXB1397/7 PEGASUS 40.
Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers PEGASUS 45.19 154-19 BUD6241 BUD6235/1 Extendible three-sided basket for proportional distributor AXB1394/8 PEGASUS 45.19 154-19 BUD6250 BUD6220/1 Front basket for proportional distributor with radio control AXB1394/7 PEGASUS 45.19 154-19 BUD6251 BUD6230/1 Three-sided basket for proportional distributor with radio control AXB1394/8 PEGASUS 45.
Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers PEGASUS 45.21 155-21 BUD6253 BUD6235/1 Extendible three-sided basket for proportional distributor with radio control AXB1395/8 PEGASUS 45.21 155-21 BUD6375 BUD6365/1 Three-sided basket for a tunnel AXB1395/114 PEGASUS 45.21 155-21 BUD6380 BUD6365/1 Three-sided basket for a tunnel for proportional distributor AXB1395/114 PEGASUS 45.
Vehicle New vehicle model Equipment model Basic equipment code Description Diagram on outriggers PEGASUS 50.21 155-21 BUD6382 BUD6366/1 Three-sided basket for a tunnel for proportional distributor AXB1396/115 PEGASUS 50.21 155-21 BUD6395 BUD6296/1 Extendible three-sided basket for proportional distributor AXB1396/36 PEGASUS 50.21 155-21 BUD6396 BUD6296/1 Extendible three-sided basket for proportional distributor AXB1396/36 PEGASUS 50.
L-7
L-8 Max.
L-9
L-10
L-11
L-12
L-13
L-14
240 / 420 215 120 120 25 24,8 70° 22 64,5° 21 20 61° 19 57° 18 H G F E D C B A 17 52,5° 16 15 47,5° 14 13 41° 12 11 10 9 kg = 300 kg P O N M L I 67,5° + 23 Max. 24 AXB1397/8 PEGASUS 40.
L-16
L-17
L-18
L-19
L-20
L-21
240 / 420 215 120 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 23,2 M 62° kg = 300 kg L I 57° H 52° G F + E 44° D Max. C B A 33° 70° 60° 50° 40° 30° 3 2 1 0 -1 m 120 AXB1396/8 PEGASUS 50.
L-23
L-24
New vehicle model Equipment model Basic equipment code Description Diagram on wheels Agri Plus Vehicle 21.10 Agri Plus 40.7 PS 190 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1475/39 Agri Plus 40.7 H PS 190 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1476/39 Agri Plus 38.9 PS 190 BUD6342 BUD6340/1 Front basket for the base distributor with radio control AXB1479/39 Agri Plus 38.
M-2
22 EQUIPMENT CONTROL REGISTER Below are given some sheets for compiling the equipment control register. Refer to the “Control and maintenance registers” chapter for further information on the modes for compiling the Control Register.
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
CONTROL REGISTER Control sheet no Control date .......... Machine serial number: .......... Equipment code .......... .......... Name of control engineer .......... Name of control company Controls ..........
Controls Notes Mandatory controls that must be made every 250 hours or every 2 months Control of the machine / equipment for the presence and state of preservation safety Decals o Control of the machine \ equipment for the presence and state of preservation of Bearing capacity diagrams o Control of the machine \ equipment for the presence and state of preservation of Use and maintenance manual o Control of the machine \ equipment for the presence and state of preservation of Nameplates o Spirit le
24
23 EQUIPMENT MAINTENANCE REGISTER Below are given some sheets for compiling the Equipment Maintenance control register. Refer to the “Control and maintenance registers” chapter for further information on the modes for compiling the Maintenance Register.
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
MAINTENANCE REGISTER Maintenance sheet no .......... Equipment code: .......... Maintenance date .......... Name of service engineer .......... Name of service company Maintenance ..........
46
Cleaning .................................................................................. 148 INDEX Cleaning the safety decals ................................................149 Closed-centre distributor: Discharge the pressure via the joysticks: .......................................................................... 109 A Closed-centre distributor: Discharge the pressure via the trailer Down button: ................................................... 109 Access ...................................
Enabling the controls ............................................................81 H Enabling the controls ............................................................85 Haemorrhage ...........................................................................16 Enabling the controls ............................................................88 Handling the basket ..............................................................82 Engine acceleration and acoustic signals ......................
Preparation for accidents ....................................................15 M Preservation ............................................................................... 1 Main components ..................................................................46 Preventing fires and accidents ..........................................17 MAINTENANCE ......................................................................145 Protection against falling objects.....................................
Removing equipment .........................................................113 T Residual risks ............................................................................19 Tasks of the first-aider ...........................................................15 Restoring the tunnel basket manoeuvres * ................137 Technical specifications .......................................................52 Risks of battery explosion ...................................................
W Warnings ................................................................................. 103 Warnings .................................................................................. 111 Warnings on the logs ..........................................................139 Warranty ...................................................................................... 7 Warranty: activation ................................................................ 8 Warranty: claim ..................................
52
24 NOTES 53
54
55
56
CESTELLI PORTAPERSONE MANUEL D’UTILISATION ET D’ENTRETIEN AXH1111/FR Servizio Assistenza Tecnica Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax S.A.T. +39 0522 869744 www.dieci.com - e-mail: service@dieci.com FRENCH DIECI S.r.l. Via E. Majorana, 2-4 42027 Montecchio Emilia (RE) ITALY Tel. +39 0522 869611 Fax +39 0522 869791 www.dieci.com - e-mail: info@dieci.