Instruction Manual 4200 Transmitters D200354X012 July 2013 FisherR 4200 Electronic Position Transmitters Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Educational Services . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual 4200 Transmitters D200354X012 July 2013 Introduction Scope of Manual This instruction manual provides installation, operating, calibration, maintenance, and parts ordering information for Fisher 4200 electronic position transmitters (figure 1). Refer to separate instruction manuals for information on the actuator and valve.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Table 1. Specifications when operating terminal voltage varies between 11 and 30 volts DC Available Configurations See table 2 Input Signal Source: Single potentiometer is standard or a dual potentiometer is available for the 4215 only.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Table 2. Available Configurations TYPE NUMBER TRANSMITTER ELECTRICAL POSITION SWITCHES 4210 4211 4212 4215 X X --X 4220 4221 4222 X X --- TRAVEL Long‐Stroke Up to 610 mm(1) (Up to 24 Inches) --------- DUAL POTENTIOMETER X --X X Standard Stroke Up to 105 mm(1) (Up to 4.125 Inches) X X X X X --X ------- X X X ------- ------X 1. See table 3 for zero and span limits. Table 3.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Table 4.
4200 Transmitters July 2013 Instruction Manual D200354X012 Check with your process or safety engineer for any additional measures that must be taken to protect against process media. If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual. When a 4200 transmitter is ordered with an actuator, the factory mounts the transmitter and adjusts the zero and span for the travel specified on the order.
Instruction Manual 4200 Transmitters D200354X012 July 2013 WARNING Failure to follow these conditions of “safe use” could result in personal injury or property damage from fire or explosion, or area re‐classification. CSA Intrinsically Safe, Explosion-proof, Dust Ignition-proof No special conditions for safe use. Refer to table 5 for approval information, figure 24 for CSA loop schematics, and figure 26 for typical CSA/FM approval nameplates. Table 5.
Instruction Manual 4200 Transmitters D200354X012 July 2013 ATEX Special Conditions for Safe Use Intrinsically Safe, Dust 4211 and 4221 This equipment is intrinsically safe and can be used in potentially explosive atmospheres. The apparatus must only be connected to a certified associated intrinsically safe equipment and this combination must be compatible as regards intrinsic safety rules.
Instruction Manual 4200 Transmitters D200354X012 July 2013 IECEx Intrinsically Safe, Dust 4211 and 4221 Maximum ambient temperature: -40_C to +71_C. The equipment (Ex ia) can be only connected to an intrinsically safe equipment and this combination must be compatible as regard the intrinsic safety rules. The enclosure of the equipment must not be submitted to mechanical impact or friction. Type n, Dust 4211 and 4221 No special conditions for safe use.
4200 Transmitters Instruction Manual July 2013 D200354X012 Mechanical Connections Sliding‐Stem Actuator Mounting; 4210, 4211, 4212, and 4215 Transmitters Use the following general procedures and figures 15, 16, 17, and 18 to mount the transmitter on sliding‐stem actuators, standard stroke up to 105 mm (4.125 inches) travel. Refer to figure 15 for key number locations for this example. 1. Install the transmitter on the mounting plate (key 21) with two cap screws (key 32). 2.
Instruction Manual 4200 Transmitters D200354X012 July 2013 3. Install the mounting plate (key 21) on the actuator using the four cap screws and washers (keys 23 and 24). The transmitter and bracket can be mounted in any of four positions by using the cap screws (key 23) on the face of the actuator hub. 4. Tighten the cap screws (key 23) slightly while aligning the potentiometer shaft on the transmitter with the coupler plate assembly pin (key 57). When aligned, tighten the four cap screws (key 23).
4200 Transmitters Instruction Manual July 2013 D200354X012 the cable transducer housing (key 100A). Lock the coupling in place by tightening the inboard socket cap screw (key 100F). 10. Turn the potentiometer shaft (key 5) to the midpoint of its range. 11. Carefully install the transmitter to the cable transducer housing (key 100A) making sure that the potentiometer shaft (key 5) slides freely into the coupling (key 100E) and remains in the midpoint position. Reinstall the four cap screws (key 100D).
Instruction Manual 4200 Transmitters D200354X012 July 2013 the cable transducer housing (key 100A). Lock the coupling in place by tightening the inboard socket cap screw (key 100F). 10. Turn the potentiometer shaft (key 5) to the midpoint of its range. 11. Carefully install the transmitter to the cable transducer housing (key 100A) making sure that the potentiometer shaft (key 5) slides freely into the coupling (key 100E) and remains in the midpoint position. Reinstall the four cap screws (key 100D).
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 4.
Instruction Manual D200354X012 4200 Transmitters July 2013 DC power supply independent of the receiving device is recommended. A separate return is required for the relays. This prevents relay return currents from flowing in the transmitter 4 to 20 milliamperes DC current loop. For the position switch relay wiring, during normal operating conditions relays K1 and K2 are energized, which connects the common (C) terminal to the normally open (NO) terminal (TB1 and TB2, figure 4).
4200 Transmitters Instruction Manual July 2013 D200354X012 6. If only one output port is used, screw the pipe plug (supplied with the transmitter) into the unused port. 7. Perform the potentiometer alignment and direct/reverse action procedures for all applications. Potentiometer Alignment CAUTION The following procedure must be performed prior to calibrating the transmitter or position switches. Failure to perform this procedure may result in erratic performance or unit failure.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 5. Transmitter Printed Wiring Board Assembly TOP COMPONENT SIDE (VIEWED FROM TOP SIDE) IDENTIFICATION LABEL 5. Apply power to the instrument. 6. While the device is in mid‐stroke position, insert a screwdriver blade into the slot in the end of the potentiometer shaft (see figure 15), or turn the coupler (key 52, figure 19 or key 100E, figures 22 and 23) to turn the potentiometer shaft until the DVM reads 1.25 ±0.05 volts DC.
4200 Transmitters July 2013 Instruction Manual D200354X012 For reverse action, exchange the positions of the brown and red wires. Arrange wires on the terminal block (TB1) for either direct or reverse action to match the application requirements; then repeat the potentiometer alignment procedures. Refer to the Calibration section to adjust the zero and span of the transmitter and/or position switch circuits.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 6.
Instruction Manual 4200 Transmitters D200354X012 July 2013 cover and connecting a milliammeter between TP1 (+) and TP2 (-) on the printed wiring board (figure 5) on 4210, 4211, 4215, 4220, or 4221 transmitter. On 4212 or 4222 connect a voltmeter between TP5 (+) and TP6 (-) to measure potentiometer position. Note You will need to loosen the set screw (key 106) before removing the cover.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Table 9.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Test Connections to the Field Wiring Compartment During calibration set up the transmitter as shown in figure 8. Except for 4211 and 4221 transmitters, the field circuit printed wiring board is used. A 4211 or 4221 transmitter uses a barrier strip (key 11, figure 4) mounted in the field wiring compartment for field wiring connections. For calibration and bench check of the 4211 or 4221 transmitter, make connections to the barrier strip (key 11).
Instruction Manual D200354X012 4200 Transmitters July 2013 Transmitter Circuit Zero and Span Adjustment WARNING On an intrinsically safe instrument, the current monitoring across TP1 and TP2 during operation must be with an approved meter. Personal injury or property damage may result from fire or explosion if an approved meter is not used in a hazardous area.
4200 Transmitters July 2013 Instruction Manual D200354X012 The following procedure sets the high and low position switches, and the deadband for each of them. The high position switch must be adjusted before the low position switch. Use an ohmmeter connected between the normally closed (NC) and common (C) connections on terminal block TB1 (high switch) or TB2 (low switch) to observe relay switching action as directed by the procedures.
Instruction Manual 4200 Transmitters D200354X012 July 2013 1. To provide an indication of switch condition, remove power from the instrument. Connect an ohmmeter to TB2 between the (NC) and (C) terminals (figure 4). 2. Stroke the device to the point of travel where the low position switch is to operate (See figure 7). 3. Apply power to the instrument. 4. Ensure that the low position switch potentiometer (LOW, R6, figure 5) is fully counterclockwise as previously instructed. 5.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 9.
Instruction Manual 4200 Transmitters D200354X012 July 2013 On units with position switches, the transmitter voltage regulator, 4 to 20 mA signal, and relay coil currents flow in the wire between the power supply (+) terminal and the (+) terminal on TB3. The transmitter voltage regulator, switching, and relay coil currents are returned to the power supply common from the (R) terminal on TB3. The 4 to 20 mA output signal flows between the (-) terminal on TB3 and the power supply common.
4200 Transmitters Instruction Manual July 2013 D200354X012 Maintenance WARNING To avoid personal injury or property damage from the sudden release of pressure: D Always wear protective clothing and eyewear when performing any maintenance operations. D Do not remove the actuator from the valve while the valve is still pressurized. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Troubleshooting Procedures Transmitter Circuit Note On transmitters with position switches, the (R) terminal on the field circuit printed wiring board must be connected to the power supply negative (-) terminal for proper transmitter operation, even though the position switch outputs are not used. 1. Verify that the instrument is receiving power, and verify that the receiving device(s) are operating correctly. 2.
Instruction Manual 4200 Transmitters D200354X012 July 2013 3. Check voltages V2 and V3 as described in table 10: a. If either or both of the voltages are not present, field repair of the instrument is not recommended. Return the instrument to the factory for repair. b. If V2 and V3 are correct, continue with the following steps: 4. Perform the high and low position switch calibration procedures in the Calibration section. 5.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Transmitter Printed Wiring Board Refer to figure 12 for component locations. Figure 12. Transmitter Printed Wiring Board Removal: 1. Remove power from the transmitter. 2. With the transmitter compartment covers removed, disconnect the connectors from J1, J2, and J3 if they are used. Note that you will need to loosen the set screws (key 106) before removing the covers. 3. Note the locations of the wires, then disconnect the wires from TB1. 4.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Replacement: Note When replacing connectors J1, J2, and J3 do not reverse the connector. The connector can be forced on in the opposite direction. Reversing any connector can cause incorrect operation of the transmitter. Refer to figure 8, view A, for proper insertion of the connectors. 1. Check the printed wiring board for correct jumper configuration. Refer to table 11. Table 11.
Instruction Manual 4200 Transmitters D200354X012 July 2013 2. Remove the three screws that hold the board in place. 3. Grasp one of the components that protrudes from the board and gently lift the board from the field wiring compartment. 4. Place the board on an anti‐static surface for repair or replacement. Replacement: 1. When the replacement board is ready, lower the board into the transmitter compartment. 2. Insert and tighten the three screws and, install the wiring connections that were removed.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment, always mention the transmitter serial number. When ordering replacement parts, refer to the part number of each required part as found in the following parts lists. WARNING Use only genuine Fisher replacement parts.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 14. Housing Assembly for Fisher 4211 or 4221 Transmitter without Position Switches 68 APPLY LUBRICANT OR SEALANT 49A7891‐M Parts List Key 9 Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Key Description Key Description 49 Thread Locking Adhesive (medium strength) (not furnished with transmitter) Anti‐seize lubricant (not furnished with transmitter) Pipe Plug (not shown), pl steel Machine Screw (not shown), pl steel 4212, 4222 only Wire Retainer, pl steel, (2 req'd) Nameplate 2‐Wire Connector Identification label (see figure 5) Set screws, hex socket, 18-8 SST (2 req'd) 33 Stem Bracket, zn pl steel Size 30 thru 130 with
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 15. Typical Transmitter Mounting on Fisher 585C Size 60 Thru 130 (470, 471, 470‐7, 471‐7), 657, or 667 Actuator TRAVEL, mm (Inch) Up to 54 (2.125) max Up to 105 (4.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Key Description 23 Cap Screw, zn pl steel (2 req'd) Size 30 thru 40 Size 45, 46 Size 50, 60 Size 70 Size 80 thru 100 Washer, pl steel (2 req'd) Size 30 thru 40 Size 45 thru 100 Operating Arm, pl steel Cap Screw, pl steel Square Nut, pl steel Torsional Spring, zn pl steel 24 25 26 27 29 30 Lever Assembly Size 30 thru 100 w/ 54 mm (2.125 inch) max travel Size 70 thru 100 w/ 54 thru 105 mm (2.125 thru 4.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 16. Typical Transmitter Mounting on Fisher 585 or 585R Actuator STEM BRACKET VIEW INDENT 1 INDENT 2 INDENT 3 INDENT 4 INDENT MARK INDENT NUMBER TRAVEL mm INCHES 0.75 1.125 1.5 2 19 29 38 51 1 2 3 4 FOR SIZES 25 AND 50 39A7636‐D STEM BRACKET VIEW INDENT 1 INDENT 2 INDENT 3 INDENT 4 INDENT 5 INDENT 6 INDENT 7 INDENT 8 INDENT MARK 40B9854‐D INDENT NUMBER 1 2 3 4 5 6 7 8 TRAVEL mm 19 29 38 51 64 76 89 102 INCHES 0.75 1.125 1.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 17. Typical Transmitter Mounting on Fisher 585C or 585CR Actuator 37B4775‐A Parts for Mounting the Transmitter on 585 or 585C Actuators (figures 16 and 17) Key Key Description 12 Machine Screw, pl steel (2 req'd) 585 & 585R only Mounting Plate, steel 585C and 585CR 585 and 585R Size 25, 50 Size 100 Note The lever assembly, key 30, is not used with size 25 and 50 actuators. Individual parts below (key 30A through 30C) are needed.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 18.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 19.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 20. Typical Transmitter Mounting on Fisher 1052, Size 20 Actuator Figure 21.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 22.
Instruction Manual 4200 Transmitters D200354X012 Mounting Parts for Long‐Stroke Sliding‐Stem Actuators July 2013 Key Description 61 Cable Clip, stainless steel Yoke boss 5H, Cylinder size 127 to 254 mm (5 to 10 inches), Max travel 305 mm (12 inches) and 406 mm (16 inches) Note Yoke Boss 5H Cylinder size 305 & 356 mm (12 & 14 inches), Max travel 305 mm (12 inches) and 406 mm (16 inches) Yoke Boss 7 IN Cylinder size 127 to 356 mm (5 to14 inches), Max travel 305 mm (12 inches) and 406 mm (16 inches)
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 23.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Description Key Description 72 73 Hex Nut, stainless steel Hex Nut, zn pl steel (2 req'd) 77 83 86 100 Machine Screw, pl steel (6 req'd), (not shown) Lockwasher, stainless steel Washer, pl steel (6 req'd), (not shown) Transducer Assy 75 Cap Screw, stainless steel, (4 req'd) Yoke boss 5H, Cylinder size 127 to 254 mm (5 to 10 inches), Max travel 305 mm (12 inches) and 406 mm (16 inches) Key Yoke Boss 5H Cylinder size 305 & 356 mm (12 & 1
Instruction Manual 4200 Transmitters D200354X012 July 2013 Loop Schematics and Nameplates This section includes loop schematics required for wiring of intrinsically safe installations. It also contains typical approvals nameplates. If you have any questions, contact your Emerson Process Management sales office. Figure 24. Fisher 4211 and 4221 CSA Schematic HAZARDOUS LOCATION NON-HAZARDOUS LOCATION I.S. CLASS I,II,III DIV 1, GROUPS A,B,C,D,E,F,G 4211, 4221 Vmax = 30 VDC Imax = 150 mA Pi = 1.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 25. Fisher 4211 and 4221 FM Schematic HAZARDOUS LOCATION NON-HAZARDOUS LOCATION I.S. CLASS I,II,III DIV 1, GROUPS A,B,C,D,E,F,G N.I. CLASS I, DIV 2, GROUPS A,B,C,D 4211, 4221 Vmax = 30 VDC Imax = 150 mA Pi = 1.0 W Ci = 18 nF Li = 0 mH FM APPROVED BARRIER SEE NOTE 6 WARNING THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 26.
Instruction Manual 4200 Transmitters D200354X012 July 2013 Figure 27.
4200 Transmitters July 2013 Instruction Manual D200354X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher is a mark owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
