Operation manual for Airless paint sprayer High Pressure Electric Airless paint sprayer Titan 440i model intelligent series Remark: this guide manual is the same with model DP-6389 ,the content include :the operation of equipment,cleaning ,maintenance ,and repair,be sure to pre-operational ,read the manual carefully before you use this machine.
1. warning and precautions Safety Precautions This manual contains information that must be read and understood before using the airless sprayer equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. WARNING This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow. CAUTION This symbol indicates a potential hazard to you or to the equipment.
NOTE TO PHYSICIAN: Injection into the skin is a traumatic injury. It is important to treat the injury as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable. HAZARD: EXPLOSION AND FIRE – Solvent and paint fumes can explode or ignite. Severe injury and/or property damage can occur.
• Contact your coating supplier about the compatibility of material with aluminum. HAZARD: HAZARDOUS VAPORS – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning. PREVENTION: • Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection. • Wear protective eyewear.
Grounding Pin Cover for grounded outlet box CAUTION Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. 2.
F Pump filters The percolation gets into the coating in the equipment G Return Valve return to vertical direction for the state open ,the horizontal direction for spraying state (close) H Coating painting outlet Link Coating tube and manometer Position I Suction tube Will be from buckets in the paint inhalation equipment J Paint return tube Return to the state paint or solvent outflow from here ※The pressure control button operating Constructions Middle pressure area(green) indicate that mid
3. operation I prepare before switching on. 1. prepare tool: i. 5-inch,6-inch all within a hexagonal wrench. ii. Cross screw 4 iii. 14-17、17-19of a double-headed wrench iv. a blender or a stirring rod v. antivirus mask and a set of overalls vi. a brush vii. some rags viii. a multimeter ix. 30-meter,2.5MM² power line extension x. a power regulator 2.
3. the initial use of new equipment: the new equipment of the factory contain a protective effect lubricants,so the initial use of new equipment need to join the clean water of few soap to take in to clean ,the flollowing step is cleaning: ⑴add to suction tube containing a little soapy water in the buckets ⑵add to the waste will be returned in the paint barrels\buckets. (3)return valve will be installed in the vertical direction . (4)open equipment power switch..
⑽open spray gun insurance . ⑾ paint gun mouth to discard the paint wall inside the bucket ,deduction under the trigger,and the spray gun to paint the original old solvent removed ,until the clean up of the new solvent exclusion .(as the above chart) ⑿close spray gun insurance(as the right chart) ⒀slowly pressure control buttons will be set in the high pressure(green areas) position.
3. pressure relief steps ! !warning! ! in any equipment cleaning ,repair and maintenance or before the middle of the break, and you must step in accordance with the venting pressure relief . ⑴ close spray gun insurance(as the right chart) ⑵shut the power switch. ⑶pressure control buttons will be set on place without pressure(black areas) potision. ⑷open spray gun insurance and a 180-degree reversal.
IV. spraying skills 1. Caution should be taken when operating spray gun, high-pressure hoses and operator of physical coordination between the two, the operator standing at the feet spraying distance slightly over Shoulder Width, a high-pressure pipe in their hands, high-pressure pipe will be not stretched too tight, help to Spray when the shift easier. 2. The right hand grasps spray gun, not proper button up to move a trigger with index finger and middle finger too tightly. 3.
5. In order to obtain complete and uniform coating, we are here to advise you when the spray gun should be covered before each shot 50 percent, that is, 50 per cent of the lap, so the entire work surface coating line Uniform (as for chart). 6.
V. cleans ⑴First according to the "pressure relief steps" to eject the pressure and coating inside equipment. ⑵Nozzles and nozzle jacket will be unloaded. ⑶Add suction pipe will be put into clear water bucket or the appropriation dilution. ⑷Put the reflux tube into Paint waste barrels. ⑸Return valve will be installed in the vertical direction ⑹ Pressure control buttons will be set in the washing position (the red area) ⑺ Turn on the power switch.
VI. maintenance Before maintenance, you must determine the fault of the equipment, otherwise, the equipments unnecessary equipment ac cessibility will seriously affect the function and greatly reduce the service life of equipments .
2. Return valve maintenance steps ⑴Remove return valve switch on the bolt. ⑵ Unloading return valve switch and switch back seat. ⑶By wrench return valve components unloaded thimble. ⑷Determine return valve gaskets in the right position. ⑸Will be a new return valve installed on components screwed tightly onto. ⑹In return valve switch applied to a small lubricants and install. ⑺thimble. to return valve components exposed switch at the front.
● Suction ring component replacement ⑴In accordance with the "ball valve maintenance steps" to unload the upper and lower ball valve. ⑵Suction component will be below the two-position rotary nut removed. ⑶Suction tube components will be slightly shelland pulled down so that the shell about 1.5 cm from the equipment. ⑷From the field in the suction components will be introducedslowly shell straight Plunger rod to the crankshaft andconnecting rod of the bottom of the T-mount separation.
⑿In determining seals ring and locator installed in the correct position, the piston rod will be components from the suction casing from the bottom to bottom-up equipment, and rubber hammer to knock plunger rod gently into the suction components, until the plunger rod into the correct position. Note: plunger rod and all components required in the load applied to a small lubricants.
No suction equipment 1. air in the tube 1. Check suction tubes and open to return valves fluxing is too small or 2.Inadequate equipment pressure 2. increase 1. No paint supply 1. Inspection no fluxing 2.Cleaning or replacement filters 2 Suction tube filter plug. 3. Gun body filter plug 3.Cleaning or replacement filters 4. Diluted paint 4. high coating viscosity Equipment is impossible to maintain pressure pressure 1. 1. Equipment leakage 1.
spray gun not expecting 1 Supply free paint. 1. checking 2. nozzle Or filter plug 2. Cleaning spray gun and seal ring 3. spray needle wear 3. spray needle replacement 3. Spray Frequently asked questions Trailing spray sites are 1.Spraying under pressure 1. increased Coatings pressure 2. Paint can not be totally 2. Replace smaller nozzle phenomena atomized 3. Paint enough velocity 3.cleaning spray gun and equipment seal ring 4. Paint high viscosity 4. Reduce the viscosity of paint 5.
8、 exploded drawing and parts list Suction component decomposition map 20
Suction Component Model Description List No. 1 quantity Product Description Suction components 1 No. 23 Product Description Quantity Under Ball Valve Cylinder 1 Complete suction components (Does not include No.
9. Annex 一 . Nozzle Selection Spraying the spray paint and the flow rate is determined by the nozzle, so choosing the right nozzle is very important and appropriate spraying construction sites can enhance the efficiency of the flow is appropriate to reduce unnecessary waste of paint, and vice versa Ran.
10. Technical data for DP6389 Electric power rating 900W Input voltage AC180—240V Output voltage DC200—220V frequency 50HZ Maximun output pressure 20MPa The largest unloading flow 2.1L/min The largest spray flow 1.9L/min Effective spray distance 350-400mm Spray width 250mm Compressive strength of the 30 MPa high pressure Max.nozzle type 515-519 N.W. 18.
Product Quality Guarantee 1. Ensure that the products are Dino-Power Industry & Trade Co., Ltd. original products. 2. Ensure that the products are qualified products, such as a product is found to have quality problems itself, users have the right to request replacement of local authorized dealers similar qualified products. 3.