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ADDvantage-32 PLUS

AC TO DC POWER CONVERTER

(For Use With Software Part Number 696xxx)

Cleveland, Ohio

Summary of content (466 pages)

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ADDvantage-32 PLUS AC TO DC POWER CONVERTER (For Use With Software Part Number 696xxx) © 2011 Avtron Industrial Automation, Inc.
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PROPRIETARY NOTE This document contains information PROPRIETARY to Avtron Industrial Automation, Inc.
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ADDvantage-32 PLUS AC TO DC POWER CONVERTER TABLE OF CONTENTS Section Page SAFETY SUMMARY ii I INTRODUCTION AND GENERAL INFORMATION 1-1 II KEYBOARD AND PARAMETER FUNCTIONS 2-1 III CORE SOFTWARE OPERATION 3-1 IV CONTROL BLOCK DESCRIPTION 4-1 V SIGNAL ANALYZER 5-1 VI PREPARATION FOR USE 6-1 VII MAINTENANCE AND TROUBLESHOOTING 7-1 VIII IEEE 802.
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ADDvantage-32 PLUS ● AC to DC Power Converter Safety Summary SAFETY SUMMARY ****************************************************** WARNING HAZARDOUS VOLTAGES ARE USED IN THE OPERATION OF THIS EQUIPMENT AND MAY CAUSE SEVERE PERSONAL INJURY OR THE LOSS OF LIFE IF PROPER PRECAUTIONS ARE NOT TAKEN. THE FOLLOWING PRECAUTIONS SHOULD BE TAKEN TO REDUCE THE RISK OF INJURY OR DEATH.
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ADDvantage-32 PLUS ● AC to DC Power Converter Safety Summary ****************************************************** WARNING DO NOT OPERATE RADIO TRANSMITTERS or CELL PHONES IN THE VICINITY OF THE ADD-32 PLUS. The ADD-32 PLUS is an electronic device. Although it is designed to operate reliably in typical industrial environments, the ADD-32 PLUS can be affected by radio and/or cell phone transmitters.
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ADDvantage-32 PLUS ● AC to DC Power Converter Safety Summary ****************************************************** WARNING System Safety Considerations ADD-32 PLUS DOK Fault Contact The ADD-32 PLUS is a sophisticated microprocessor device incorporating many self-diagnostic tests. The function of its DOK (Drive OK) fault contact is to detect a variety of faults in the ADD32 PLUS, but it cannot assure fault-free operation. BE AWARE THAT NOT ALL ADD-32 PLUS FAULTS CAN BE SELF DIAGNOSED AND/OR ALARMED.
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ADDvantage-32 PLUS ● AC to DC Power Converter Safety Summary 4. When performing hands-on inspections and maintenance, be sure the incoming AC feed is turned off and locked out. The ADD-32 PLUS and motor may have hazardous voltages present even if the AC feed is turned off. **NOTE** THE ARMATURE CONTACTOR DOES NOT REMOVE HAZARDOUS VOLTAGES WHEN OPENED. 5. When necessary to take measurements with the power turned on, do not touch any electrical connection points.
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ADDvantage-32 PLUS AC TO DC POWER CONVERTER (Includes AFM - Advanced Firing Module) SECTION I INTRODUCTION AND GENERAL INFORMATION 1.1 DESCRIPTION The ADDvantage-32 PLUS™ Digital AC to DC Power Converter (ADD-32 PLUS) provides variable coordinated control, process communication, and on-line status information. It provides digital control to DC motors with armature voltages up to 500 VDC and permanent magnet or shunt wound fields up to 300 VDC.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2 ● Tach loss and overspeed protection, configurable with automatic switchover to a redundant digital tach or armature voltage feedback.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 10 through 510 (Figure 1-1) and 550 ADC (Figure 1-2) Power Converters ADDvantage-32 PLUS's rated for 10 through 510 and 550 ADC are packaged as a single unit. “Brick style” or rectangular SCR's are mounted in the power base and allow for convenient packaging. Figure 1-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 540, 850, 1550, and 3000 ADC Power Converters Units rated at 540, 850, 1550, and 3000 ADC consist of two modules. The microprocessor and bridge interface boards are mounted inside the Controller and Field Supply Assembly to allow for easier installation. “Hockey Puck” style or circular SCR's are mounted to individual heat sinks which are housed in the Armature Bridge Assembly. Figure 1-3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-4.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information The following components are contained in most of the hardware configurations. Hardware specific to a type will be indicated in the description. For example, power converters rated at 10 through 510 ADC and 550 amps have the SCR snubbers located on one board. Snubbers on units rated at 540, 850, 1550, and 3000 ADC are mounted directly on the SCR assembly. Advanced Firing Modules do not include snubbers. 1.2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.2 REMOTABLE KEYPAD The ADD-32 PLUS provides a remoteable keypad that has the following: 1.2.3 • 4 line x 20 character backlit LCD display. The top two lines of the display are dedicated to messaging related to keypad use and is equivalent to the two line display of the ADD-32. The lower two lines are dedicated to the display of fixed drive operating data.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.4 BRIDGE INTERFACE BOARD The BRIDGE INTERFACE BOARD (Figure 1-6) is an interface between the microprocessor board and the high power thyristor circuits.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 10 THROUGH 510 AND 550 ADC CONVERTERS AFMs; 540, 850, 1550, AND 3000 ADC CONVERTERS Figure 1-6.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.5 SNUBBER PC BOARD (10 through 510 and 550 ADC Power Converters only) The SNUBBER BOARD (Figure 1-7) contains resistor/capacitor circuits for protection of the SCR's. They are placed on a board instead of across the SCR's so they are not misapplied when replacing an SCR. In units rated 540, 850, 1550, and 3000 ADC, the snubbers are mounted directly to the thyristor module assembly. Figure 1-7.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.6 DRIVE BASE ASSEMBLY (POWER CONVERTERS ONLY, 10 THROUGH 510 and 550 ADC) The DRIVE BASE ASSEMBLY (Figure 1-8) on power converters rated 10 through 510 and 550 ADC contains all of the high voltage components. Heat generated by the SCR's is dissipated by the heat sinks included in the base assembly. The drive base assembly for 510 ADC and below is shown in Figure 1-8, and for 550 ADC in Figure 1-9.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-8.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-9.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information DC Contactor A DC contactor is used to positively remove current from the motor armature. A dynamic braking (DB) pole may be provided as an option on all drives. Power converters may be purchased with or without contactors and with or without DB pole. The 510 ADC and above units have externally mounted contactors, while the 10-360 ADC versions are available with contactors mounted within the drive base assembly.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.7 FIELD CONTROLLER BASE ASSEMBLY (AFMs and 540, 850, 1550, and 3000 ADC Power Converters) The FIELD CONTROLLER BASE ASSEMBLY is used on power converters rated 540, 850, 1550, and 3000 ADC as well as all AFMs. It contains the field supply components and the control electronics that operate the entire motor drive. (See Figure 1-10.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-10.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.8 ARMATURE BRIDGE ASSEMBLY (540, 850, 1550, and 3000 ADC power converters only) The ARMATURE BRIDGE ASSEMBLY contains the high voltage armature control components as shown in Figure 1-11 and Figure 1-12. The chassis supports the thyristor module assemblies, bus bars, fuses, and current transformers. Blowers on the top of the unit generate airflow across the heatsinks for heat dissipation.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-12.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information (1550 Amp and 3000 Amp Power Converters Only) 1-20
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.2.9 THYRISTOR MODULE ASSEMBLY (540 ADC, 850 ADC, 1550 ADC, and 3000 ADC Power Converters) The THYRISTOR MODULE ASSEMBLY contains the SCR(s), firing/ snubber board, air baffle, and bus bars. (Refer to Figures 1-13 and 1-14.) The 540 amp and 850 amp THYRISTOR MODULE ASSEMBLY contains one SCR for non-regenerative type bridges or two SCR's for regenerative type bridges. Figure 1-13.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-14.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1-23
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.3 SOFTWARE FEATURES The setup of an ADDvantage-32 PLUS is done through calibrating and configuring the various parameters. No programming is necessary. The calibration parameters are constant numbers that the user enters into the drive. An example would be the maximum line speed or an analog input scaling factor. The configuration parameters direct where an input comes from.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information Figure 1-15.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.4 IDENTIFICATION OF PART NUMBERS The part numbering of the ADDvantage-32 PLUS consists of two separate numbers. The hardware part number is located on nameplates found on both the inside and outside of the unit and reflects the hardware configuration of the ADDvantage-32 PLUS. The software part number, as well as the version number, identifies the application software used with the ADDvantage-32 PLUS hardware.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.4.1 HARDWARE PART NUMBER BREAKDOWN MODEL TYPE defines the type of armature voltage to be controlled (always DC). SYSTEM I.D.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information QUADRANTS/AFM FIELD Power Converters SELECTION DESCRIPTION 2 Non-Regenerative Armature Bridge*. 240 or 500 VDC, selectable. 4 Regenerative Armature Bridge.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information OPTION 2 On AFM systems, this block identifies a customer-specific application.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information 1.5 SPECIFICATIONS Please note that some of the following specifications are not pertinent to all models. TABLE 1-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIPTION FAX-32 Board SPECIFICATION* (8) digital inputs, (2) identical frequency outputs, 200 - 20,200 Hz frequency range, Duty cycle of 50% +1%, 50 mA Imax, Vout of 5V differential, +.017 commanded accuracy, +.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIPTION Diagnostics RS485 Serial Link Pulse Generator Inputs: 2-Phase Buffered Pulse Generator Outputs: 2-Phase Auxiliary Power Supplies SPECIFICATION* 40 fault messages w/corrective action 11 front panel LED annunciators 16 event fault memory Signal Analyzer Sampling Rate 360 Samples/Second Max., 27.8 Seconds/Sample Min. Recording Duration 61.7 hours Max., 22.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIPTION Chassis Ambient Temperature - Enclosed (See outline drawing for minimum enclosure size.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. DESCRIPTION SPECIFICATION* Power factor is highly dependent on operating speed. The curve in Figure 1-18 approximates power factor. POWER FACTOR (LAGGING) Worst Case Power Loss (Continued) .9 .8 .7 .6 .5 .4 .3 .2 .1 25 50 75 100% SPEED PWRFACTLAN Figure 1-18. Power Factor vs. Speed * Additional Specifications are located in the supplemental drawing package.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. Bridge Interface Board DRIVE PART NUMBER DC0010-0510 and 0550 OUTPUT TO ARMATURE CIRCUIT Outputs up to 12 SCR firing signals, 6 forward and 6 reverse. Contains pulse shaping circuitry. DC0540, 0850-3000 Outputs up to 12 SCR firing signals, 6 forward and 6 reverse. Pulse shaping circuitry provided on armature bridge assembly.
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ADDvantage-32 PLUS ● AC to DC Power Converter Introduction and General Information TABLE 1-1. ADDvantage-32 PLUS SPECIFICATIONS--Cont. Bridge Interface Board (Cont.) DRIVE PART NUMBER ARMATURE VOLTAGE FEEDBACK DC0010-0510 and 0550 DC0540, 0850-3000 0 to 670 VAC ±10 VDC Scaled by Avtronsupplied Voltage Isolation Board provided on armature bridge assembly. MISC. DC0001 and DC0002 AFMs ±10 VDC Requires customersupplied external scaling circuit.
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ADDvantage-32 PLUS ● AC to DC Power Converter
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ADDvantage-32 PLUS ● AC to DC Power Converter SECTION II KEYBOARD AND PARAMETER FUNCTIONS ****************************************************** WARNING DO NOT OPERATE RADIO TRANSMITTERS or CELL PHONES IN THE VICINITY OF THE ADD-32 PLUS. The ADD-32 PLUS is an electronic device. Although it is designed to operate reliably in typical industrial environments, the ADD-32 PLUS can be affected by radio and/or cell phone transmitters.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.1 KEY FUNCTIONS Information generated by the ADDvantage-32 PLUS can be accessed using the remotable alphanumeric keypad and LCD display located on the front of the chassis (Figure 2-1). The LCD display provides four rows of 20 alphanumeric characters. Editing of displayed information is accomplished using the six keys located below the LCD display. Figure 2-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.1.1 KEYPAD BUTTONS Six keys provide instructions to the ADD-32 PLUS. By pressing one of the keys, the information is shown in the LCD display. Keystroke functions are as follows: The down arrow key moves down through the loop of options in the menus, submenus, and parameters. The up arrow key moves up through the loop of options in the menus, submenus, and parameters. The right arrow key moves from menus to submenus to parameters.
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ADDvantage-32 PLUS ● AC to DC Power Converter OPERATE ------> Figure 2-2. Lines 1 and 2 showing a MENU LEVEL display. X001 MOTOR Iarm V 10.00000 % DRV Figure 2-3. Lines 1 and 2 of the LCD display showing a drive calibration parameter. Lines 3 and 4: The lower two lines of the LCD display are dedicated to the display of drive operating data. The operating data can be analog data, digital data, or fault data. Each of the lines is configurable independently (Figure 2-4). FIL SPEED FIL ARM CUR 0.0 123.
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ADDvantage-32 PLUS ● AC to DC Power Converter the second line of the LCD display, as shown in Figure 2-2. A submenu may be exited by pressing the LEFT key. When the LEFT key is pressed, the LCD display will then return to the menu option that was displayed prior to entry into the submenu. The ultimate purpose of the ADDvantage-32 PLUS keypad and LCD display is to provide the user with access to the calibration, configuration and operating data contained within the drive.
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ADDvantage-32 PLUS ● AC to DC Power Converter Pressing the RIGHT key will enter the ANALYZER submenu and show this display: Analyzer 1 Setup ------> Pressing the RIGHT key again will enter the ANALYZER 1 SETUP submenu and the display will be as follows: Z000 RESET 1 ------> Pressing the UP key will move to the ANALYZER 1 TRIGGER LEVEL display as shown: Z001 TRIG LEVEL1 V 0.0 Pressing the RIGHT key at this point will initiate the EDIT mode of ANALYZER 1 TRIGGER LEVEL.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.3 PARAMETER DEFINITION AND GROUPINGS The ADDvantage-32 PLUS drive contains four distinct types of parameters, two that define how the drive functions and two that provide user access to all the drive real-time operating data. The parameters are described as follows: 2.3.1 1. Calibration Parameters are numeric data such as limits, setpoints, or ramp rates.
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ADDvantage-32 PLUS ● AC to DC Power Converter Parameters are defined by a four-digit code followed by a name or abbreviated description. The letter used as the first digit represents the particular group to which a parameter belongs. A typical parameter is shown as follows: P000:JOG REF Refer to Appendix C for specific parameter numbers and descriptions. Table 2-1 lists the nine parameter groups that are defined for the ADDvantage-32 PLUS drive along with a brief description of the group.
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ADDvantage-32 PLUS ● AC to DC Power Converter TABLE 2-1. PARAMETER ORGANIZATION PARAMETER GROUP PARAMETER TYPE DESCRIPTION X*** Calibration X*** parameters calibrate the core software. Core parameters perform tasks specific to the ADDvantage-32 PLUS hardware being used. Y*** Configuration Y*** parameters configure the core software. These parameters set up the functionality of the ADDvantage-32 PLUS hardware. C*** Calibration C*** parameters calibrate the application block software being used.
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ADDvantage-32 PLUS ● AC to DC Power Converter The drive core software is responsible for the basic functions of the drive, including protective functions, control of the SCR firing, reading analog and digital inputs, generating analog and digital outputs, measuring the tach feedback and communications. In addition, the drive core software controls the signal analyzer and maintains the drive table data. Below it can be seen that the X*** and Y*** parameters are associated with the core software.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-6. The first line of the four lines shown in the LCD display shows the parameter group, the parameter number, and the parameter label. 4. Bottom Left Character - Determines what type of value is displayed. The only value which can be edited is “V” which represents current value. 5. Value - Represents the value of a particular parameter to nine significant digits. 6. Units - Represents the value's units of measure.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-7. The second line of the four lines shown in the LCD display shows the data type, parameter value, and parameter units. 2.5 EDITING A NUMERIC PARAMETER After having used the menus and submenus to arrive at a parameter to be edited, pressing the RIGHT key will enter the edit mode for the parameter as shown in Figure 2-8. NOTE If access to the parameter is locked out, the message “ACCESS DENIED” will be displayed.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-8. The LCD display at the start of the edit mode. The display has the underline visible on the second line, immediately under the “V”. The “V” indicates that the actual value of C025: MAX SPEED is currently being displayed. The user may press the UP or DOWN keys to scroll through three other attributes of the parameter, one of which is the MAXIMUM VALUE that the parameter may have as indicated by the “V” being replaced by “H”. See Figure 2-9.
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ADDvantage-32 PLUS ● AC to DC Power Converter Pressing the UP or DOWN keys again will scroll through to the MINIMUM VALUE that the parameter may have as indicated by an “L” (for low limit) replacing the “H”. Continue pressing the UP or DOWN to scroll through to a “D”, which indicates the default value of the parameter. The default value is the original value before any edits to the parameter were made.
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ADDvantage-32 PLUS ● AC to DC Power Converter The format for the configuration data is as follows: 1. Parameter Group - Represents the type of data to be edited. (See Table 21.) 2. Configuration Number - Each configuration parameter has a unique number. (See Appendix A.) 3. Configuration Label - Each configuration parameter has a unique label. (See Appendix B.) Figure 2-10.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-11. The second line of the four line LCD display shows the configuration choice parameter group and number and the parameter label for that choice. 2.7 EDITING A CONFIGURATION PARAMETER After having used the menus and submenus to arrive at a configuration parameter to be edited, pressing the RIGHT key will enter the edit mode for the parameter as shown in Figure 2-11.
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ADDvantage-32 PLUS ● AC to DC Power Converter ****************************************************** CAUTION ALL “P” PARAMETER AND CERTAIN “Y” PARAMETER CHANGES WILL NOT BE IMPLEMENTED UNTIL POWER IS CYCLED OR THE DRIVE IS RESET. ****************************************************** Pressing the LEFT key will abort the edit and discard any change made to the configuration parameter. 2.
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ADDvantage-32 PLUS ● AC to DC Power Converter OPERATE ‐‐‐‐‐‐‐> Left/Right DRIVE OPERATING DATA SUBMENU ALL Axxx parameters, ALL Dxxx parameters Left/Right USB FUNCTIONS SUBMENU ALL USB load and store functions Up/Down USB ‐‐‐‐‐‐‐> Up/Down Edit Units ‐‐‐‐‐‐‐> Spare Cal ‐‐‐‐‐‐‐> Up/Down Up/Down Fault Fifo ‐‐‐‐‐‐‐> Up/Down Calibration 2 ‐‐‐‐‐‐‐> Up/Down Up/Down Tables ‐‐‐‐‐‐‐> Calibration 1 ‐‐‐‐‐‐‐> Up/Down Up/Down Spare Bit Cfg ‐‐‐‐‐‐‐> Up/Down Drive Configure ‐‐‐‐‐‐‐> Up/Down Bit Config ‐
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.8.2 OPERATE SUBMENU The OPERATE submenu is shown in Figure 2-13. The figure shows a subsection of the TOP LEVEL menu on the left side. By pressing the RIGHT key, the OPERATE submenu is accessed. This submenu provides access to all the real time operating data of the drive, specifically all the A*** and D*** parameters. The submenu subdivides the A** into two groups.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.8.2 ACCESS CODE SUBMENU The ACCESS CODE submenu is shown in Figure 2-14. The figure shows a subsection of the TOP LEVEL menu on the left side. By pressing the RIGHT key, the user enters the ACCESS CODE submenu. The ACCESS CODE submenu provides access to various special functions and features of the drive, including security, tuning and drive reset functions. Entry into the ACCESS CODE submenu may be protected with an optional access code.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-14. This ADD-32 PLUS keypad syntax shows the ACCESS CODE submenu.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.8.2 DIAGNOSTICS SUBMENU The DIAGNOSTICS submenu is shown in Figure 2-15. The figure shows a subsection of the TOP LEVEL menu on the left side, and access into the DIAGNOSTICS submenu by pressing the RIGHT key.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-15. This ADD-32 PLUS keypad syntax shows the DIAGNOSTICS submenu.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.8.3 ANALYZER SUBMENUS The ANALYZER submenus are shown in Figures 2-16 and 2-17. Figure 2-16 shows a subsection of the TOP LEVEL menu on the left side and the first level of the ANALYZER submenu, which is accessed by pressing the RIGHT key. The ANALYZER submenu accesses all configuration and calibration data associated with the eight channel signal analyzer. Refer to Section 5 for more information on the signal analyzer.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-16. This ADD-32 PLUS keypad syntax shows the ANALYZER submenu that is associated with the eight channel signal analyzer.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-17. This ADD-32 PLUS keypad syntax shows the ANALYZER submenu that presents status/data displays. It provides information associated with the eight channel signal analyzer. 2.8.4 DRIVE AND CONTROL BLOCK PARAMETERS SUBMENUS The ADDvantage-32 PLUS provides access to the calibration and configuration parameters directly from the TOP LEVEL menu as shown in Figure 2-18.
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ADDvantage-32 PLUS ● AC to DC Power Converter Tables ‐‐‐‐‐‐‐> Up/Down Spare Bit Cfg ‐‐‐‐‐‐‐> Left/Right View and Edit a subset of Drive Application Configuration parameters: Pnnn through Pmmm. These Application Configuration parameters are associated with digital input selections to the SPARE BLOCKS contained in the application.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.8.5 TABLES SUBMENU The TABLES submenu is shown in Figure 2-19. The figure shows a subsection of the TOP LEVEL menu on the left side and by pressing the RIGHT key, the TABLES submenu is accessed.
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ADDvantage-32 PLUS ● AC to DC Power Converter Each of the tables consists of sixteen (16) data points, and each of the sixteen (16) data points consist of an “X” data point and a “Y” data point. Figure 2-20 shows a graphical representation of the sixteen data points in a table, with the “X” data point representing the x-axis value, and the “Y” data points representing the y-axis value.
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ADDvantage-32 PLUS ● AC to DC Power Converter RIGHT key is pressed from the VIEW FAULT FIFO option, the display will initially show FAULT EVENT #1. The first event is the fault that has most recently occurred. The second event (FAULT EVENT #2) is the next most recent fault to have occurred. Use of the UP and DOWN keys will allow the user to examine all of the events logged in the FAULT FIFO.
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ADDvantage-32 PLUS ● AC to DC Power Converter 2.8.7 EDIT UNITS SUBMENU The EDIT UNITS submenu is shown in Figure 2-22. The figure shows a subsection of the TOP LEVEL menu on the left side and by pressing the RIGHT key, the EDIT UNITS submenu is accessed. Figure 2-22. This ADD-32 PLUS keypad syntax shows the EDIT UNITS submenu. The ADDvantage-32 PLUS allows the user to specify the units of measure associated with the real time analog data (A***) and the block calibration data (C***).
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-23. The LCD display shows the units field in a calibration parameter.
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ADDvantage-32 PLUS ● AC to DC Power Converter When viewing a parameter from the EDIT UNITS submenu, the user can press the RIGHT key to initiate the editing of the units field. The cursor will appear under the leftmost character of the units field. Note that the character could be a blank space. Figure 2-24 shows the LCD display after the RIGHT key has been pressed to begin an edit. Figure 2-24. The LCD display of a calibration parameter shows the units field in edit mode.
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ADDvantage-32 PLUS ● AC to DC Power Converter Figure 2-25. This ADD-32 PLUS keypad syntax shows the USB submenu.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation SECTION III CORE SOFTWARE OPERATION The core software performs the following fundamental functions of the ADDvantage-32 PLUS hardware and software: 1. 2. 3. 4. 5. 6.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation After an ESTOP condition has occurred, the ESTOP and ESTOP RESET inputs must be applied to reset the ESTOP circuit. The EMERG STOP LED will illuminate when the ESTOP circuit is restored. 3.1.2 Emergency Stop Reset (ESTOP RESET) A normally open pushbutton should be used for the ESTOP RESET. If the ESTOP input is present, then pressing the pushbutton resets the circuit. A reset must also be performed if a drive fault has occurred. 3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation data table. If the FAX-32 board is not used, the values for the additional eight parameters are always indeterminate. 3.4 CONFIGURABLE DIGITAL OUTPUTS Y*** Parameters Y***:USER LED PT Y***:DIG OUT 1 Y***:DIG OUT 2 Y***:DIG OUT 3 Y***:DIG OUT 4 The digital outputs are Form C contact outputs located on the microprocessor board. Each output is configurable to a value in the digital data table.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation D***:NOT USER 6 Y*** Parameters D*** Parameters D***:IARM MIN PT D***:IA MIN DELY D***:SCR ENABLE D***:IA SEAL D***:REV_LOCKOUT D***:ONE BIT D***:ZERO BIT 3.6 DRIVE SEQUENCE RUNG DESCRIPTIONS Figure 3-1 (on the following 15 pages) is a ladder logic diagram of the internal interlocks for the core software. These rungs determine when specific features are enabled and disabled.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 2 RUNG 3 RUNG 4 The drive OK output drops out when the D:FAULT bit goes high. Ready for a run, jog or thread. This bit picks up the drive motor contactor and enables the run reference to the speed loop. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 5 This bit picks up the drive motor contactor and enables the jog reference to the speed loop. RUNG 6 This bit picks up the drive motor contactor and enables the thread reference to the speed loop. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 8 D:RUNX picked up on a run, jog, or thread command is requested. It stays in until the D:SPD MIN PT goes high or there is a fault or ESTOP. If you want the contactor to open immediately after run removal, configure D:SPD MIN PT to D:ONE BIT or else set it equal to D:AT ZERO SPD. RUNG 9 Delay to hold in the motor contactor and SCR enable while armature current magnitude is greater than a small minimum value.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 11 This is a time delay of 60 seconds after the motor contactor is commanded open. (Used for the field economy bit.) RUNG 12 Commands the motor contactor to close and enables the gate power to the SCR's. This can be done automatically when RUNX is applied or by an external motor contactor close command configured to Y:MC CLOSE.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 13 This delays D:ARM ENABLE until the motor contactor has a chance to pick up. The delay is based on drive size from 150 ms on a 10 amp drive to 500 ms on a 510 and 550 amp drive and 750 ms on AFM’s. The parameter X***:MC DLY ADJT can adjust the delay, more or less by entering a positive or negative number respectively. X*** can be entered in “ticks,” based on line frequency (2.777 ms on 60 Hz).
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Figure 3-1. ADDvantage-32 PLUS Logic Diagram (sheet 6 of 14) RUNG 16 RUNG 17 RUNG 18 Delay to check if the gate power has been removed two seconds after the contactor is commanded open. Gate error fault if the state of the sense signal is wrong for ten SCR firings. If the contactor is opened for two seconds, the gate power should be off. If D:ARM ENABLE is high, the gate power should be present already.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 19 RUNG 20 The motor field can be enabled, disabled, or switched on or off by a digital bit. If the field is commanded, then it stays picked up until D:ARM ENABLE drops out. Field loss is enabled whenever D:FLD ENABLE is high or if Y:FIELD CNTL is set to digital bit.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 21 Lights the amber forward bridge LED. RUNG 22 Lights the amber reverse bridge LED. RUNG 23 Lights the green running LED. RUNG 24 Lights the amber user defined LED. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 25 RUNG 26 RUNG 27 Lights the red field loss LED and seals it in until the faults are cleared. Lights the red instantaneous overcurrent LED and seals it in until the faults are cleared. Lights the red drive fault LED. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 28 Lights the green Drive OK LED. RUNG 29 Lights the green ESTOP OK LED. RUNG 30 Lights the amber current limit LED. To properly light the LED, the Y parameters must be set to the in-limit conditions of the speed loop PI regulator. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 31 RUNG 32 The fault FIFO can be cleared from the keyboard or from a digital bit configured to Y:F-FIFO CLR. A drive fault can be cleared by the keyboard, digital bit configured to Y:CLR FLT INP or on the next run, jog, or thread command if Y:F-CLR ON M is enabled. Faults will also be cleared on a repower of the drive. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 33 D:NOT USER 1 is the inverse of the digital input D:USER 1. RUNG 34 D:NOT USER 2 is the inverse of the digital input D:USER 2. RUNG 35 D:NOT USER 3 is the inverse of the digital input D:USER 3. RUNG 36 D:NOT USER 4 is the inverse of the digital input D:USER 4. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation RUNG 37 RUNG 38 D:NOT USER 5 is the inverse of the digital input D:USER 5. D:NOT USER 6 is the inverse of the digital input D:USER 6. RUNG 39 D:ONE BIT is always high. Applications blocks can use this to always enable a function. RUNG 40 D:ZERO BIT is always low. Application blocks can use this to always disable a function. Figure 3-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 3.7 RUN, THREAD, AND JOG INPUTS Y*** Parameters Y***:RUN INPUT Y***:JOG INPUT Y***:THRD INPUT These three parameters enable the control loops of the ADDvantage-32 PLUS. Each parameter can be configured to a value in the digital data table which enables its particular function. These three parameters are interlocked. Therefore, only one can be enabled at a time.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation X*** Parameters A*** Parameters X***:INPUT #4 TC X***:INPUT #5 CAL X***:INPUT #5 ZERO X***:INPUT #5 TC X***:INPT #6 CAL X***:INPT #6 ZERO X***:INPT #6 TC There are six -10 to +10 VDC analog inputs located on the ADDvantage-32 PLUS microprocessor board. Each input is scanned, calibrated, and written into the analog data table to be used by the application software every SCR firing.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 3.9 ANALOG OUTPUT FUNCTIONS X*** Parameters Y*** Parameters X***:OUTPT 1 CAL X***:OUTPT 1 ZER X***:OUTPT 2 CAL X***:OUTPT 2 ZER X***:OUTPT 3 CAL X***:OUTPT 3 ZER X***:OUTPT 4 CAL X***:OUTPT 4 ZER Y***:ANLG OUT 1 Y***:ANLG OUT 2 Y***:ANLG OUT 3 Y***:ANLG OUT 4 Analog outputs read information from the analog data table, scale it, and produce a -10 VDC to +10 VDC output signal.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 3.10 FREQUENCY INPUTS X*** Parameters Y*** Parameters A*** Parameters X***:TACH 1 GRat X***:TACH 1 RDia X***:TACH 1 EPR X***:TACH 1 ZERO X***:TACH 2 GRat X***:TACH 2 RDia X***:TACH 2 EPR X***:TACH 2 ZERO Y***:TACH 1 TYPE Y***:TACH 2 TYPE A***:SPEED IN 1 A***:SPEED IN 2 Frequency inputs convert an incoming pulse train into an analog value by counting the number of pulse edges and calibrating it into a user value.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Calibrate the pulse train into a user value by using the following equation: A***:SPEED IN 1= [(INPUT FREQ) × (EDGE/PULSE) + (TACH 1 ZERO)] × (60) × (π) × (TACH 1 RDia) (TACH 1 EPR) × TACH 1 GRat EDGES/PULSE = 1 is used for one phase, one edge applications 2 is used for one phase, two edge applications 4 is used for two phase, two edge applications For example, to calibrate the frequency input into feet per minute from the following ma
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation one edge operation. 2 - Is used when the frequency input is set up for 1 PHASE, two edge operation. 4 - Is used when the frequency input is set up for 2 PHASE, two edge operation. Each counter can be reset or held by configuring Y***:CTR 1 RESET and Y***:CTR 1 HOLD to the appropriate bit in the digital data table. For example, a 2-phase tach is connected to frequency input number 2 and produces 750 pulses for every foot of product.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation A***:DIF FOOTAGE = (1, 2, or 4 EDGES/PULSE)(PULSES FREQ IN1)(X***:COUNT 1 CAL) - (1, 2, or 4 EDGES/PULSE)(PULSES FREQ IN2)(X***:COUNT 2 CAL) The above equation is modified every one million counts to prevent counter overflows. This will cause a small floating point error at this event. When Y***:DIF - CTR RST is high, the differential footage counter is reset. When Y***:DIF - CTR HLD is high, the differential footage counter is held.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation ADDvantage-32 PLUS faults out and a message is stored in the FAULT FIFO. The ADDvantage-32 PLUS must be reset before operating again. For example, two of the most common user faults are overspeed and tach loss conditions. To set up the ADDvantage-32 PLUS to fault on these two conditions, perform the following: 1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation ****************************************************** WARNING DISABLING THE FIELD CONTROL DISABLES THE ADD-32 PLUS FIELD LOSS PROTECTION. THIS MAY CAUSE THE MOTOR TO OVERSPEED WHEN APPLYING THE ADD-32 PLUS ON A SEPARATELY EXCITED DC MOTOR. EXTERNAL PROTECTION SHOULD BE PROVIDED TO PROTECT AGAINST OVERSPEED AND/OR LOSS OF FIELD. THE PROTECTION SHOULD CAUSE THE ADD-32 PLUS TO FAULT WHEN ANY SUCH EXTERNAL PROTECTION BECOMES ACTIVE.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation X***:MFLD ASCALE is a scaling factor for full field amps vs. feedback CT voltage. The UL field supplies for the 56 amp and 180 amp drive needs this changed to 2 and 2.083 respectively (Chassis P/N D22974 and D22976, included in all new drives). For 540, 850, and 1350 amp drives, a 12 amp field supply is expected. For 1550-3000 amp drives, a 24 amp field supply is expected.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation increase in resistance signifies an increase in motor temperature. The ADDvantage-32 PLUS takes the difference between the two values and calculates the temperature (A***:MOTOR TEMP). X***:THERMAL TC - Used to set up the IIR integrator for the motor (A***:11R INTEGR), it is the amount of time the ADDvantage-32 PLUS can operate at 150% rating before a value of 100 is obtained.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Figure 3-2A.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Figure 3-2B. Selectable IIT Curves 3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Using the Self Tune function automatically tunes the current loop for the connected motor. The five parameters tuned are as follows: X***:IARM CONTIN - This parameter represents the percent motor current at which continuous conduction of the current occurs. X***:Z-C CORRECT - To fire the SCR's properly, the point at which the line voltage crosses zero must be determined.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Figure 3-3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Several other parameters are provided for current loop operation. For most applications, these parameters do not change. 3.17 Y***:IARM PI CTL - Enables or disables the proportional and integral gain in the current loop. (Normally enabled.) Y***:IARM FFWD - Enables or disables the feed forward gain in the current loop.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation The ADDvantage-32 PLUS comes supplied with a single phase motor field supply. See drive rating for full rating of the supply. The standard hardware configuration is a two SCR, two diode bridge. An optional four SCR bridge can be supplied. The following parameters set up the field current loop control. Y***:FLD B-TYPE - Select to the hardware supplied, either two or four SCR field bridge. Standard is two SCR bridge.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 3.18 MOTOR STALL PROTECTION X*** Parameters Y*** Parameters D*** Parameters X***:STALL SPEED X***:STALL % AMP X***:STALL TIME Y***:STALL PROT D***:MOTOR STALL Motor stall is used to protect a motor that is frozen or overloaded. condition, the motor can be permanently damaged. If left in this Motor stall will fault out the drive if parameter Y***:STALL PROT is enabled.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation The SCR Firing Adapter Module provides an interface to the existing power bridge. Refer to paragraph 3.19.3, AFM CURRENT TRANSFORMER PHASING PROCEDURE, for proper installation and setup. After completing the procedure, continue with Core Software Operation as you would for a standard ADDvantage-32 PLUS Power Converter.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation X***:AC VT SCALE Ratio between sensed AC voltage and actual AC voltage. Leave at default except for high horsepower AFM applications. When 700 volts sense board P/N A22056 is used, set to 1.9926. X***:DC VT SCALE Ratio between sensed DC voltage and actual DC voltage. Leave at default except for high horsepower AFM applications. When 700 volts sense board P/N A22056 is used, set to 1.9926. 3.19.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 6) Enter the correct calibration values for the following parameters: X***:MFLD %SCALE X***:BRIDGE SIZE X***:ARM CT OUT ● = ________________ = ________________ = ________________ For AFM applications where the line voltage is above 600V, enter the correct scaling factors for the voltage sense circuits.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Document All Changes Made Completing Step 2: PARAMETER NEW VALUE ORIGINAL VALUE ____:_____________ =________________ , ________________ ____:_____________ =________________ , ________________ ____:_____________ =________________ , ________________ 8) Set the following parameters: PARAMETER NEW VALUE ORIGINAL VALUE Y***:FIELD CNTL Y***:BRG SLFTST Y***:4Q OPERATE X***:ARM Resist X***:Iarm Contin X***:Z-C CORRECT X***:IARM PGAIN X*
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 13) Turn the drive on while observing the scope. Apply a run command, such that the “RUNNING” LED is illuminated. Slowly increase the current command through the calibration parameter documented in step 7-a, while observing the scope. Stop increasing the current command when voltage pulses are observed on the scope. The observed waveform should resemble that of Figure 3-5.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 15) If no current is indicated on the microprocessor board, then check to insure that the PHASE A CT is connected to the PHASE A input on the FIRING MODULE, PHASE B CT is connected to the PHASE B input, and PHASE C CT is connected to the PHASE C input. Also check that the cables between the SCR Firing Adapter and the Field Supply Assembly are in place and secured by tightening screws on cable ends.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 19) If any of the pulses are negative, switch the leads on the CT for that phase. If the CT leads are difficult to reach, switch the wires for this CT at J1 of the SCR Firing Adapter. 20) Return to step 14. Figure 3-8. Firing Adapter 3-CT Configuration Diagram 2-CT Feedback Phasing Method: 21) The 2-CT feedback configuration wiring diagram and jumper settings for the A20651 SCR Firing Adapter are shown in Figure 3-9.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation Figure 3-9. Firing Adapter 2-CT Configuration Diagram 24) Return the parameters changed in steps 7 and 8 back to their original values, reset drive and begin normal, non-AFM drive startup procedure. Continue on to step 25 if there is concern of having the incorrect burden resistor values.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 27) The CT and burden resistor series circuit must produce 2V output given the current calculated in step 26. Calculate and document the resistance value that will produce 2V given the current of step 26. For the example above:  2.0 Volts    = 3.81 Ohms  0.525 Amps  Actual Burden Resistor value = ________________ Ohms. 28) Perform a calculation for the power dissipation rating of the burden resistor (I*I*R).
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation AFM CT Ratio/Burden Resistor using Avtron stock CT's and “standard” burden values Goal is to scale burden for 0.667 V @ FLA or 2.0V at 300% FLA (IOC trip) 600:1 CT p/n A18751 Enter Drive CT FLA (DC) Ratio X061 (XXXX:1) Pick & Enter Burden (Ohms) CT Scale (A/Volt) X062 Actual IOC @ 2 VDC (ADC) Calc. 300%FLA IOC (ADC) Actual IOC (%) Burden W@ 100 % Burden W@ 300 % 100 600 4 150 300 300 300% 0.11 1.00 150 600 2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Core Software Operation 3.20 RETENTIVE SETPOINTS Y*** Parameters Y***: RET SETPT 1 Y***: RET SETPT 2 Y***: RET SETPT 3 Y***: RET SETPT 4 Y***: RET SETPT 5 Y***: RET SETPT 6 Retentive setpoints allow the user to store values from the analog patchboard (A***) into memory to protect them against power loss. If a value is configured to the retentive parameter, it is copied into memory at power loss and then restored when power returns.
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Control Block Description ADDvantage-32 PLUS SECTION IV CONTROL BLOCK DESCRIPTION Table of Contents Page 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 4.20 4.21 4.22 4.23 4.24 4.25 4.26 4.27 4.28 4.29 4.30 4.31 4.32 4.33 4.34 4.35 4.36 2 AND...............................................................................................................4-1 2 OR ............................................................................................................
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Control Block Description ADDvantage-32 PLUS Table of Contents (Cont.) 4.37 4.38 4.39 4.40 4.41 4.42 4.43 4.44 4.45 4.46 4.47 4.48 4.49 4.50 4.51 4.52 4.53 4.54 4.55 4.56 4.57 4.58 4.59 4.60 4.61 4.62 4.63 4.64 4.65 4.66 4.67 4.68 4.69 4.70 4.71 4.72 4.73 4.74 4.75 4.76 Page HI/LOW COMPARATOR ............................................................................. 4-53 IIT ................................................................................................................... 4-55 LATCH .
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Control Block Description ADDvantage-32 PLUS SECTION IV CONTROL BLOCK DESCRIPTION The ADDvantage-32 PLUS application software control scheme is based on control blocks. A control block is a software procedure which takes the inputs to the block, performs its function, and outputs the results. The following control blocks are not used in all software applications. They are a combination of all available control blocks. Refer to Appendix A for software specific control block interconnections. 4.
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Control Block Description 1. Inputs INPA: INPB: 2. Bit Bit Outputs OUT: 3. ADDvantage-32 PLUS Bit Implementation OUT is set to one if both INPA and INPB are equal to one. OUT is set to a zero bit if either INPA or INPB is equal to zero.
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Control Block Description 4.2 ADDvantage-32 PLUS 2 OR This block implements a 2 input digital OR gate. FIGURE 4-2. 2 OR BLOCK 1. Inputs INPA: INPB: 2. Outputs OUT: 3. Bit Bit Bit Implementation OUT is set to one if either INPA or INPB is equal to one, else OUT = 0.
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Control Block Description 4.3 ADDvantage-32 PLUS 4 ANALOG SELECT This block is used to select one of four possible analog signal paths. It can be used to control the application of multiple reference signals to a single input point. FIGURE 4-3. 4 ANALOG SELECT BLOCK 1. 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation One of the input signals will be directed to the block output by the following combinations of control bits.
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Control Block Description 4.4 ADDvantage-32 PLUS 5 AND This block implements a 5 input digital AND gate. INPA INPB INPC AND OUT INPD INPE 5 INPUT LOGICAL AND FIGURE 4-4. 5 AND BLOCK 1. Inputs INPA: INPB: INPC: INPD: INPE: 2. Outputs OUT: 3. Bit Bit Bit Bit Bit Bit Implementation OUT = 1 if INPA, INPB, INPC, INPD, and INPE are equal to one. OUT = 0 if any input is equal to zero.
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Control Block Description 4.5 ADDvantage-32 PLUS 5 SUMMER The 5 Summer block selectively sums up to five analog input signals. The selection of which inputs are to be summed is set using a series of digital bits. BIT1 BIT2 BIT3 BIT4 BIT5 INPA A INPB B INPC C INPD D INPE E A+B+C+D+E 5SUMMER FIGURE 4-5. FIVE SUMMER BLOCK 1. Inputs INPA: INPB: INPC: INPD: INPE: BIT1: BIT2: BIT3: BIT4: BIT5: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation OUT = (INPA × BIT1) + (INPB × BIT2) + (INPC × BIT3) + (INPD × BIT4) + (INPE × BIT5) If all 5 bits are low, then OUT = 0.
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Control Block Description 4.6 ADDvantage-32 PLUS 8 BIT INVERT The 8 BIT INVERT block takes the INP bit and the next seven and inverts them. INP OUT INP+1 OUT+1 INP+7 OUT+7 8BITINVD101 FIGURE 4-6. 8 BIT INVERT BLOCK 1. Inputs INP: 2. Outputs OUT: 3. Digital Digital Implementation If INP is high (1), then OUT will be low (0). If INP is low (0), then OUT will be high (1). The same occurs for the next seven input bits. They are outputted to the next seven output addresses.
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Control Block Description 4.7 ADDvantage-32 PLUS ABSOLUTE VALUE (ABS) The Absolute Value block selectively takes the absolute value of an analog variable. The state of EN BIT determines if the OUT value equals INP or the absolute value of the INP value. FIGURE 4-7. ABSOLUTE VALUE BLOCK 1. Inputs INP: EN: 2. Output OUT: 3. Analog Bit Analog Implementation If EN is low, then OUT = INP. If EN is high, then OUT = the absolute value of INP.
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Control Block Description 4.8 ADDvantage-32 PLUS ANALOG INVERT The Invert block is used to invert the value of an analog signal. FIGURE 4-8. ANALOG INVERT BLOCK 1. Inputs INP: EN: 2. Outputs OUT: 3. Analog Bit Analog Implementation If EN is low, then OUT = INP. If EN is high, then OUT = -INP.
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Control Block Description 4.9 ADDvantage-32 PLUS ANALOG SELECT This block is used to select one of two different analog signal paths; for example, switching from field current reference to field economy reference. INPA OUT INPB ANALOG SELECT ANLOGSELLAN FIGURE 4-9. ANALOG SELECT BLOCK 1. Inputs INPA: INPB: SELA: 2. Outputs OUT: 3. Analog Analog Bit Analog Implementation If SEL A bit is high (set at 1), the OUTPUT is equal to INPA. If SEL A bit is low (set at 0), the OUTPUT is equal to INPB.
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Control Block Description 4.10 ADDvantage-32 PLUS ANALOG SWITCH This block is used to switch in references to control the passage of an analog value or signal between control blocks. FIGURE 4-10. ANALOG SWITCH BLOCK 1. Inputs INP: EN: 2. Outputs OUT: 3. Analog Bit Analog Implementation If the EN bit is high, then OUT is equal to INP. If the EN bit is low, OUT is equal to zero.
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Control Block Description 4.11 ADDvantage-32 PLUS ASM AUTO SHEET MARKER This block sets an output bit high when the number of sheets cut equals an operatorentered setpoint (MARK STPT). The output bit also goes high when the number of sheets cut equals integer multiples of the setpoint. Therefore, every nth sheet sets the output bit high. The output bit remains high for the number of sheets entered in calibration as MARK HOLD; then the bit goes low.
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Control Block Description 2. Outputs AUTO MARK: 3. ADDvantage-32 PLUS Bit Implementation If NUMBER SHTS = MARK STPT, then AUTO MARK goes high. If NUMBER SHTS = MARK STPT + MARK HOLD, then AUTO MARK goes low and n = n + 1. If MARK RESET bit is high, then n = 1.
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Control Block Description 4.12 ADDvantage-32 PLUS BALANCE MAGNITUDE The Balance block switches from one control scheme to another without changing the current operating reference. FDBK OUTPUT REF TIME BAL BALANCE FIGURE 4-12. BALANCE BLOCK 1. Inputs REF: FDBK: BAL: RET: 2. Outputs OUT: DIF: 3. Analog Analog Bit Bit Analog Analog Implementation On a falling edge of the BAL input, DIF will be sampled as REF - FDBK. "DIF" will not change until the next falling edge of the BAL input.
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Control Block Description ADDvantage-32 PLUS When the BAL input is high, OUT = REF. Non-retentive Block On powerup of the ADDvantage-32 PLUS, "err" = 0. Retentive Block On powerup of the ADDvantage-32 PLUS, DIF will be initialized under the following conditions: If RET = 0, DIF = 0. If RET = 1, DIF is set to its last value. DIF must also be configured to a retentive point (Y***:RET SETPT*) to be updated automatically on powerup.
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Control Block Description 4.13 ADDvantage-32 PLUS BIT CONVERT The Bit Convert block converts 4 input bits into decimal numbers. The output changes only when the ENABLE bit is high. This block can also be used as the X_IN value of a Table block enabling 16 separate setpoints. FIGURE 4-13. BIT CONVERT BLOCK 1. Inputs INPA: INPB: INPC: INPD: ENABLE: 2. Outputs OUT: 3. Bit Bit Bit Bit Bit Analog Implementation OUT latches only when the ENABLE input is low. OUT defaults to 0 on powerup.
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Control Block Description ADDvantage-32 PLUS TABLE 4-13.
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Control Block Description 4.14 ADDvantage-32 PLUS BIT INVERT A Bit Invert block is used to provide an output bit which is always the opposite state of the blocks input bit. INP OUT BITINVRT BIT INVERT FIGURE 4-14. BIT INVERT BLOCK 1. Inputs INP: 2. Outputs OUT: 3. Bit Bit Implementation If INP bit is high, OUT bit is set low. If INP bit is low, OUT bit is set high.
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Control Block Description 4.15 ADDvantage-32 PLUS BIT SELECT This block is used to select one of two different bit signal paths. FIGURE 4-15. BIT SELECT BLOCK 1. Inputs INPA: INPB: SEL A: 2. Outputs OUT: 3. Bit Bit Bit Analog Implementation If SEL A bit is high (set at 1), OUT is equal to INPA. If SEL A bit is low (set at 0), OUT is equal to INPB.
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Control Block Description 4.16 ADDvantage-32 PLUS BUMPLESS SWITCH This block is used to provide a smooth "BUMPLESS" transition when switching control, reference, or feedback between two analog signals. OUT REF2 RAT1 RAT2 REF1 SW DN1 DN2 BUMPSWLAN FIGURE 4-16. BUMPLESS SWITCH BLOCK 1.
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Control Block Description 2. Outputs OUT: DN1: DN2: 3. ADDvantage-32 PLUS Analog Bit Bit Implementation The RAT1 input is the rate in units/second that the transfer takes place when switching from REF2 to REF1. RAT2 is the rate used when switching from REF1 to REF2. If the rate input = 0, the transfer is performed without ramping. When SW goes high, the OUT ramps from REF2 to REF1 until OUT equals REF1, or when REF1 - REF2 polarity switches from the starting polarity.
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Control Block Description 4.17 ADDvantage-32 PLUS CDS COUNTS DURING STOP This block calculates the number of pulses that will be counted during a controlled stop. It is used in turret applications to determine when the drive run should be removed so that the turret will stop at the appropriate index position. FIGURE 4-17. CDS COUNTS DURING STOP BLOCK 1. Inputs CDS REF: STOP RT: CDS ADJ: GEAR RATIO: PPR: 2.
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Control Block Description 3.
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Control Block Description 4.18 ADDvantage-32 PLUS CLAMPING A Clamping block is used to restrict an analog signal to a value between user selectable high (MAXL) and low (MINL) limits. MAXL MINL MAX MIN CLAMPINGLAN FIGURE 4-18. CLAMPING BLOCK 1. Inputs INP: MAXL: MINL: 2. Outputs OUT: MAX: MIN: 3.
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Control Block Description ADDvantage-32 PLUS If INP > MAXL, then OUT = MAXL MAX = high, MIN = low If INP < MINL, then OUT = MINL MIN = high, MAX = low If MINL < INP < MAXL, then OUT = INP MAX = low MIN = low 4-27
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Control Block Description 4.19 ADDvantage-32 PLUS COM LOSS The Com Loss block is used as a communication watchdog. TIM WDIN EN COM_LOSSLAN FIGURE 4-19. COM LOSS 1. Inputs TIM: EN: WDIN: 2.
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Control Block Description 4.20 ADDvantage-32 PLUS COM WD FIGURE 4-20. COM WD BLOCK 1. Inputs EN: WD IP: TOUT: 2. Outputs WDOUT TRIP 3. Bit Bit Analog Bit Bit Implementation When the EN input of the WD COM block is a logic level high (One Bit), the block monitors the WDIN input and will set the TRIP output if the input fails to toggle (transition from low to high or transition from high to low) within the time period (seconds) defined by the TOUT input.
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Control Block Description 4.21 ADDvantage-32 PLUS COMPARATOR Use this block to set an output bit when the input is greater than a setpoint. The HYS input sets up hysteresis to debounce the output bit. HYS HYS OUT COMPARTRLAN FIGURE 4-21. COMPARATOR BLOCK 1. Inputs INP+: INP-: HYS : 2. Outputs OUT: 3. Analog Analog Analog Bit Implementation If INP+ increases so: INP+ - HYS > INP- then the OUT bit will go high. If INP+ decreases so: INP+ + HYS < _ INP- then the OUT bit will go low.
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Control Block Description 4.22 ADDvantage-32 PLUS COPY The Copy block takes the analog value at the input and copies the value to the output. COPY BLOCK INP OUT COPYD101 FIGURE 4-22. COPY BLOCK 1. Inputs INP: 2. Outputs OUT: 3.
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Control Block Description 4.23 ADDvantage-32 PLUS CURRENT LIMIT This block provides the user with a feature for selecting an automatic taper back of the drive current limits by two events or using fixed current limits. The first event, if enabled by P***:BYPASS I2R = ZERO BIT (DEFAULT), prevents the drive from faulting on a MOTOR (II) T fault. The current limit block accomplishes this by lowering the current limit when A***:IIR INTEGR is > to 25 counts.
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Control Block Description ADDvantage-32 PLUS Regardless of the POS I LIMIT or NEG I LIMIT values for the motor current limits, actual armature current cannot exceed 200% of the drive D.C. MAX CONT nameplate current. 1. Inputs POS I: NEG I: START PER: END PER: I2R TRIP: BY I2R: SFDBK: START PER S: END PER S: BRK SPD: MAX SPD: BLOCK POS: BLOCK NEG: 2. 0 - 300 0 - 300 100 - 200 0 - 200 0 - 100 Analog Analog 0 - 200 0 - 200 0 - 200 0 - 200 Outputs POS LIM: NEG LIM: 3.
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Control Block Description ADDvantage-32 PLUS Tapered Current Limits If tapered current limits are desired, the BY I2R input must be low by configuring P***:BYPASS I2R = ZERO BIT. The current limit block constantly monitors the I2R Trip input (A***:IIR INTEGR) to detect when the motor armature current rises above 110%. A hidden I2R Trip table is created within the current limit block to limit the POS LIM and NEG LIM outputs when the motor armature current rises above 110%.
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4-35 FIGURE 4-23.
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Control Block Description 4.24 ADDvantage-32 PLUS DEADBAND A Deadband block is used to reset an analog signal to zero when it is less than a user selected value. +DBAND OUT -DBAND FIGURE 4-24. DEADBAND BLOCK 1. Inputs REF: DBAND: 2. Outputs OUT: 3.
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Control Block Description 4.25 DEMUX 1. Inputs BIT1: BIT2: 2. Bit Outputs OUT3 3.
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Control Block Description 4.26 ADDvantage-32 PLUS DENSITY This block is used to calculate the approximate density of a winding or unwinding reel of product. It calculates the density of a roll over specific diameter ranges. The range needs to be large enough to make the calculation accurately, taking into account error in the diameter measurements. FIGURE 4-26. DENSITY BLOCK 1. Inputs CNT: PPR: DIA: WRAPS: WGHT: RES: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation When RES is high or on power up, the outputs = 0. When not RES, the following occurs: The outputs do not change until the number of winder revolutions equals WRAPS. (1 winder revolution = PPR amount of change in the CNT value.) When this occurs, the following calculations are done.
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Control Block Description 4.27 ADDvantage-32 PLUS DERIVATIVE GAIN (D/DT) The D/DT block performs a derivative gain function. compensation. It can be used for inertia GAIN INP OUT TIME DGAINDDT FIGURE 4-27. DERIVATIVE GAIN BLOCK 1. Inputs INP: GAIN: LP: 2. Outputs OUT: 3. Analog Analog Analog Analog Implementation INP goes through a third order low pass filter with time constant LP in seconds. This filters amplification of high frequency bounce.
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Control Block Description 4.28 ADDvantage-32 PLUS DIFF TRIP This block is a combination differential comparator and timer. It is used to detect alarm or fault conditions. FIGURE 4-28. DIFF TRIP BLOCK 1. Inputs INPA: INPB: TICS: LMT: 2. Outputs OUT: TRP: 3. Analog Analog Analog Analog Analog Bit Implementation OUT is equal to INPA - INPB. If the absolute value of OUT is greater than LMT, then the internal timer will start to count up each time the block is executed.
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Control Block Description ADDvantage-32 PLUS When it counts up to the TICS input amount, the TRP output will go high. It will stay high as long as the absolute value of OUT is greater than LMT. As soon as the limit condition goes false, the timer is reset to zero and the TRP output goes low. NOTE: The amount of time associated with a block execution can vary depending on the application. Look up the TICS input label in Appendix C of the manual for the timing.
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Control Block Description 4.29 ADDvantage-32 PLUS DIGITAL IN The Digital Input block enables the eight digital inputs (USER 7 through USER 14) from the optional FAX-32 board to be mapped to eight consecutive digital data table board addresses. FIGURE 4-29.
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Control Block Description 1. ADDvantage-32 PLUS Inputs Reference FAX-32 digital inputs on J2 of board. 2. Outputs START: 3. BIT Implementation The digital input for USER 7 through USER 14 will equal ONE/ON when the input’s corresponding FAX-32 J2 terminal is switched to +24 VDC. The digital input for USER 7 through USER 14 will equal ZERO/OFF when the input’s corresponding FAX-32 J2 terminal is switched to 0 VDC.
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Control Block Description 4.30 ADDvantage-32 PLUS DIGITAL OR This block implements a 4 input digital OR. INPA INPB OR OUT INPC INPD DIGITOR 4 INPUT LOGICAL OR FIGURE 4-30. DIGITAL OR BLOCK 1. Inputs INPA: INPB: INPC: INPD: 2. Outputs OUT: 3. Bit Bit Bit Bit Bit Implementation OUT is set to one if either INPA, INPB, INPC, or INPD is equal to one; otherwise OUT equals zero.
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Control Block Description 4.31 ADDvantage-32 PLUS DIVIDE The Divide block is used to divide two numbers. The block checks for divide by zero to avoid a fault. INPB=0 DIV A INPA OUT INPB B 0 INPB=0 DIVIDE FIGURE 4-31. DIVIDE BLOCK 1. Inputs INPA: INPB: 2. Output OUT: 3.
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Control Block Description 4.32 ADDvantage-32 PLUS DROOP The Droop block modifies the speed reference to keep the drive armature current within a particular range. This is useful for controlling a nipped roll where it is in contact with another speed controlled section, or anywhere a "SOFT" speed regulator is required. REF -STPT STPT CUR GAIN FIGURE 4-32. DROOP BLOCK 1. Inputs CUR: STPT: GAIN: REF: ENABLE: 2. Outputs OUT: 3.
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Control Block Description 4.33 ADDvantage-32 PLUS EIP TOUT FIGURE 4-33. EIP TOUT BLOCK 1. Inputs NONE: 2. Outputs EIP GENL TO EIP IMPL TO 3. Bit Bit Implementation The EIP TOUT block resides in the ESBX module firmware, versions 682767v16 and later. The outputs of this block are written from the ESBX module directly to the drive application software, digital parameters D321:EIP GENL TO and D322:EIP IMPL TO.
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Control Block Description ADDvantage-32 PLUS message is scheduled to occur. This bit will transition from low to high, if the implicit communication becomes inactive for a time period greater than the R.P.I. time the implicit message was scheduled to occur. The bit will reset to a logic level low when Implicit messaging resumes. Refer to Appendix I for detailed information regarding the ESBX module interface to Allen-Bradley Ethernet/IP communications protocol.
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Control Block Description 4.34 ADDvantage-32 PLUS ERROR This block is used to generate an error signal such as speed error or current error. SUB INPA A OUT (A - B) INPB B ERRORD101 FIGURE 4-34. ERROR BLOCK 1. Inputs INPA: INPB: 2. Outputs OUT: 3.
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Control Block Description 4.35 ADDvantage-32 PLUS FREQUENCY OUT The Frequency Out block is used to output a value to the frequency output located on the optional FAX-32 board. For accuracy of the frequency output, the frequency cannot go below 200 Hz. The full range of the frequency output is from 200 to 20,200 Hz. To use the frequency as bidirectional reference, set the offset so 10,100 Hz equals zero; then scale frequency from 20,200 to 200.
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Control Block Description 4.36 ADDvantage-32 PLUS GAIN The Gain block is used to scale and offset an analog signal. FIGURE 4-36. GAIN BLOCK 1. Inputs INP: GAIN: OFF: 2. Outputs OUT: 3.
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Control Block Description 4.37 ADDvantage-32 PLUS HI/LOW COMPARATOR This block sets the appropriate output bits when the input goes out of limits. Corrective action can be taken at this point. Overspeed and AT ZERO SPEED detection are implemented using a HI/LOW Comparator. The user can enable overspeed protection by configuring Y***:USR FAULT 2 = OVER SPEED. FIGURE 4-37. HI/LO COMPARATOR BLOCK 1. Inputs HI: LOW: INP: HYS: STPT: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation If INP increases so: INP - (STPT × HYS/100) > _ (STPT × HI/100), HI bit goes high. If INP decreases so: INP + (STPT × HYS/100) < (STPT × HI/100), HI bit goes low. If INP increases so: INP - (STPT × HYS/100) > _ (STPT × LOW/100), LOW bit goes low. If INP decreases so: INP + (STPT × HYS/100) < (STPT × LOW/100), LOW bit goes high.
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Control Block Description 4.38 IIT 1. Inputs IA STPT IGN FST WST SQU ZER IRES 2. Analog Analog Analog Analog Analog Bit Bit Bit Outputs VAL TRP WRN 3. ADDvantage-32 PLUS Analog Bit Bit Implementation The IIT block is used to determine the current overload for a motor. It can be used when more than one motor is used with the drive. When IRES is high, the integrator is reset to zero (VAL = 0). When IRES is low, the integrator starts integrating the error.
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Control Block Description ADDvantage-32 PLUS SQU ZER -0.1 X X STPT IRES I VAL WRN INP + X TRP 0.1 IGN FST WST FIGURE 4-38.
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Control Block Description 4.39 ADDvantage-32 PLUS LATCH LTCH1 LTCH2 HLD1 HLD2 EDGE OUT (LEVEL) LATCHD101 FIGURE 4-39. LATCH BLOCK (EDGE INPUT LOW) LTCH1 LTCH2 HLD1 HLD2 EDGE OUT ( LATCHD101 FIGURE 4-39 A.
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Control Block Description 1. Inputs LTCH1: LTCH2: HLD1: HLD2: EDGE: 2. Bit Bit Bit Bit Bit Outputs OUT: 3. ADDvantage-32 PLUS Bit Implementation If EDGE is low, then: If either latch (LTCH1 or LTCH2) is high and both holds (HLD1 and HLD2) are high, then OUT goes high and stays high, even if both latches later go low, as long as both holds stay high. When either hold (HLD1 or HLD2) is low, then OUT goes low no matter what the state of the latch bits.
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Control Block Description 4.40 ADDvantage-32 PLUS LEAD/LAG LEAD COMPENSATION is added to a control loop to improve rise time and the damping. The disadvantage of LEAD COMPENSATION is that it adds instability to the system by increasing high frequency closed loop gain. LAG/LEAD is added to a control loop to improve overshoot and relative stability. The disadvantage of LAG COMPENSATION is that it results in a lower rise time. FIGURE 4-40. LEAD LAG BLOCK 1. Inputs INP: LEAD: LAG: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation The LEAD/LAG block is implemented to simulate the following equation. H(s) = LAG/LEAD × (s + LEAD) / (s + LAG) Setting the LEAD value equal to LAG gives the block a unity gain.
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Control Block Description 4.41 ADDvantage-32 PLUS LEAST WIN The block is used to select the lowest value of the inputs for a setpoint reference. 1. Inputs INPA: INPB: INPC: 2. Analog Analog Analog Outputs OUT: 3. Analog Implementation OUT will equal the lowest input value. e.g.
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Control Block Description 4.42 ADDvantage-32 PLUS LOWPASS FILTER MAGNITUDE Use to filter out high frequency noise from analog signals, such as tension feedback. 1 FREQ TIME C (SECONDS) LOWPASS BODE PLOT FIGURE 4-42. LOWPASS FILTER BLOCK 1. Inputs INP: TC: 2. Outputs OUT: 3. Analog Analog Analog Implementation The lowpass filter takes the INP, filters it for high frequency, then outputs it to OUT. The time constant in seconds for the filter is determined by TC.
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Control Block Description 4.43 ADDvantage-32 PLUS MOST WIN The block is used to select the highest value of the inputs for a setpoint reference. 1. Inputs INPA: INPB: INPC: 2. Analog Analog Analog Outputs OUT: 3. Analog Implementation OUT will equal the highest input value. e.g.
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Control Block Description 4.44 ADDvantage-32 PLUS MOV8 This block is used to move eight variables to another location when enabled. FIGURE 4-44. MOV8 BLOCK 1.
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Control Block Description 2. Outputs OUT1: 3. ADDvantage-32 PLUS Analog Implementation If EN is low, the output does not change.
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Control Block Description 4.45 ADDvantage-32 PLUS MULTIPLY This block is used to multiply two analog signals. For example, draw input × speed reference signal. MULT A INPA OUT (A X B) B INPB MULTIPLY FIGURE 4-45. MULTIPLY BLOCK 1. Inputs INPA: INPB: 2. Outputs OUT: 3.
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Control Block Description 4.46 ADDvantage-32 PLUS NOTCH FILTER MAGNITUDE The Notch Filter block is a band reject filter designed to damp out machine resonance. In many cases this resonance is speed independent and occurs at approximately 5-7 Hz. OUT 1.0 WD fc = NOTCHFLLAN FIGURE 4-46. NOTCH FILTER BLOCK 1. Inputs INP: WD: DEPTH: FREQ: 2. Outputs OUT: 3. Analog Analog Analog Analog Analog Implementation The DEPTH parameter sets the depth of the notch. It can range from 0 to 100.
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Control Block Description ADDvantage-32 PLUS The WD parameter sets the width of the notch and is a unitless quantity ranging from 0.1 to 5.0, where 0.1 is the narrowest and 5.0 is the widest. For example, WD = 2 will reach approximately 90% of the input at 2 Hz from the frequency point.
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Control Block Description 4.47 ADDvantage-32 PLUS OFF TIMER The block is used to delay actions after the input bit goes low. TICS REF OUT OFFTIM FIGURE 4-47. OFF TIMER BLOCK 1. Inputs TICS: REF: 2. Outputs OUT: 3. Analog Bit Bit Implementation If REF is high, then OUT is high. When REF goes low, the block waits for TICS amount of block executions before OUT goes low. If during the waiting REF goes back high, the counter is reset.
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Control Block Description 4.48 ON TIMER 1. Inputs TICS: REF: 2. Analog Bit Outputs OUT: 3. ADDvantage-32 PLUS Bit Implementation If REF is low, then OUT is low. When REF goes high, the block waits for TICS amount of block executions before OUT goes high. If during the waiting REF goes back low, the counter is reset. FIGURE 4-48.
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Control Block Description 4.49 ADDvantage-32 PLUS ONE SHOT The block is used to initiate an action only once. FIGURE 4-49. ONE SHOT BLOCK 1. Inputs INP: 2. Outputs OUT: 3. Bit Bit Implementation If INP is low, then OUT is low. When INP goes high, OUT will go high for only one execution time. NOTE: The amount of time associated with a block execution can vary depending on the application. Look up the input or output label in Appendix C of the manual for the timing.
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Control Block Description 4.50 PEAK DETECT 1. Inputs INP HLD RES POS 2. Analog Bit Bit Bit Outputs OUT 3. ADDvantage-32 PLUS Analog Implementation As long as the RES and HLD bits are low OUT = the greater of Old OUT or INP (Greatest wins) if POS = 1 OUT = the least of Old OUT or INP (Greatest wins) if POS = 0 If the HLD bit is high, then OUT is held and INP is ignored. If RES bit is high, OUT = 0. RES and HLD are both level triggered bits. RES has higher priority than HLD. On powerup OUT = 0.
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Control Block Description 4.51 ADDvantage-32 PLUS PERCENT DIFFERENCE The Percent Difference block indicates that the percent difference between the reference and feedback is greater than the setpoint. It can be used to detect a web loss condition on a center driven winder application. FDBK DIF REF-FDBK DIF= 100 REF PER DIF<0 -1 REF A (A>B) PER DIF<0 1 B COMPARE PERDIFD101 STPT FIGURE 4-51. PERCENT DIFFERENCE BLOCK 1. Inputs REF: FDBK: STPT: 2. Outputs DIF: TRIP: 3.
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Control Block Description 4.52 ADDvantage-32 PLUS PERCENT MULTIPLY (Per Mult) The Percent Multiply block converts percentages entered using the keypad into actual values to be used in other blocks. For example, convert percent current limit into actual current limit. (A x B) INP (A x B) (A x B) A 100 MULT PER DIV B 100 PERCENT MULTIPLY PERMULT FIGURE 4-52. PERCENT MULTIPLY BLOCK 1. Inputs PER: INP: 2. Outputs OUT: 3.
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Control Block Description 4.53 ADDvantage-32 PLUS PROPORTIONAL AND INTEGRAL CONTROL (PI) The PI block performs a proportional and integral gain function on an error signal. It has inputs for maximum and minimum limits which prevent the loop from overcompensating. I P MAXL MAX + OUT ERR ERR>0 + MAX MIN + MINL ERR<0 MIN + IERR PREL PIBLOCK PRE FIGURE 4-53. PI BLOCK 1.
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Control Block Description 2. 3.
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Control Block Description ADDvantage-32 PLUS If HOLD = HIGH and PRE = LOW, then: The Integral Error component is held at its present value until the HOLD input goes low. The integrator hold input is used to hold the output value during major process disturbances.
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Control Block Description 4.54 ADDvantage-32 PLUS PROPORTIONAL AND INTEGRAL CONTROL WITH CASCADED HOLD BITS (PI2) The PI2 block performs a proportional and integral gain function on an error signal. It has inputs for maximum and minimum limits which prevent the loop from overcompensating as well as separate bits to hold the integrator in either the positive or negative direction only. I P MAXL MAX + OUT ERR ERR>0 + MAX MIN + MINL ERR<0 MIN + IERR PREL PIBLOCK PRE FIGURE 4-54.
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Control Block Description 2. 3. ADDvantage-32 PLUS Outputs Data Type Description OUT: IERR: MAX: MIN: CMX: Analog Analog Bit Bit Bit CMN: Bit Output Signal Integral Error Value Indication Output is Clamped at High Value Indication Output is Clamped at Low Value Indication Output is Clamped at High Value or is Being Held in the Positive Direction. Indication Output is Clamped at Low Value or is Being Held in the Negative Direction.
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Control Block Description ADDvantage-32 PLUS will start to increase to keep OUT above the MINL limit. If OUT > MAXL or H-UP = 1: The CMX bit = 1 (HIGH). If OUT < MINL or H-DN = 1: The CMN bit = 1 (HIGH). If H-UP = HIGH and PRE = LOW, then: The Integral Error component cannot increase in the positive direction until the H-UP input goes low. Positive ERR values are ignored by the integral error component.
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Control Block Description 4.55 QUAD LTCH 1. Inputs BIT1: BIT2: BIT3: BIT4: EN: 2. Bit Bit Bit Bit Bit Outputs OUT1 OUT2 OUT3 OUT4 3. ADDvantage-32 PLUS Bit Bit Bit Bit Implementation On a low to high transition of the EN input, the following outputs are sampled. If If If If BIT1 = 1 BIT2 = 1 BIT3 = 1 BIT4 = 1 then then then then OUT1 = 1 OUT2 = 1 OUT3 = 1 OUT4 = 1 else else else else OUT1 = 0 OUT2 = 0 OUT3 = 0 OUT4 = 0 If EN is low on powerup, then all outputs will equal 0.
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Control Block Description 4.56 ADDvantage-32 PLUS RAMP The Ramp block provides a variable rate linear ramp with user programmable smoothing. The purpose of this block is to provide a smooth reference from changing setpoint values. FIGURE 4-56. RAMP BLOCK 1.
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Control Block Description 2. Outputs OUT: RMP: 3. ADDvantage-32 PLUS Analog Bit Implementation If ZERO bit is low, OUT = 0. When ZERO bit goes high, OUT ramps to REF by the UP or DWN ramp rates. (Highest bit priority.) If the RES bit is high, OUT = REF. (Second in priority.) If the HLD bit is low, OUT is held at its present value. The rounding continues to prevent a step response. When HLD goes high, OUT ramps to REF by the appropriate rate. The UP/DWN inputs are entered in units/second.
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Control Block Description 4.57 ADDvantage-32 PLUS RATE CHANGE This block is used to restrict the rate of change of an analog signal to a user programmable maximum rate limit. INP MAGNITUDE OUT RATE TIME INPUT RATECHG OUTPUT FIGURE 4-57. RATE CHANGE BLOCK 1. Inputs INP: RATE : 2. Outputs OUT: 3. Analog Analog Analog Implementation RATE is scaled in units/second. If INP is changing less than RATE, OUT is equal to INP. If INP is changing faster than RATE, OUT changes at the RATE value.
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Control Block Description 4.58 ADDvantage-32 PLUS RATIO The Ratio Block calculates the diameter of a center driven winder. It can be used for a winder or an unwinder. The initial diameter is a preset input value to obtain the correct diameter starting speed. HLD RT UP RES RES A TACH1 A XC UP B TACH2 B GAIN RES > C MAX UN OUT MIN UP RES > RES MAX BI OUT RES IDIAM RATIO FIGURE 4-58. RATIO BLOCK 1.
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Control Block Description ADDvantage-32 PLUS Inputs (Cont.) UP: Bit RES: Bit RET: Bit 2. Outputs BIOUT: UNOUT: 3. Analog Analog Implementation [(TACH1/TACH2) × GAIN] = BIOUT if it is within MIN and MAX, else BIOUT will equal the limit value. BIOUT is rate limited by the RT value. RT is entered in units/second and should be set at maximum rate of change at core at max speed. If the HOLD bit goes high, then BIOUT and UNOUT will be held at their current values.
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Control Block Description 4.59 RECIPE 1. Inputs RECA: RECB: RECC: ENA: ENB: ENC: EN: 2. Analog Analog Analog Bit Bit Bit Bit Outputs OUT: FLT: 3. ADDvantage-32 PLUS Analog Bit Implementation RECA, RECB, RECC points to the first address of 10 consecutive calibration locations. OUT points to the first address of 10 consecutive analog locations. On powerup, the OUT locations (10 values) are set to the RECA values.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-59.
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Control Block Description ADDvantage-32 PLUS ENA ENB ENC ERR EN FLT RECA +1 +2 +9 RECB +1 +2 OUT +1 +2 +9 +9 RECC +1 +2 +9 4.60 RECIPE RESOLVER 1 The RESOLVER 1 block is only used in conjunction with the Avtron optional Resolver board. The Resolver board mounts on the first SBX site on the Maxi system board. It provides 16 digital inputs and two digital outputs. This block provides the software interface to the board.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-60. RESOLVER 1 BLOCK 1. Inputs SPAN: ZERO: DO 1: DO 2: CNT 1: CNT 2: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation DO 1 and DO 2 bits control the two digital outputs on the resolver board. When they are equal to one, the corresponding output is high.
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Control Block Description 4.61 ADDvantage-32 PLUS RMP2 The RMP2 block provides a variable rate linear ramp with user programmable smoothing. The purpose of this block is to provide a smooth reference from changing setpoint values. The difference between the RAMP block and RMP2 is the RND input. RAMP uses a low-pass filter for rounding, causing a "J" curve. The RMP2 implements a rate of change limit on the ramp, causing a uniform "S" curve. FIGURE 4-61.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-61A RAMP CHANGE BLOCK 1. Inputs UP: DWN: REF: 2. Outputs RP OUT: RMP: 3. Analog Analog Analog Analog Bit Implementation The following holds true while the HLD, ZERO bits are set high and the RES bit is low (explained in detail in ADDITIONAL CONTROL I/O).
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Control Block Description ADDvantage-32 PLUS If REF is increasing faster than UP, the RMP bit is set high and RP OUT ramps at the UP value (time period t1 to t2 of Figure 4-61). If REF decreases faster than DWN, the RMP bit is set high and RP OUT ramps at the DWN value (time period t3 to t4 of Figure 4-61). If neither of the preceding conditions is true, the RMP bit is set low and RP OUT equals REF. RATE OF CHANGE LIMIT BLOCK 1. Inputs INP: RND: 2. Outputs OUT: 3.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-61B The maximum rate of change allowed by the RMP2 ROC filter block depends upon time. This time is measured from the beginning of a ramp input to the present time instant. The maximum rate of change of the output of this filter is time dependent of the form: Rate = S × T Equation 4-61.1 where S is the analog value RND (units/Sec.2), and T (Sec.) is the point in time since the start of the ramp input.
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Control Block Description Exact Time 1 Sec. 2 Sec. 3 Sec. 4 Sec. 5 Sec. ADDvantage-32 PLUS ROC Filter (Slope) at OUT 5 FPM/SEC 10 FPM/SEC 15 FPM/SEC 20 FPM/SEC 20 FPM/SEC Notice that since the input to the filter is 20.0 FPM/SEC, the rate from 4 to 5 Sec. of the output does not increase past 20 FPM/SEC. At 5 seconds, the Rate Change block reaches its final value (100 FPM) and the rate of change becomes zero.
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Control Block Description ADDvantage-32 PLUS ADDITIONAL CONTROL I/O 1. Inputs ZERO HLD 2. Bit Bit Outputs RES Bit If ZERO bit is low, OUT = 0. When ZERO bit goes high, OUT ramps to REF by the UP or DWN ramp rates in addition to the RND input. If the RES bit is high, OUT = REF. (Second in priority) If the HLD bit is low, OUT is held at its present value. The rounding continues to prevent a step response. When HLD goes high, OUT ramps to REF by the appropriate rate.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-61D 4-98
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Control Block Description ADDvantage-32 PLUS FIGURE 4-61E 4-99
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Control Block Description 4.62 ADDvantage-32 PLUS RRAMP3 The RRAMP3 block provides a variable rate linear ramp with user programmable smoothing. The purpose of this block is to provide a smooth reference from changing setpoint values. The difference between the RRAMP3 block and RMP2 is the additional RAMP inputs. The RRAMP3 block has four ramp rates instead of two. See below.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-62. RRAMP3 BLOCK The RRAMP3 block can be divided internally into three components to aid in the understanding of its operation. These components are a Ramp Change Block, a Rate of Change Limit Block and Additional Control I/O as can be seen in Figure 4-62A. FIGURE 4-62A. INTERNAL CONTROL BLOCKS RAMP CHANGE BLOCK 1.
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Control Block Description 2. Outputs RP OUT: RMP: 3. ADDvantage-32 PLUS Analog Bit Implementation The following holds true while the HLD, ZERO bits are set high and the RES bit is low (explained in detail in ADDITIONAL CONTROL I/O). If REF is increasing (positive) faster than AF, the RMP bit is set high and RP OUT ramps at the AF value (time period t1 to t2 of Figure 4-61). If AF is equal to zero, then the RP OUT ramps with REF.
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Control Block Description 4.63 ADDvantage-32 PLUS SDS SHEETS DURING STOP This block calculates the number of sheets to be cut during a controlled stop (SDS). When using the AUTO STOP* option, the number of sheets entered by the operator is subtracted from the number of sheets cut during the stop. When the selected number of sheets has been cut, the line will automatically begin to ramp to a stop. The line will stop after cutting the selected number of sheets.
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Control Block Description 2. Outputs SDS: 3. ADDvantage-32 PLUS Analog Implementation If EN is high: (REF2 ) × WEBS SDS = RAT × ADJ × LNGTH Where: RAT = line speed in units per second ADJ = ( 2)(60) * * = 10 (CUT LENGTH UNITS ÷ LINE SPEED UNITS ) Else: SDS = 0 ** 60 = 2= 60 seconds/1 minute to adjust stopping rate in seconds and line speed in minutes. the factor used to obtain the integral number of sheets during the ramped stop.
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Control Block Description 4.64 ADDvantage-32 PLUS SETPOINT The Setpoint block enables the use of the INC and DEC inputs to modify a setpoint. The rates for the INC/DEC are adjustable along with the limits. The limits can be defined as min/max difference or ratio draw. This block is used in the beginning of the speed loop and tension loop. REF OUT MAXL OUT REF MINL INC DEC RES MAX SETPOINT FIGURE 4-64. SETPOINT BLOCK 1.
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Control Block Description 2. Outputs OUT: DIF: MAX: MIN: 3. ADDvantage-32 PLUS Analog Analog Bit Bit Implementation When the INC bit is high, the OUT value starts to ramp up at INCR rate. INCR is a rate entered in process units per second. The ramp continues until the INCR bit goes low or the OUT value reaches a limit. Upon reaching the limit, the MAX bit goes high and stays high until the OUT value goes below the limit. The limit is defined as follows.
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Control Block Description ADDvantage-32 PLUS On a low to high transition of the RES bit, OUT resets to the REF value. DIF is equal to the change of the setpoint.
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Control Block Description 4.65 SNAPAVG 1. Inputs INP: TICS: RES: HLD: RET: 2. Analog Analog Bit Bit Bit Outputs OUT: TTL: CNT: 3. ADDvantage-32 PLUS Analog Analog Analog Implementation The SNAPAVG block is used to get an average of a value with a specific time frame. The block has two internal count values to enable the block to function on short windows or longer windows. TICS is internally limited to positive whole numbers.
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Control Block Description ADDvantage-32 PLUS FIGURE 4-65.
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Control Block Description 4.66 ADDvantage-32 PLUS SPLICER The Splicer block calculates two analog pulse count values, one for the pressure roll and one for the knife. Each value equals the amount of pulses to be received from the oncoming roll pulse generator before enabling the pressure roll and knife firing outputs. PR T KN T TAIL PR F GR PPR LGTH ON DIA KN F GL A CL A SPLICER SPD R FIGURE 4-66. SPLICER BLOCK 1. Inputs PR T: KN T: TAIL: GR: PPR: LGTH: ON DIA: GL A: CL A: SPD R: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation K = (PPR)(GR) RPS = (SPD R ) 5π (ON DIA ) PPS = K (RPS) ANGLE = (RPS)(PR T)(360º) TMP = (GL A) - ANGLE If TMP <0.
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Control Block Description 4.67 ADDvantage-32 PLUS SUMMING JUNCTION, SELECTABLE 3 INPUT This block adds input signals such as speed reference and tension trim. It selects which inputs to add using the bit select lines. BIT1 BIT2 BIT3 INPA A INPB B INPC C A+B+C OUT SUMMING3 FIGURE 4-67. SUMMING BLOCK 1. Inputs INPA: INPB: INPC: BIT1: BIT2: BIT3: 2. Outputs OUT: 3.
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Control Block Description 4.68 ADDvantage-32 PLUS TABLE The Table block is used to modify an analog variable "INP" by a factor which is proportional to a second analog variable "X IN". An example of such an application would be to taper a tension setpoint based on roll diameter. f(X_IN) Y15 Y6 Y5 Y4 Y3 Y0,Y1,Y2 X0 X1 TABLE X2 X3 X4 X5 X6 X_IN FIGURE 4-68. TABLE BLOCK 1. Inputs INP: X_IN: GAIN: TABLE: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation The Table block is used to perform a non-linear look up operation y = f(X_IN), and output a value using the following formula: OUT = f(X_IN) × GAIN × INP. Where: Y is calculated as a function of X IN by using the selected TABLE values. A TABLE is defined as an array (2 × 16) in size, of x,y points where x values are entered in ascending order. (Refer to section 6.3.4, Tables Menu, for additional explanation.
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Control Block Description 4.69 ADDvantage-32 PLUS TACH SELECT AND TACH SELECT-W The blocks TACH SELECT and TACH SELECT-W are almost identical and behave as described below. The difference between the two blocks is described in the SPECIAL NOTE.
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Control Block Description ADDvantage-32 PLUS This block selects the type of speed feedback to be used by the speed loop. Either CEMF or speed feedback may be employed. When tach feedback is selected, tach loss detection can be used by configuring Y***:USR FAULT 1 = TACH LOSS. This block also has the option of using redundant tach inputs. On a tach loss of the primary tach, it can be specified to switch to a second tach feedback while still running the drive.
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Control Block Description ADDvantage-32 PLUS If SPDVOL = low, OUT = CEMF × GAIN. If SPDVOL = high and 1 OR 2 = high, and no tach loss is detected, OUT = TACH1 × GAIN. If SPDVOL = high and 1 OR 2 = low, and no tach loss is detected, OUT = TACH2 × GAIN. Tach failure conditions are detected by comparing CEMF to TACH inputs as follows: If CEMF × GAIN > 0.20 × MXSPD and TACH × GAIN < 0.05 × MXSPD, or If CEMF × GAIN >0.
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Control Block Description ADDvantage-32 PLUS ****************************************************** WARNING If SPDVOL = high and no redundancy is selected (both RED and V RED = low), then if a tach failure is detected in the primary tach, the TL bit will turn on, and the output will not switch from the failed tach. Similarly, if RED = high, but V RED = low, and if both tachs fail, the TL bit will turn on and the output will not switch but will remain dependent on the failed tach.
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Control Block Description 4.70 ADDvantage-32 PLUS TIMER The Timer block is used to delay setting a bit until an appropriate count has occurred. It can be used to buffer faults for FIFO logging or to shut the drive down if in maximum tension for a period of time. CNT REF RES HLD TIMERLAN FIGURE 4-70. TIMER BLOCK 1. Inputs HLD: RES: REF: RET: CNT: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation When the RES bit equals zero, VAL is set to 0. When VAL = 0, then ZERO bit = 1. If VAL ≠ 0, then ZERO bit = 0. When the HLD bit is high, VAL is frozen. The RES bit has higher priority than the HLD bit. If RES = 1 and HLD = 0, then the following occurs: If REF = 1 and VAL < CNT, then VAL = VAL + 1. If REF = 0 and VAL > 0, then VAL = VAL - 1. If VAL = CNT, then SET = 1, else SET = 0. When SET = 1, it latches until a reset occurs.
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Control Block Description 4.71 ADDvantage-32 PLUS TYPE 2 DIA This block calculates the roll diameter of a center driven winder or unwinder section by using operator entered material thickness value and counting the number of spindle revolutions. This diameter calculation block can be used instead of the RATIO block. It is as accurate as the value of THCK that is entered. THCK is the average thickness of the material.
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Control Block Description 3. ADDvantage-32 PLUS Implementation If RES is high, then the output DIA = IDIAM. If DIA is calculated to go beyond the MAX diameter or MIN diameter limits, then DIA will be clamped at the limit. When the RES bit is set low, the DIA is calculated by the following: If UP/DWN is high, then: DIA = (LNTH/GAIN × 2 × THCK) + IDIAM If UP/DWN is low, then: DIA = IDIAM - (LNTH/GAIN × 2 × THCK) Length needs to be configured to the frequency counter from the winder tach.
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Control Block Description 4.72 ADDvantage-32 PLUS TYPE 3 DIA This block calculates the roll diameter of a winder by counting the footage of the surface roll section. The accuracy of this block is comparable to the value of THICK + DIA. (THICK is the average thickness of the material.) FIGURE 4-72. TYPE 3 DIA BLOCK 1. Inputs THICK: IDIAM: LENGTH: MAX DIA: MIN DIA: UP/DWN: RESET: RET: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation If RESET is set high, then DIA = IDIAM. If DIA is calculated to exceed either the MAX DIA or MIN DIA limits, then DIA will be clamped at the limit and its corresponding output bit will go high. For a winder system, set the UP/DWN bit high. The DIA increases by 2X THICK each time the following equation is true. LENGTH (New) > π × DIA + Length (Old) For an unwinder system, set the UP/DWN bit low.
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Control Block Description 4.73 ADDvantage-32 PLUS UNITY SCALE The Unity Scale block rescales the minimum and maximum limits of a given value to 01. INP MIN-INP =OUT MIN OUT MIN-MAX MAX UNITYSCL FIGURE 4-73. UNITY SCALE BLOCK 1. Inputs INP: MIN: MAX: 2. Outputs OUT: 3. Analog Analog Analog Analog Implementation If MIN - MAX =/ 0, then OUT = MIN - INP/MIN - MAX. If MIN - MAX = 0, then OUT = 0.
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Control Block Description 4.74 ADDvantage-32 PLUS UV PROTECT The block can be used to try to prevent a shoot through condition on a low AC voltage. It does this by disabling the regenerating bridge current limit in a low voltage condition. FIGURE 4-74. UV PROTECT BLOCK 1. Inputs POSI: NEGI: VAC: LOW: CEMF: 2. Outputs POSO: NEGO: 3. Analog Analog Analog Analog Analog Analog Analog Implementation If VAC is greater than the LOW input, then POSO = POSI and NEGO = NEGI.
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Control Block Description ADDvantage-32 PLUS If CEMF is Positive POSO = POSI NEGO = 0.1% If CEMF is Negative POSO = -0.1% NEGO = NEGI In the application, execute the block between the current limit setpoints and the current loop limit to protect the drive.
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Control Block Description 4.75 ADDvantage-32 PLUS WINDER WK/D This block calculates the inertia of a winder/unwinder. The inertia of the material which is essentially a hollow cylinder is equal to WK2 = const × width × ((dia4) - (core dia4)). Therefore, total inertia of a roll of material is the result of the previous equation plus the fixed inertia. FIX A CDIA B (A+B) VAR x WID x VAR 4 SUM 4 (DIA - CDIA ) (A+B) WID (A+B) DIA DIA DIA WK DIV VDIA WINDWKD FIGURE 4-75.
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Control Block Description ADDvantage-32 PLUS The torque required to accelerate a roll is equal to the WK2 of the body times the change in RPM. Torque = WK 2 × Change in RPM Time (For a Fixed Diameter) Torque = WK 2 × Change in FPM Time (For a Variable Diameter) The D/DT block is used for Change in FPM . Time Therefore, the amount of current needed to accelerate a roll should equal the output of the WK/D block times the output of the D/DT block.
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Control Block Description 4.76 ADDvantage-32 PLUS WINDOW COMPARE The Window Compare takes an input and checks to see if it is between a high and low setpoint. The block offers options for absolute value of the input and a complementary output bit. HI LOW INP IN OUT WINCOMPD101 FIGURE 4-76. WINDOW COMPARE BLOCK 1. Inputs INP: HI: LOW: ABS: 2.
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Control Block Description 3. ADDvantage-32 PLUS Implementation If ABS is Low (0), then IN = 1 if (LOW <= INP <= HI) Else: IN = 0. If ABS is High (1), then IN = 1 if (|LOW| <= |INP| <= |HI|) Else: IN = 0.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer SECTION V SIGNAL ANALYZER The signal analyzer is an eight-channel memory recorder capable of recording both digital and analog information. Each channel has separate setup and trigger parameters, allowing any information in the analog and digital tables to be recorded. After the information is captured, it can be displayed on the LCD display or uploaded to the human interface module.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer 5.1 DATA COLLECTION The data stored in the recorder channels can be any analog information or digital bit information located in the data tables. The recorder must be disabled to change the parameter.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer 5.2 TRIGGER Set for a rising edge or falling edge trigger, the recorder can be triggered from any analog or digital bit information located in the data tables. The recorder must be disabled to change these parameters.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer RECORDER CONFIGURATION DEFAULT CHANNEL PARAMETER VALUE ______________________________________________________________________ 5.3 #7 Z***:TRIG7 A/D Z***:TRIG7 ANALOG Z***:TRIG7 DIG Z***:TRIG R/F 7 Z***:TRIG LEVEL7 Q***:ANALOG A***:ACT SPEED D***:FAULT Q***:RISING 0.5 #8 Z***:TRIG8 A/D Z***:TRIG8 ANALOG Z***:TRIG8 DIG Z***:TRIG R/F 8 Z***:TRIG LEVEL8 Q***:ANALOG A***:ACT SPEED D***:FAULT Q***:RISING 0.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer 5.4 PREVIEW Information recorded by the signal analyzer channels is broken into 8,000 individual points. When a particular channel is triggered, a preview can be set to show a number of samples before the trigger occurred. This allows information leading up to the trigger point to be evaluated. For example, if the preview is set at 500, then 500 samples will be recorded before the trigger point and 7,500 after.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer RECORDER CONFIGURATION DEFAULT CHANNEL PARAMETER VALUE ______________________________________________________________________ #1 #2 #3 #4 #5 #6 #7 #8 5.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer 5.7 ANALYZER EXAMPLE: CAPTURE OF AN OVERSPEED EVENT The signal analyzer can trigger on an overspeed event and capture a recording of the speed. The following shows an example of how one channel of the signal analyzer may be configured to capture a signal when an unusual or unexpected event occurs. In this example the analyzer will capture the speed feedback when the speed exceeds a predetermined speed.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer Figure 5-1. An analyzer operation during the capture of an overspeed event. Summary The trigger activated when ABS ACT SPD exceeded 1,050 FPM. The first 4,000 samples of data collected represent the 11.111 seconds of ABS ACT SPD before ABS ACT SPD exceeded 1,050. The remaining 4000 samples collected represent the 11.111 seconds of ABS ACT SPD after ABS ACT SPD crossed through the trigger level of 1050 FPM.
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ADDvantage-32 PLUS ● AC to DC Power Converter Signal Analyzer 5-9
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use SECTION VI PREPARATION FOR USE Preparation for use of the ADDvantage-32 PLUS AC to DC Power Converter System includes unpacking, electrical interconnections, wiring instructions, and installation. 6.1 UNPACKING Inspect all shipping containers for exterior damage. Notify the carrier of any damage detected so that the carrier representative may inspect the equipment and shipping containers.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use ****************************************************** WARNING WHEN CUTTING OR DRILLING INTO ANY ENCLOSURE HOUSING, ALWAYS MAKE SURE THAT METAL SHAVINGS DO NOT DROP ONTO THE COMPONENTS. AVTRON TAPES LARGE SHEETS OF PLASTIC TO THE PANEL AROUND THE COMPONENTS WHEN METAL SHAVINGS ARE LIKELY TO BE PRODUCED. WE RECOMMEND THE SAME TO INSTALLERS OF OUR EQUIPMENT. ****************************************************** TABLE 6-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use 6.3 STORAGE AND INSTALLATION SPECIFICATIONS If the ADD-32 PLUS is to be stored for an extended period of time prior to its installation, the storage temperature should not fall below -20ºC and noncondensing humidity should be no more than 95%. Installation conditions require an ambient temperature of 0-40ºC when enclosed. Refer to the outline drawing provided in the drawing package for enclosure size and cooling specifications.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use 6.7 ELECTRICAL CONNECTIONS ****************************************************** WARNING DO NOT OPERATE RADIO TRANSMITTERS or CELL PHONES IN THE VICINITY OF THE ADD-32 PLUS. The ADD-32 PLUS is an electronic device. Although it is designed to operate reliably in typical industrial environments, the ADD-32 PLUS can be affected by radio and/or cell phone transmitters.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use TABLE 6-2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use TABLE 6-2A.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use Motor armature (A1, A2) and dynamic braking (DB) connections are made to terminals attached to the output contactor at the top of the drive. Drive sizes DC0010, DC0030, and DC0056 provide lugs at these points. Drive sizes DC0110, DC0180, DC0280, DC0360, and DC0510 provide bolts but require terminal lugs for proper connections. Refer to Table 6-2 or appropriate outline drawing to determine correct wire terminations.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use attached for each of the connection points. Refer to Table 6-3 for recommended wire sizes. Motor field output connections are made to terminals + and - of terminal block TB1 located at the bottom of the drive base assembly. No terminal lugs are required. Use #12 AWG to #4 AWG wire. Strip insulation 0.59" from end of wire. NOTE Refer to appropriate outline drawing to determine voltage and current ratings.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use TABLE 6-3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use 6.7.3 540, 850, 1550, and 3000 ADC Use the following information to wire units rated at 540, 850, 1550, and 3000 ADC in accordance with the National Electrical Code. Always review local building and electrical codes before making electrical connections to this device. Refer to Table 6-3 for recommended wire sizes. System interconnections such as digital and analog inputs and outputs, tach, serial link, etc.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use T1 H4 H2 FOR 230 VAC INPUT H3 H1 T1 H4 H2 FOR 460 VAC INPUT H3 H1 JUMPCONLAN Figure 6-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use AC LINE 240/480 VAC 3-PHASE MOTOR ARMATURE DB RESISTOR TB1 6 5 4 3 L2 L1 + A2 L3 DB1 A1 CT4 K1 F2 - F1 F3 F8 F9 F10 F11 CR4 CR1 CR5 CR2 CR6 CR3 CT1 TB1 2 480/240 H4 H3 MOTOR FIELD CR8 + F4 K1 H2 H1 CR7 TB1 1 T1 F5 CT3 INTERNAL LINE TB1 115 VAC 7 8 F6 COOLING FAN F7 LINE NEUTRAL TB1 11 DOK 12 DOK 13 14 MAUX 15 MAUX 16 E-STOP 24 V 20 19 RDY 18 E-STOP RESET E-STOP IN 17 M CONTACTOR GATE K1
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use Figure 6-2B.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use Figure 6-3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use AC LINE 240/480 VAC,3-PHASE L1 TO FIELD BRIDGE L2 L1 TO CONTROL POWER L2 MOTOR ARMATURE K L1 L2 L3 + A2 A1 F4 GND CABLE ASSY P/N B21317-1 CT1 F1 A4 A1 F5 J2 F2 A5 A2 TO FIELD SUPPLY ASSY F6 CABLE ASSY P/N B21317-1 CT3 A6 J3 B 540POWERLAN 1 2 3 Figure 6-4.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use SEE NOTE 1 480 240 H1 240 H2 H3 H4 L1 FROM AC INPUT L2 X1 X2 L1 FROM AC INPUT L2 TB1 L2 L1 2 1 2 1 TB2 4 3 FIELD SUPPLY ASSEMBLY GND F4 F2 F3 CABLE ASSY P/N B21317-1 J2 F1 F5 F6 F7 FROM ARMATURE BRIDGE ASSY TB1 - - CABLE ASSY P/N B21317-1 J3 MOTOR FIELD CR1 CR2 TB1 + + TB2 6 E-STOP IN M CONTACTOR K1 MAUX K4 G K3 RDY K2 DOK 5 TO ARMATURE BRIDGE ASSY BLOWER POWER GATE TB1 DOK OUT 24 V 7 DOK
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use Figure 6-6.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use USER SUPPLIED POWER SOURCE (SEPARATE FROM POWER SOURCE) +24VDC FAX-32 I/O EXPANSION MODULE P/N A19722 (SCHEMATIC D22136) P/N 364909 COMMON TB1 1 J2 J1 P2 P1 1 2.4K 14 14 2 2 15 15 USER IN 7 2.4K USER IN 8 CABLE P/N B21317-1 3 3 16 16 4 4 17 17 5 5 18 18 6 6 19 19 7 7 20 20 8 8 21 21 12 12 2.4K USER IN 9 2.4K USER IN 10 TYPICAL USER INPUTS 10mA SOURCE CURRENT REQUIRED PER INPUT 2.4K USER IN 11 2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use Figure 6-8. ADDvantage-32 PLUS System Interconnections NOTE System interconnections are the same for all ADD-32 PLUS units.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use Figure 6-9. FAX-32 Board Interconnections NOTE FAX-32 interconnections are the same for all ADD-32 PLUS units.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use 6.8 ELECTRICAL INSTALLATION Interconnection wiring and connection diagrams are provided in the supplemental drawing manual and are identified in that Table of Contents. These drawings include part numbers of the major assemblies, and corresponding Schematic/Interconnection Wiring Diagrams. WIRING PRACTICES AND NOTES ****************************************************** WARNING THIS EQUIPMENT CONTAINS HAZARDOUS VOLTAGES.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use All pulse generator cables may be run in common conduit or cable trays because these cables include an electromagnetic shield. Use of conduit is generally recommended instead of cable trays because protection against physical or chemical damage is provided and, if grounded, electromagnetic shielding is provided.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use 6.9 INSTALLATION CHECKOUT After all equipment is mounted and wired, check over the entire installation to be sure that all mounting hardware is secure, all pulse generators are properly aligned, and all wiring interconnections are in accordance with the diagrams in this manual. NOTE Insure that ground cables are properly attached to the drive chassis. Refer to the outline drawing (in drawing package) for location of grounding points.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use SMARTach Alarm ADD-32 PLUS Drive +Vin 6 +12 Vdc 5 P7 15 Tach 1 + 12Vdc 16 Tach 1 Com 13 +24 Vdc +V(OUT) ALM 14 10 Com +User 1 User Input Tach Com -User SMARTachLAN Figure 6-10.
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ADDvantage-32 PLUS ● AC to DC Power Converter Preparation for Use 6-25
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting SECTION VII MAINTENANCE AND TROUBLESHOOTING ****************************************************** WARNING THIS EQUIPMENT CONTAINS HAZARDOUS VOLTAGES. AVOID LOSS OF LIFE, SEVERE PERSONAL INJURY, OR PROPERTY DAMAGE BY FOLLOWING THE INSTRUCTIONS CONTAINED IN THIS MANUAL. THE CONTROLLER PANEL CONTAINS HAZARDOUS VOLTAGES WHEN THE MAIN DRIVE CONTACTOR IS OPEN.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.1 MAINTENANCE REQUIREMENTS Proper maintenance of the ADDvantage-32 PLUS and its associated motor and process equipment is required. Refer to the instructions supplied with the motor and associated process equipment for proper maintenance procedures. PERIODIC MAINTENANCE Under normal operating conditions, the ADDvantage-32 PLUS requires minimal periodic maintenance.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.2 GENERAL DIAGNOSTIC FEATURES The ADD-32 PLUS has an extensive fault and diagnostic check capability. Refer to Table 7-3 for a list of faults and warnings that can be detected. The design of the ADD-32 PLUS also includes protective functions to insure that the microprocessors are functioning as intended. The first protection is the use of a watchdog reset circuit for each processor.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting The ADDvantage-32 PLUS uses built-in diagnostics which constantly monitor for faults which may occur in the controller, motor, or other external inputs. The diagnostic levels used to assist in troubleshooting are as follows: 1. INITIAL POWERUP CHECK Upon powerup of the drive, the diagnostic test checks all boards, cables, and incoming power.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-1. LED DEFINITIONS TITLE COLOR DEFINITION +5 V POWER ON Green Lights when power is present to keypad. RUNNING Green Lights when a command is given to close the motor contactor. Commands are RUN, JOG, or THREAD. EMERG STOP OK Green Lights when emergency stop input is high and emergency stop reset has been pressed.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-2. POWERUP MESSAGES (cont.) FAULT MESSAGE PROBLEM SOLUTION -------WARNING------INVALID APPLICATION DEFAULT FAILED cycle power to reset Application memory unable to be programmed. a.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-2. POWERUP MESSAGES (cont.) FAULT MESSAGE PROBLEM SOLUTION -------WARNING------CONFIG P/N DOES NOT MATCH HARDWARE ID UP key to continue The drive part number in DRIVE CONFIG (Y000: DRIVE PN) is incorrect for the drive hardware. a.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-2. POWERUP MESSAGES (cont.) FAULT MESSAGE PROBLEM HARDWARE PROBLEM MISSING CABLE MICRO -> BRG BOARD Drive detected a missing ribbon cable between the microprocessor and bridge interface board HARDWARE PROBLEM MISSING THERMISTOR CABLE ON BRIDGE BOARD Bad thermistor or missing cable. HARDWARE PROBLEM OPEN ARMATURE BRIDGE CABLE DETECTED Open circuit detected in armature bridge interlock loop.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting CONTACTOR (Y***:F-CLR ON M). In addition to clearing the actual fault, the fault queue can also be cleared in one of two ways: 1) The user may clear the fault FIFO by using the FAULT FIFO CLEAR syntax in the FAULT menu. 2) The user may configure the drive to clear the fault fifo on the positive transition of a bit in the digital table (Y***:F-FIFO CLR). TYPES OF WARNINGS AND FAULTS A.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-3. HARDCODED FAULTS AND WARNINGS (Cont.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-4. FAULT DESCRIPTIONS FAULT MESSAGE PROBLEM SOLUTION BRIDGE (II) T Heatsink overtemperature. a. Undersized motor. b. Parameter X001: MOTOR IARM scaled wrong. c. Parameter X002: MOTOR IFLD scaled wrong. d. Check bearings. e. Check gearbox oil. f. Replace bridge interface board. g. Replace micro board. CNTL POWER Loss of power to the unit. a. If only fault, check plant power. b. Check other faults.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting FAULT MESSAGE PROBLEM SOLUTION IARM VOFFST The drive firmware has detected that the zero offset of the armature current feedback exceeded allowable limits. a. Replace microprocessor board INST OVR CU Instantaneous OvercurrentArmature Current above 300%. a. b. c. d. e. f. L-FREQ HIGH Line frequency above 65 Hz. a. Check plant power frequency. b. Replace power supply board. c. Replace microprocessor board.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting FAULT MESSAGE PROBLEM SOLUTION OPEN ARM No armature resistance detected or more than four SCR's failed. a. Check armature wiring. b. Check motor for open armature through 360º rotation. c. Check fuse F11 for 4 quad drives. d. Check for motor contactor closing. e. Replace bridge interface board. PHASE IMBAL Line voltage unstable, varies over 20%. a. b. c. d. Check incoming line voltage. Check line fuses.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting FAULT MESSAGE PROBLEM SOLUTION SCR OPN C+F C + open SCR fault message. SCR CR3 or fuse F10 for 510 amp and below. SCR A103 or fuse F3 for 540 amp and above bridges. a. Check fuse. b. Check cable assembly connected to J2 of microprocessor board and its associated connectors. c. Replace SCR or drive base assembly. d. Replace bridge interface board. e. Replace microprocessor board. SCR OPN A-F A - open SCR fault message.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting FAULT MESSAGE PROBLEM SOLUTION SCR OPN C+R Open SCR fault message. SCR CR3 or fuse F10 for 510 amp and below. SCR A103 or fuse F3 for 540 amp and above bridges. a. Check fuse. b. Check cable assembly connected to J2 of microprocessor board and its associated connectors. c. Replace SCR or drive base assembly. d. Replace bridge interface board. e. Replace microprocessor board. SCR OPN A-R Open SCR fault message.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting FAULT MESSAGE PROBLEM SOLUTION SCR SHRT A- Shorted SCR-CR4 or snubber on 510 ADC and below units or Shorted SCR-A104 on 540 ADC and above units a. Replace bridge interface board and snubber board if applicable. b. Replace SCR module. c. Replace microprocessor board. SCR SHRT B- Shorted SCR-CR5 or snubber on 510 ADC and below units or Shorted SCR-A105 on 540 ADC and above units a.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 3. SIGNAL ANALYZER The Signal Analyzer (refer to Section V) also assists the user in diagnosing failures. The analyzer can record eight parameters over a specified time period, which is useful in detecting machine or system problems. For example, speed feedback can be recorded to detect a bad gear tooth or out of balance roll. Refer to Section V for setup and operation of the signal analyzer. 7.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 13. 14. 15. 16. 17. Reattach the case to the drive door using the four screws removed in step 11. Replace ground wire. Replace all cables removed in steps 4, 5, 6, 7 and 8. Reapply power and re-enter data. Reset unit. Figure 7-1. Replacing Microprocessor Board in Case NOTE Replacement of the microprocessor board is the same for all ADDvantage-32 PLUS units, regardless of size.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.3.2 REPLACING BRIDGE INTERFACE BOARD (A3) AND SNUBBER BOARD (A4) (510 ADC and Below) (Refer to Figures 7-2 and 7-5.) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 7.3.3 Remove power from the unit. Open base assembly door. Remove cables on bridge interface board. Loosen the two captive screws that secure the bridge interface assembly to the chassis. Swing the assembly out on its hinges. Remove ground wire.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting Figure 7-2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting Figure 7-3.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.3.4 REPLACING BRIDGE INTERFACE BOARD (A3) (540, 850, 1550, and 3000 ADC) (Refer to Figure 7-4.) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Remove power from the unit. Disconnect armature bridge cables from J2 and J3. Open base assembly door. Remove ground wire. Remove cables on bridge interface board. Loosen the two captive screws holding the bridge interface assembly to the base.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.4 REPLACING DRIVE SUB-ASSEMBLY (510 ADC and Below) (Refer to Figure 7-5.) ****************************************************** WARNING HAZARDOUS VOLTAGES WHICH CAN CAUSE SEVERE INJURY OR DEATH ARE PRESENT DURING THE OPERATION OF THIS EQUIPMENT. TURN OFF AND LOCK OUT ALL SOURCES OF POWER BEFORE MAKING ANY REPAIRS.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 23. 24. 25. 26. 27. Replace ground wire on door. Attach all seven bridge interface cables and shut door. Open cover and attach J7, J8, J9 to microprocessor board. Verify all connections. Reapply power. Figure 7-5.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.5 REPLACING DRIVE SUB-ASSEMBLY (550 ADC) ****************************************************** WARNING HAZARDOUS VOLTAGES WHICH CAN CAUSE SEVERE INJURY OR DEATH ARE PRESENT DURING THE OPERATION OF THIS EQUIPMENT. TURN OFF AND LOCK OUT ALL SOURCES OF POWER BEFORE MAKING ANY REPAIRS. ****************************************************** This procedure covers replacement of the entire DC Drive Controller Base SubAssembly.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting Figure 7-6.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.6 TEST PROCEDURE FOR LEAKING THYRISTORS/SCRs An SCR might be leaky or shorted if a false Tach Loss and/or SCR SHRTX + fault occurs when the DC contactor closes. To determine this, perform the following steps: 1. 2. 3. 4. From the main keyboard/display menu, use the up and down arrow keys until “OPERATE” is displayed. Press the right arrow key and “DRIVE ANALOG” will be displayed.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting SCRTEST1LAN Figure 7-7. SCR Module Layout The measured voltage that is significantly lower than all the others measured indicates a bad SCR and can be determined with the following table: BA1 BA2 Phase A CR1 CR4 Phase B CR2 CR5 Phase C CR3 CR6 Example: Measured AC voltages (snubber disconnected) BA1 BA2 Phase A 285 230 Phase B 150 250 Phase C 327 243 The above table indicates CR2 is leaky.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting IF THE SNUBBER IS NOT DISCONNECTED, THE VOLTAGE DIFFERENCE MAY BE VERY SMALL. Leaky SCRs on older style drives may require burden resistors. There are RESISTOR MODIFICATION KITS which are used as a burden on systems that have leaky SCRs. The resistors are standard now on newer drives, but on older drives may need to be added. There are two different kits, the only differences being in the lugs provided.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting NOTE IN CASE OF A HOT SCR, THE READINGS MAY BE SIGNIFICANTLY LOWER IN STEPS 1, 2, AND 4. Figure 7-8.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.8 THYRISTOR/DIODE REPLACEMENT (510 ADC and Below) ****************************************************** WARNING HAZARDOUS VOLTAGES WHICH CAN CAUSE SEVERE INJURY OR DEATH ARE PRESENT DURING THE OPERATION OF THIS EQUIPMENT. TURN OFF AND LOCK OUT ALL SOURCES OF POWER BEFORE MAKING ANY REPAIRS. ****************************************************** TABLE 7-5. SPECIAL TOOLS REQUIRED QTY.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting NOTE Each pair of wires is labeled with a single letter corresponding to a letter silkscreened on the base. 5. 6. 7. 8. 7.8.1.2 Refer to Figure 7-9 and Table 7-5. Determine hardware size used to mount bus bar assembly to the thyristors/ diode. Using the torque wrench and the appropriate socket, remove the hardware as shown in Figure 7-9. Remove bus bars from the thyristor.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting A1 A2 F1, F2 L1 L2 DC CONTACTOR (OPTIONAL) L3 "+" F8 F9 K1 F10 CT4 CT1 CT3 F3, F4 CURRENT TRANSFORMERS CT1, CT3, CT4 DC BUS BARS POWER THYRISTORS CR4, CR5, CR6 CR7 ONLY CAUTION J K L P M N BA2 CONNECT LEADS AS SHOWN TO PREVENT DAMAGE TO UNIT.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 5. Plug in all gate leads. Match letter designation of twisted wire pair to corresponding letter silkscreened on the base. NOTE On thyristors without polarized connector housings, it is important to keep the yellow wire of each pair on “outboard” side of device and the red wire on the “inboard” side.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting ****************************************************** CAUTION IT IS NECESSARY TO FOLLOW THE TORQUE SPECIFICATIONS TO INSURE PROPER OPERATION AND RELIABILITY OF THE UNIT. ****************************************************** 7.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 6. d. Connect the new fuse to the adjacent bus bars using the 1/2-13 screw and 1/2" Belleville springs. Tighten to 335-365 in-lb. Be certain to orient the bus bars properly to each other now, before attaching to the base. e. Reattach the fuse to the base using the two 1/2-13 screws and 5/16" Belleville springs. Tighten to 120-140 in-lb. f. Reattach the vertical bus bar removed in step a.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting b. Remove the terminal screws that attach the remaining wire leads to the device to be replaced. c. Using a 5/32" Allen wrench, remove the mounting screws on each end of the device and remove the device. d. Apply a layer of thermally conductive compound to bottom of new device and reinstall. Tighten the #10-24 socket head screws to 3850 in-lb. Recheck torque after a minimum of 3 hours and apply torque seal. e.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting NOTE As the unit is shipped, fuses F3 and F4 are 3 amp, for 460/575 VAC operation. To use for 230 VAC input, F3 and F4 must be changed to 5 amp (see Table 7-8b). Fuses to make this change are supplied in a bag attached to the drive. A label is also included which must be affixed to the drive. See paragraph 6.6.4 for reconnection instructions. 9.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.10 THYRISTOR/DIODE/FUSE REPLACEMENT (540, 850, 1550, 3000 ADC) (Refer to Figures 7-11, 7-12, and 7-13.) ****************************************************** WARNING HAZARDOUS VOLTAGES WHICH CAN CAUSE SEVERE INJURY OR DEATH ARE PRESENT DURING THE OPERATION OF THIS EQUIPMENT. TURN OFF AND LOCK OUT ALL SOURCES OF POWER BEFORE MAKING ANY REPAIRS. ****************************************************** TABLE 7-7.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.10.1 REPLACING THE POWER THYRISTOR MODULE ASSEMBLY (A101-106) 7.10.1.1 Disassembly 1. Remove power from the drive. 2. Remove the ground lead(s) located in the lower left corner or left center of the back of the drive front panel. 3. Loosen the front panel screws. Using the slotted openings, lift the panel up and off. 4. Unplug cable connector P1 and move the cable away from the module.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7. Using the fuse (F1-6) as a handle, slowly slide the assembly forward and lift out as a single unit. ****************************************************** WARNING THYRISTOR MODULES WEIGH APPROXIMATELY 25-60 LBS. AND COULD CAUSE PERSONAL INJURY IF DROPPED. ****************************************************** DC155X-2 and DC155X-4 Only (Items 8a and 9a below): 8a.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.10.1.2 Reassembly NOTE Conical washers are included in the mounting hardware for thyristor and fuse replacement. Washers must be installed correctly for proper holding pressure. See Figure 7-10. ******************************************************* CAUTION IMPROPER MOUNTING OF CONICAL COULD RESULT IN DRIVE FAILURE.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 3. 4. 5. 6. DC54X DC85X DC155X -2, -4 DC155X -A,-B/DC300X 165-185 in-lb. 335-365 in-lb. 390-420 in-lb. Attach cable connector P1 on all modules. Replace the front panel. Reconnect the ground wire(s) to the front panel. Reapply power to the unit. ****************************************************** CAUTION IT IS NECESSARY TO FOLLOW THE TORQUE SPECIFICATIONS TO INSURE PROPER OPERATION AND RELIABILITY OF THE UNIT.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting ************************************************************ For DC0010 through DC0056 drive sizes, all SCR gate and cathode leads must be connected as shown. For DC0110 and larger drive sizes, only field SCR gate and cathode leads must be connected as shown. ************************************************************ 9. 10. 11. 7.10.2.2 Remove the three Phillips head screws on CR1 and CR2 (six total).
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7. 8. Plug in cables at J2 and J3. Close the door of the field supply assembly and reapply power. ******************************************************* CAUTION IT IS NECESSARY TO FOLLOW THE TORQUE SPECIFICATIONS TO INSURE PROPER OPERATION AND RELIABILITY OF THE UNIT.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting Figure 7-11.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting Figure 7-12.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 1 2 J3 TB100 D GN P1 1 3 J1 TB1 2 J2 A113 1 VOLTAGE ISOLATION ASSEMBLY 3 NOTE: Fuses F1 through F6 are parallel fuse units on DC250X units.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting Figure 7-13.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-8a. FUSE REPLACEMENT GUIDE (10-510 ADC) (Refer to Figure 7-5 for fuse location.) DRIVE RATING (AMPS) F1,F2 RATING/ P/N F3,F4 RATING/ P/N F5 RATING/ P/N F6 RATING/ P/N F7 RATING/ P/N F8,F9,F10 RATING/ P/N F11 RATING/ P/N 10 5A, 500V/ 324438 2A, 600V/ 324452 3A, 250V/ 324451 1A, 250V/ 324195 0.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-8b. FUSE REPLACEMENT GUIDE (550 ADC) DRIVE RATING F1,F2 RATING/ P/N F3,F4 RATING/ P/N* F5 RATING/ P/N F6 RATING/ P/N F7 RATING/ P/N F8,F9,F10 RATING/ P/N F11 RATING/ P/N F12 RATING/ P/N F13 RATING/ P/N 550 ADC Armature, 12 ADC Field 60A, 700V 324730 * 8A, 250 VAC/ 324199 1A, 250 VAC/ 324195 1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-9. VENDOR GUIDE AVTRON P/N FUSE RATING BUSSMANN P/N LITTELFUSE P/N 324008 324019 0.6A, 250V 1.25A, 250V MDL-6/10 MDL-1 1/4 313-1 1/4 324154 6.25A, 250V 326-6 1/4 324184 5A, 250V MDA-6 1/4 1/4 MDA-5 324195 1A, 250V MDA-1 326-1 324199 8A, 250V MDA-8 326-8 324267 1400A, 700V 324397 1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.11 FUSE REPLACEMENT (540, 850, 1550, 3000 ADC) 7.11.1 FUSE REPLACEMENT FOR ARMATURE BRIDGE ASSEMBLY 7.11.1.1 Disassembly 1. Remove power from the drive. 2. Disconnect the ground wire(s) located on the lower left corner or left/center on the back of the front panel. 3. Loosen the front panel screws. Using the slotted openings, lift the panel up and off. 4a.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.11.1.2 Replacement and Reassembly 1. 2. Refer to Figure 7-9 for proper hardware installation. Install the new fuse(s) and torque tighten the bolts per the following table: DC054X, DC085X DC155X-2 and -4 165-185 In-lb. 335-365 In-lb. 3. 4. 5. DC155X-A and -B DC300X (Bus Link to Bus Bar) 390-420 In-lb. NOTE: The 1/2" bolts that attach the bus links to the fuse ends should be torque tightened to 335-365 In-lb.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting TABLE 7-10. FUSE REPLACEMENT GUIDE (Applies to Amp Ratings DC054X, DC085X, DC155X, DC300X) ASSEMBLY/ REF. DES.
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ADDvantage-32 PLUS ● AC to DC Power Converter Maintenance and Troubleshooting 7.12 THYRISTOR MODULE COOLING BLOWER REPLACEMENT (550 ADC) 1. 2. 3. 4. 5. 6. 7. Remove power from the unit. Open main drive door. Refer to Figure 7-3. Remove the panel with the circular grill by removing eight Phillips-head screws. The inlet ring is also attached to this panel. With a long nut driver, remove the four #10-24 self-locking nuts that hold the blower support and blower to the base.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication SECTION VIII IEEE 802.3 ETHERNET COMMUNICATION 8.1 OVERVIEW The Avtron ADDvantage-32 PLUS DC supports an 802.3 Ethernet star structured network. The ADDvantage-32 PLUS supports both 100 base FX Fiber Optic and 10/100 base UTP Copper Ethernet media. The Avtron Ethernet network is implemented using an Avtron ESBX Ethernet board, P/N A26494 that can provide 100 Mbaud fiber full duplex IEEE 802.3 Ethernet communications.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication Avtron PDC-6 drive control systems using 802.3 Ethernet communications provide a high level of reliability, performance, and diagnostics. Utilization of the 802.3 Ethernet requires ADDvantage-32 PLUS hardware and firmware capable of Ethernet support. 8.1.1 ESBX Ethernet Board The ESBX Ethernet board P/N A26494 Rev. D and higher is hardware configurable to use either Fiber Optic or Twisted Pair UTP (Copper) media.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication Figure 8-1. Avtron ESBX Module The ESBX boards are sensitive to Electro Static Discharge (ESD). These boards must be properly handled using an Anti-Static Wrist Wrap connected to a good ground! The ESBX boards must be carried and/or shipped in approved Anti Static bags! One ESBX Ethernet board is required for each ADDvantage-32 PLUS Drive. The ESBX board plugs into SBX connector J4 on the microprocessor board for ADDvantage-32 PLUS DC Drives.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication The following picture shows an overview of a typical Avtron Drive System utilizing Ethernet communications.
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ADDvantage-32 PLUS IEEE 802.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 8.2 ADDvantage-32 PLUS HARDWARE/SOFTWARE REQUIREMENTS The following represents the hardware and software requirements for Ethernet Support: Hardware Requirements • ESBX Ethernet Board P/N A26494 (Rev. D and higher) - Hardware configurable for Fiber Optic or UTP Copper twisted pair media. • Compatible Managed Ethernet Switch for network. • Fiber Optic Cables and/or CAT 5 Cables.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication The Ethernet IP address can be assigned to the ADDvantage-32 PLUS drive by either the “HARD SET” or “DRIVE ID BASED” method. The “HARD SET” IP address method has all four fields of the IP address set by drive calibration parameters in the “DRIVE CALIBRATE” menu. The four calibration parameters that define the IP Address are “IP ADDR HI”, “IP ADDR HM”, “IP ADDR LM” and “IP ADDR LO”. Note that IP ADDR LO must not be set to 256 for the “HARD SET” method.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication ETHERNET. You will not be able to download Calibration and Configuration data to the drive via ADDAPT 2000 over ETHERNET until these parameters are correctly set. Obtain unused IP addresses from your MIS or IT department when setting up drives on a network so the ID jumper may be set accordingly (or set ADDR LO to the available last octet).
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication DRIVE IP ADDRESS: X***: IP ADDR HI: Highest octet of the DRIVE IP ADDRESS. Range 1-255, default = 10 X***: IP ADDR HM: High Middle octet of the DRIVE IP ADDRESS. Range 1-255, default = 1 X***: IP ADDR LM: Low Middle octet of the DRIVE IP ADDRESS. Range 1-255, default = 206 X***: IP ADDR LO: Low octet of the DRIVE IP ADDRESS.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 10.1.206.1-10.1.206.127 would be one subnet and 10.1.206.129-10.1.206.254 another, not accessible by the other.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication X***: WEB passWrd: PAGE>>>>>> <<<<< FUTURE USE TO ENABLE ACCESS TO DRIVE’S WEB Drive Configure Menu – “Y” Parameters Y***: ETHRNET COM: DISABLE, ENABLE, AUTO-ENABLE, default = AUTO-ENABLE This parameter determines if the drive will communicate via ETHERNET. If this parameter is set to DISABLE or AUTO-ENABLE, then an ESBX Ethernet board is not required on the drive for correct operation.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication you are attempting to download to a failed Ethernet board whose failure symptom was a total loss in communication, then the procedure below for downloading ESBX software to the board will not work as communication with board is required. Avtron’s factory can program the ESBX board without communication but it is not available for field use at this time.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication MAC Address: 3. ____ - ____ - ____ - ____ - ____ - ____ Record the Source computer’s network settings information (Computer’s IP and Subnet mask addresses). This information can usually be found under the Internet Protocol (TCP/IP) properties found in the Local Area Connection properties of computers Network and Dial Up Connections setup.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 6. Click the “Send” button. A progress bar will indicate progression of file transfer.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 7. 8.5 As indicated, once the LED’s on the ESBX module are alternately flashing, indicating the firmware has been successfully transferred into non-volatile memory, perform a cold restart of the drive by removing and then re-applying control power to the drive. ETHERNET SWITCHES A Switch is a network device that connects two or more separate network segments and allows traffic to be passed between them when necessary.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication Be aware that some Switches do not have an administrative account or may use a different User Name and Password than above. See your Switch manual for specific technical information. If the User Name and Password are changed from their factory default, Avtron recommends using: User Name: avtron Password: 64183 Once logged in via the provided serial cable, an IP address can be assigned to the Switch such that the Web-based configuration can be utilized.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication complex drive control functions yet retains the ability to communicate to the drives via a high performance Ethernet network. Based on high speed, open Ethernet communication protocols you get the most flexibility going into the future.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication Ethernet using the ADDAPT 2000 Programming Tools/PC, you will need to obtain an available IP address for your ADDAPT computer. Depending on who designed the Ethernet network, you may need to get this information from the Avtron Project Engineer, your plant Project Engineer or your MIS Department.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 3. Has the ADD-32 PLUS ESBX board completed its 45 second boot up cycle following a power cycle? 4. Did Ethernet communication fail on one or more than one drive? If there is communication loss to multiple drives, can the problem be traced to a common Switch blade or a common Multi Fiber Cable? For communication loss to either single or multiple drives: a. Measure and verify that Switch power is applied. b.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication LINK ACTIVE LED: 9. If ESBX board LINK ACTIVE LED is “off” and Switch port LED is “off”: a. Cycle power to ADD-32 PLUS drive and wait for the 45 second boot up to complete. Did the LINK ACTIVE LED and Switch port LED turn “on”? If so, replace the ESBX Board. 10. If ESBX LINK ACTIVE LED is “on” but communication problems still exist: a. Can ADDAPT 2000 and/or Performance View communicate to the drive(s)? b.
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ADDvantage-32 PLUS IEEE 802.
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ADDvantage-32 PLUS IEEE 802.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication DIAGNOSTIC IP can't forward IP fwd same net IP unknwn proto IP sent up stack IP local out IP pks dropped IP reassm OK IP frag'd OK IP out frg made IP can't frag IP bad options IP no route IP bad version IP raw ip's INIT VALUE 5 MIN 10 MIN TCP Connect Init TCP Connect Esbl TCP Connect Drpd TCP 25 TCP 26 TCP 27 TCP 28 TCP 29 TCP 30 TCP 31 TCP 32 ADDvantage-32 PLUS Drive Ethernet Diagnostics Definitions UDP Mpool Empty: software error counter.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication UDP Good Receive: counter containing the number of valid UDP frames that have been received by the drive. In order for the UDP frame to be valid, it must have a valid footprint. UDP Invalid Type: counter containing the number of UDP frames that were not valid. A frame will be considered invalid if it does not have a valid footprint. The probable cause of this type error will be a programming error in the device transmitting the UDP frame.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication PPR No Reply: counter containing the number of times the ADD-32 PLUS did not reply to a PEER PRIMITIVE transaction initiated by the ESBX module. Increments of this counter indicate that the ADD-32 PLUS may not be responding to the ESBX and may be the result of a hardware problem or a possible software problem. Contact Engineering if this counter is incrementing. QRY Frames: the number of QUERY frames received by the module.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 8.8 ETHERNET COMMUNICATIONS PROTOCOLS FOR ADD-32 PLUS™ Ethernet communications with the ADD-32 PLUS drives are implemented using one of four common protocols or proprietary Avtron Peer-Primitives such as Avtron's ADDvantage-32 PLUS Application Programming Tools (ADDAPT™).
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 8.9 TRANSMISSION CONCEPTS Most Ethernet communications use either the UDP or TCP formats as follows in 8.9.1 and 8.9.2. The Requests for Comments (RFC) document series referenced below is a set of technical and organizational notes about the Internet (originally the ARPANET), beginning in 1969. Memos in the RFC series discuss many aspects of computer networking, including protocols, procedures, programs, and concepts. 8.9.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 8.9.2 Transmission Control Protocol (TCP) TCP is a standard protocol described by RFC 793, “Transmission Control Protocol”. TCP provides considerably more facilities for applications than UDP, notably error recovery, flow control, and reliability. TCP is a connection-oriented protocol, unlike UDP, which is connectionless. Most of the user application protocols, such as Telnet and FTP, use TCP.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication This format is used by Modbus TCP and Allen-Bradley’s Explicit and PCCC formats. 8.9.3 Network Addressing Concepts The industry standard IP addressing definitions are as follows: 8.9.3.1 Class-based IP Addresses The first bits of the IP address specify how the rest of the address should be separated into its network and host part.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication • Class B addresses: (128.x.x.x to 191.x.x.x), subnet mask 255.255.0.0 These addresses use 14 bits for the and 16 bits for the portion of the IP address. This allows for 214-2 (16382) networks each with 216-2 (65534) hosts; a total of over 1 billion addresses. • Class C addresses: (192.x.x.x to 223.x.x.x), subnet mask 255.255.255.0 These addresses use 21 bits for the and 8 bits for the portion of the IP address.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication 8.9.4 Interconnect Issues and Notes 1) 2) 3) 4) 8.9.5 All devices should be connected via a Switch; the use of hubs is not recommended. For more information on Switches vs. hubs, refer to RFC 0970, “On packet Switches with infinite storage.” A non-managed Switch may be used if cost is the only issue, but the management and diagnostic capabilities of a managed Switch make the additional cost a good investment to ensure a dependable network.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication Figure 8.9.5.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication EGD Exchanges are lists of data. Each node (each unique IP address) has its own list of exchanges that it can produce -- up to 32 exchanges of data. How these data lists are built and how they are interpreted at the consumer end are discussed in the Application Notes section. These Exchanges maybe configured as either Uni-Cast (Producer to a single Consumer) or Multi-Cast (Producer to a group of Consumers). 8.9.5.
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ADDvantage-32 PLUS IEEE 802.3 Ethernet Communication • • For the SLC, the PCCC protocol supports SLC Protected Typed Logical Writes with three address fields available in the read and receive functions. For the ControlLogix, the PCCC protocol supports PLC-5 Typed Writes and PLC-5 Typed Reads. NOTE Additional information on using AB-CSP protocol is provided in Appendix H. 8.9.5.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures SECTION IX SYSTEM DATA STRUCTURES This section details the data structures of all necessary tables and data inputs used to set up and define operation of an ADDvantage-32 PLUS. Some parameters are write protected, meaning the information is read only and cannot be written to. If a write is attempted on a protected area, an error message appears.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures ****************************************************** WARNING Particular locations have been set up for writing information to an ADDvantage-32 PLUS. These locations are A***:LOCATION X for analog values and D***:LOC BIT X for digital values. It is highly recommended that all information written to an ADDvantage-32 PLUS be written to these locations. These parameters reside in regular system memory and can be written to often.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures TABLE 9-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures TABLE 9-1. DATA FILES (Cont.) File Number 9.3 Structure Bytes/ Element Table Name Data Type Data Mode 49 ANALYZER CONFIG PROMPT 11 A RO 50 51 ANALYZER CONFIG LEGALS ANALYZER CONFIG 2 2 I I RO R/W 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 DIAGNOSTIC STATUS CHAN-1 DIAGNOSTIC STATUS CHAN-2 DIAGNOSTIC STATUS CHAN-3 DIAGNOSTIC STATUS CHAN-4 DIAG. TRACE DATA CHAN-1 DIAG.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures floating point format. This table contains application specific data where size and definition are functions of the software part number and the drive application. FILE 10 - ADT LABELS Contains all of the predefined label definitions for each analog input listed in File 9. 9.3.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.6 FILE 14 - CAL TABLE DEFAULTS This file contains all of the predefined default values for calibration. The organization of this file differs in that the complete table is broken up into four subfiles. Each sub-file is organized as one floating point value grouped in sub-files of 32 elements each. For example: Sub-File 0 element 0 1 . element 31 Value FP FP . FP Sub-File 1 element 32 . . element 63 Value FP . . FP 9.3.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.10 FILE 18 - CONTROL CAL LABELS This file contains all predefined label definitions for the control calibration. One element is used to produce one label. For example: First element - ZERO_ANALOG Next element - ONE_ANALOG_ (spaces are shown as __ ) Reading the first element returns the following data: ..... 5AH 45H 52H 4FH 20H 41H 4EH 42H 4CH 4FH 47H .... Z E R O A N A L O G 9.3.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.18 FILE 26 - DEFAULT CONTROL CAL UNITS This file contains all of the predefined default units for control calibration. One element is used to define one unit definition. For example: First element - UNITS Next element - UNITS 9.3.19 FILE 27 - CONTROL CAL This file contains all of the calibration values for each control calibration entry. Each element contains one calibration value in floating point format.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures LEAST SIGNIFICANT BYTE FIRST ELEMENT = 0 0 1 0 0 0 MOST SIGNIFICANT BYTE 0 1 0 0 0 1 0 0 0 1 D007 FWD BR ACT D006 D005 D004 D003 MAX A ALPHA D002 D001 D000 D015 FLD OK PT D014 D013 D012 D011 SPD MIN PT D010 D009 D008 FILE28LAN The illustrated example for File 28 shows that the Forward Bridge is active and maximum firing angle has been reached.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures calibration. One element is used to define the units for the associated label. For example: First element - VOLTS Next element - %_DRIVE 9.3.24 FILE 32 - DRIVE CAL HI LIMS This file contains all of the predefined high limit values for each drive calibration value. Each element contains one high limit value. 9.3.25 FILE 33 - DRIVE CAL LO LIMS This file contains all of the predefined low limit values for each drive calibration value.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.27 FILE 35 - DRIVE CONFIG LABEL This file contains the drive configuration labels displayed during drive configuration. Each element contains one label. For example: First element - DRIVE_PN Next element - BRIDGE_SELFTEST 9.3.28 FILE 36 - DRIVE CONFIG LEGALS This file contains the drive configuration legal options.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.30 FILE 38 - DRIVE CAL This file contains all of the calibration values for each drive calibration entry. At initial power up, or a power up with default conditions request, the default values in File 34 will be written into this file. For example: First element - AD_REF Next element - IARM_SPAN 9.3.31 FILE 39 - SELECT LIST LABELS The select list table contains ASCII data that may be read, but not written to.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.34 FILE 42 - SOFTWARE PART NUMBER AND VERSION NUMBER This file contains the part number and version number for the particular version installed in the unit. The table is organized as two bytes per element with two integer elements. They are organized as: Part Number Version Element 0 Element 1 Reading this file would return the part number and version number of the installed software. 9.3.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures channel are identical. Elements 0-4 correspond to (Z002-Z006). correspond to (Z102-Z106), etc. EXAMPLE: ANALYZER CAL HI LIMS - FILE 45 Analyzer 1 Element 0 9999.0 1 9999.0 2 2999.0 3 9999.0 4 9999.0 5 0.0 6 0.0 7 0.0 Analyzer 2 Element 8 9999.0 9 9999.0 10 2999.0 11 9999.0 12 9999.0 13 0.0 14 0.0 15 0.0 Analyzer 3 Element 16 9999.0 17 9999.0 18 2999.0 19 9999.0 20 9999.0 21 0.0 22 0.0 23 0.0 Analyzer 4 Element 24 9999.0 25 9999.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures This file contains the legal references that may be used to configure control for each channel. This table must be used to generate configuration data changes. Any data reference not contained in this table will be invalid, and control action will be undefined. The table is organized as a two-dimension array with eight (8) by nineteen (19) unsigned short integer values for each of the four channels.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.44 FILES 52 THROUGH 55 - DIAGNOSTIC STATUS TABLES The diagnostic status tables allow recovery of the status of each of the four diagnostic channels, Files 56 through File 59. Refer to section 8.19 of ER 14363-001. The complete status data must be recovered to determine the status and state of the diagnostic data table before reading any data table.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures Each table element is defined as follows: bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Type Index Value The upper four bits define the type assigned, while the lower 12 bits define the index into the table defined by the type. For example, if the type bits were 00, then the index value would be the offset into the Select List table.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.48 FILE 63 THROUGH 64 _MISC. STATUS FILES 63 64 9.3.49 DOWNLOADING RETURN FAULTS I I R/W R/W FILE 65 THROUGH 68 DIAGNOSTIC TRACE CONTROL FILES 65 ARM TRACE ENABLE TRACE FTRACE LINK CONTROL 66 67 68 9.3.50 2 2 2 I R/W 2 2 2 I I I RO RO R/W FILE 69 – RESERVED FOR FACTORY USE File 69 is reserved for factory use and should not be accessed. 9.3.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9.3.
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ADDvantage-32 PLUS ● AC to DC Power Converter System Data Structures 9-20
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting SECTION X SERIAL LINK INSTALLATION AND TROUBLESHOOTING This section contains drawings and tables useful when installing and troubleshooting a serial link. Drawing B35141 sheets 1, 2, and 3 show ADD-32 PLUS serial link wiring. Table 10-1 provides a list of RS232 pin assignments for connectors DB9 and DB25. Table 10-2 provides a list of potential problems along with possible causes and remedies. SERIAL DATA FORMAT 1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting Figure 10-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting 10-3
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting Figure 10-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting Figure 10-1.
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting TABLE 10-1. RS-232C PIN ASSIGNMENTS The following table is a complete list of RS232 pin assignments for DB25 and DB9 connectors.
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ADDvantage-32 PLUS ● AC to DC Power Converter Serial Link Installation and Troubleshooting TABLE 10-2. PROBLEMS WITH THE SERIAL LINK SYMPTOM PROBLEM/SOLUTION Xmit light on 485 card does not blink 6 times while ADDapt attempts to connect. Computer/485 card configuration is not compatible. To fix, see 485 card instructions and computer setup instructions. The 485 card must have its CTS DISABLED.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage SECTION XI USB USAGE The ADDvantage-32 PLUS AC to DC Power Converter System includes a USB interface to allow easy upgrade and programming of the system. The USB interface allows operators to save/restore calibration data, store signal analyzer, upgrade firmware, and more. Figure 11-1 shows the USB keypad syntax and how to navigate around to perform USB operations.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage The ADDvantage-32 PLUS performs read-to-read information previously stored on the USB memory stick and performs write operations to store information to a USB memory. All information on the USB memory stick may also be accessed with any personal computer that has a USB port. The USB memory stick will appear as a file directory structure when installed and viewed on a personal computer.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage The final subdirectory that may exist in the DRIVE### directory is the FIRMWARE subdirectory. This subdirectory, if it exists, holds the files necessary for firmware downloads to the drive. The firmware file must have a “.dld” extension, and only ONE such file may exist in the subdirectory. When a USB firmware upgrade is commanded from the keypad, the drive will read the “.dld” file ONLY from this directory. In addition to the “.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Figure 11-3: The ADDvantage-32 PLUS electronics enclosure shows connector J8.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage 11.1 USB SIGNAL ANALYZER STORE The ADDvantage-32 PLUS drive allows the user to save drive SIGNAL ANALYZER data to an installed USB memory stick.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Figure 11-4. This illustrates the USB signal analyzer file naming convention. When a USB store of the signal analyzer data is requested, and if the signal analyzer directory does not exist or contains no files with the appropriate naming conventions, the drive will write the analyzer data to a file or files with the storage sequence number of zero (00).
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage 11.1.1 ANALYZER STORE COMPLETION MESSAGES After the user has initiated the operation to store the signal analyzer information to the USB memory stick, one of the following messages will be displayed to indicate the results of the requested operation: Message ---ALYZR SAVED-ALZR SAVE ERROR ALZR SAVE CANCEL NO USB DEV PRSNT NO ANLR CHN DONE 11.1.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Figure 11-5. The PROPERTY view of an analyzer file that has been saved to the USB memory stick by an ADDvantage-32 PLUS drive. 11.2 USB FLASH LOAD The ADDvantage-32 PLUS drive allows the user to update ADD-32 PLUS firmware from files contained on the USB memory stick.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Pressing the right arrow will show: USB FLASH LOAD FILE:69400210.DL The second line of the LCD display will show the first 11 characters of the file that will be used to update the drive firmware. In this case, the drive firmware will be updated with the contents of the file 69400110.DLD. The “.DLD” extension on the file indicates that it is an ADDvantage-32 PLUS download file.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage The “0000” on the second line of the display is the initial value that is shown and must be changed to the appropriate authorization code. Use the UP, DOWN and RIGHT key to change the numbers in the display. Once the correct authorization code is reached, pressing ENTER will result in the following display: USB FLASH LOAD UP KEY TO CONFIRM When the UP key is pressed, the firmware is updated.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage a valid ASCII number, then terminate the algorithm and use the authorization code computed in step 4 above. EXAMPLE Use the five steps above to interpret a FLASHKEY.TXT file that has the first four characters “1234”. 1) 2) 3) 4) 5) The authorization code = 0 First character is “1”. Set the authorization code equal to 1. Second character is “2”. Multiply the authorization code by 10 and then add 2. The authorization code = 10 * 1 + 2, or 12.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage NOTES Drive will cease normal operation upon initiation of the flash load. Drive will require that power be cycled upon completion of the flash load. Drive will not allow a flash load to occur when the drive is running. The operator must take great care to insure that the correct file is being downloaded into the drive. 11.2.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Message AT9 PROCESSOR FIRMWARE UPDATE SUCESSFUL Meaning Message displays upon completion of flash load. CYCLE PWR to RESET INVALID CODE >>LOAD ABORTED ABORTED-RUN ON >>LOAD FAILURE 11.3 Message indicates an invalid AUTHORIZATION CODE is entered by the user. The AUTHORIZATION CODE must match the code contained in the FLASHKEY.TXT file. The user is cancelling the flash load operation. No flash update is performed.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage NOTES Each diagnostic store will overwrite the DIAGNOSTIC.DAT data file on the USB memory stick, so exercise care to only initiate the diagnostic store at the appropriate time after a drive fault has occurred and as directed by the factory. Upon completion of the diagnostic store, the drive will resume collecting diagnostic data. When a fault is detected by the drive, diagnostic data collection will again be suspended.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage 11.4 USB DRIVE INFORMATION STORE The ADDvantage-32 PLUS drive allows the user to save a text file to the USB memory stick that documents basic drive information such software part numbers and versions for all firmware installed on the drive; the checksums for the various calibration and configuration data; current fault information; LAN diagnostic information (if the drive is equipped with an Ethernet expansion module), and limited operating data.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Figure 11-6. An example of the DRIVE INFORMATION store operation during which the drive saves a snapshot of relevant drive information.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage 11.4.1 DRIVE INFORMATION STORE COMPLETION MESSAGES After the user has initiated the operation to save the drive information to the USB memory stick, one of the following messages will be displayed to indicate the results of the requested operation: Message DRIVE INFO SAVED D-INFO SAVE ERR NO USB DEV PRSNT 11.5 Meaning The drive information successfully saved to the USB memory stick.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage The drive will look in a specific directory for the calibration/configuration files based on both the drive ID as set by jumpers on connector J8 and the part number and version of the firmware installed on the drive. The directory will be ADD-32 PLUS/DRIVE###/69pppp.Vnn. The ### represents the drive ID as set by jumpers on connector J8. The 69pppp.Vnn represents the part number and version of the drive firmware.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage A calibration file that has been saved using the ADDAPT program can be loaded by the drive via the USB memory stick. Any calibration file that has been saved in the ADDAPT program will be loaded into the drive in its entirety. The drive ignores the “MARKED”/“UNMARKED” attribute of individual drive calibration and configuration parameters that ADDAPT includes in the “.add” file. 11.5.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage Press the RIGHT key to display the following: USB CAL STORE FILE:CAL_SAVE_01 The display will show a file name of CAL_SAVE_01, which is the default file name. A flashing cursor will appear under the “C” of CAL_SAVE_01 to indicate that the file name may be edited. The UP and DOWN keys may be used to scroll through the choices of characters at the indicated cursor position.
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ADDvantage-32 PLUS ● AC to DC Power Converter USB Usage The maximum number of files that may exist in a subdirectory is 100 files. Any attempt to store a calibration/configuration file to a directory that contains 100 files or more will result in an error and the file will not be saved. 11.6.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board SECTION XII UPGRADE TO NEW CONTROL BOARD The ADDvantage-32 can be upgraded to an ADDvantage-32 PLUS by replacing the ADDvantage-32 microprocessor and system boards with an ADDvantage-32 PLUS microprocessor board. In addition to replacement of hardware, the ADDvantage-32 calibration and configuration data may be upgraded for use on the ADDvantage-32 PLUS.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 12.1 INSTALLATION OF HARDWARE The ADDvantage-32 microprocessor board and system board are contained in an enclosure that is mounted to the front of the drive as shown in Figure 12-1 A. The hardware upgrade process involves the replacement of that enclosure with a new one that contains the ADDvantage-32 PLUS microprocessor board. The new ADD-32 PLUS is shown in Figure 12-1 B.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Figure 12-1 A. The older ADDvantage-32 shows the electronics enclosure, which features a maintenance keypad with a two-line alphanumeric digital display and 12-status LED indicators.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Figure 12-1 B. The ADDvantage-32 PLUS shows the electronics enclosure, which includes a remotable maintenance keypad with a four-line alphanumeric display and 11status LED indicators.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 12.1.1 PROCEDURE TO UPGRADE THE HARDWARE DRIVE The upgrading of a drive from the ADDvantage-32 to the ADDvantage-32 PLUS can be accomplished by performing the following steps: 1. 2. 3. Use the ADDAPT maintenance tool to upload and save the existing drive calibration and configuration data. Shut off all power to the drive.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Figure 12-2. ADDvantage-32 electronics enclosure shows the field wiring to be disconnected.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 4. Remove the two ribbon cables that provide connections between the electronics enclosure and the bridge interface board. The two cables have the part numbers B20726-1 and B20727. The cables that are shown in Figure 12-3 below are plugged into connectors on the printed circuit boards within the ADDvantage-32 electronics enclosure. The B20726-1 cable will be reused with the ADDvantage-32 PLUS and should be retained.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 5. Close and latch the ADDvantage-32 electronics enclosure door. Open the drive cover. Remove the four screws attaching the electronics enclosure to the drive cover. This is illustrated in Figure 12-4. Figure 12-4. The ADDvantage-32 drive cover shows the four screws that hold the electronics enclosure in place.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 6. Reuse the four screws removed in step 5 to install the ADDvantage-32 PLUS electronics enclosure as shown in Figure 12-5. Figure 12-5. Install the ADD-32 PLUS electronics enclosure to the drive cover with the four screws.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 5 After attaching the new electronics enclosure, a ribbon cable supplied as part of the upgrade kit will be installed. The cable is part number B33178, which is visible on the ribbon cable. One side of the cable plugs into connector J2 on the bridge interface board. The cable will then be routed across the back of the drive cover and through the slot into the electronics enclosure.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 6 The B20726-1 ribbon cable removed in step 4 will be reinstalled. One side of the cable plugs into connector J4 on the bridge interface board and routes across the back of the drive cover and through the slot into the electronics enclosure. The position and routing of the B20726-1 cable is shown in Figure 12-7. Figure 12-7.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 7 Close the drive cover and open the electronics enclosure door. Install the connectors on the other ends of cables B33178 and B20726-1 as follows: • Cable B33178 plugs into connector J1 on the ADDvantage-32 PLUS microprocessor board. • Cable B20726-1 fits into connector J2 on the ADDvantage-32 PLUS microprocessor board. Figure 12-8 shows both connectors J1 and J2, as well as the installed cables. Figure 12-8.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 8 Reinstall all field wiring connectors that were removed in step 3 as shown below in Figure 12-9. Figure 12-9. The field wiring to be reconnected are shown in this ADDvantage-32 PLUS electronics enclosure image.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 9 Upgrade the ADDvantage-32 drive calibration and configuration file that was saved in step 1 to begin using ADD-32 PLUS files. Refer to the section on software conversion below for instructions on the upgrade procedure. 10 Turn on power to the ADDvantage32 PLUS drive. 11 After the drive has completed initialization, download the drive calibration and configuration file that was upgraded in step 9.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board TABLE 12-1. NEW DRIVE CONFIGURATION PARAMETERS CONFIGURATION PARAMETERS FUNCTIONALITY Y059: DPY L3 MODE Sets the data type to be displayed on line 3 of the LCD display. Choices are: ANALOG, DIGITAL, DIGITAL BIT or FAULT. If Y059 is set to FAULT, then the top entry of the Fault FIFO will be shown on line 3. Y060: DPY L3 ANLG If line 3 display mode is set to ANALOG, this is the analog value to display.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 12.2 ADDVANTAGE-32 TO ADDVANTAGE-32 PLUS CAL/CONFIG UPGRADE In addition to upgrading the hardware of an ADDvantage-32 drive to convert it into an ADDvantage-32 PLUS drive, the calibration and configuration files that had been saved also require an upgrade before they can be used in the ADDvantage-32 PLUS.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Follow all prompts as they appear during the installation process. The installation may require a reboot of the computer and the user will be prompted to initiate the reboot if it is required. On some computers the installation may fail if the user does not having sufficient administrative privileges. Figure 12-12 shows the typical message displayed when the installation cannot proceed due to insufficient administrative privileges.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Figure 12-12. This screen snapshot shows the message indicating insufficient administrative privileges. During the installation procedure, the user will typically receive an installation security warning as shown in Figure 12-13. Ignore the warning and click on the Install button to proceed with the installation. Figure 12-13. A screen snapshot of the installation security warning that will usually appear.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 12.2.2 THE CONVERTTOADD32PLUS SOFTWARE UTILITY PROGRAM Once installed and started, the ConvertToADD32PLUS utility will appear as shown in Figure 12-14. Figure 12-14. A screen snapshot of the ConvertToADD32Plus utility.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board If the BROWSE button is used, a dialog box like the one shown in Figure 12-15 will open and show all the configuration files to be converted. Figure 12-15. All the configuration files that will be converted appear in the Open Configuration File dialog box.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 12.2.2.2 ADD-32 PART AND VERSION NUMBERS Once a valid ADDvantage-32 calibration and configuration file has been specified, the utility displays the software part number and software version number of the drive. Figure 12-16. The ConvertToADD32Plus utility screen shows the location of the ADDvantage-32 calibration and configuration file software part number and software version number. 12.2.2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Figure 12-17. This is the dialog box for the Template Open Directory field. The template files contain information on all of the calibration and configuration data for a particular part number and version of drive software.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board 12.2.2.5 ADD-32 PLUS PART AND VERSION NUMBERS The final two entries specify the ADDvantage-32 PLUS drive software part number and software version to which the input configuration file (see section 12.2.2.1) will be converted. Figure 12-18 shows the locations of the part and version numbers. Figure 12-18.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board Figure 12-19. A screen snapshot shows a successful conversion of the ADDvantage-32 calibration and configuration file to ADDvantage-32 PLUS drive. If the conversion fails for any reason, a dialog box will be displayed to indicate the conversion failed and provide an error message with information about the cause of the failed conversion. Table 12-2 provides the complete list of error messages. TABLE 12-2.
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board ERROR MESSAGE Successfully converted to Cannot convert ADD32 configuration file <{ADD32 configuration filename>. ADD32 template: , ADD32Plus Template are unequal in CFG section at position Cannot convert ADD32 configuration file <{ADD32 configuration filename>. ADD32 template: .
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ADDvantage-32 PLUS ● AC to DC Power Converter Upgrade to New Control Board ERROR MESSAGE ADD32Plus configuration file does not exist or proper privileges are not granted to read the file Exception encountered while checking for existence of ADD32 configuration file - Cannot find registry key and value . Using default .