Operator`s manual
Table Of Contents
- Dionex ICS-1100 Ion Chromatography System Operator’s Manual
- Contents
- 1 • Introduction
- 2 • Features
- 3 • Operation and Maintenance
- 3.1 Operation Overview
- 3.2 Turning On the System Power
- 3.3 Connecting to Chromeleon
- 3.4 Set Up the Eluent Reservoir
- 3.5 Check All Connections
- 3.6 Prime the Pump
- 3.7 Set System Operating Conditions
- 3.8 Equilibrate the System and Verify Operational Status
- 3.9 Prepare Samples
- 3.10 Loading and Injecting Samples
- 3.11 Processing Samples
- 3.12 Maintenance
- 4 • Troubleshooting
- 4.1 Error Messages
- 4.2 Troubleshooting Error Messages
- 4.3 Liquid Leaks
- 4.4 Pump Difficult to Prime or Loses Prime
- 4.5 Pump Does Not Start
- 4.6 No Flow
- 4.7 Erratic Flow/Pressure Reading
- 4.8 Excessive System Backpressure
- 4.9 Peak “Ghosting”
- 4.10 Nonreproducible Peak Height or Retention Time
- 4.11 Abnormal Retention Time or Selectivity
- 4.12 No Cell Response
- 4.13 High Cell Output
- 4.14 Baseline Noise or Drift
- 4.15 Vacuum Degas Assembly Does Not Run
- 5 • Service
- 5.1 Diagnostic and Calibration Procedures
- 5.2 Isolating a Restriction in the Liquid Lines
- 5.3 Replacing Tubing and Fittings
- 5.4 Rebuilding the Injection Valve or Auxiliary Valve
- 5.5 Replacing an Auxiliary Valve Pod
- 5.6 Cleaning and Replacing the Pump Check Valves
- 5.7 Replacing a Pump Piston Seal and Piston Rinse Seal
- 5.8 Replacing a Pump Piston
- 5.9 Replacing the Waste Valve or Priming Valve O-Ring
- 5.10 Replacing the Conductivity Cell
- 5.11 Replacing the Suppressor
- 5.12 Replacing the Column Heater
- 5.13 Replacing the Column Heater Heat Exchanger
- 5.14 Replacing the Eluent Valve
- 5.15 Replacing the Leak Sensor
- 5.16 Priming the Pump
- 5.17 Priming the Pump with Isopropyl Alcohol
- 5.18 Changing Main Power Fuses
- A • Specifications
- A.1 Electrical
- A.2 Physical
- A.3 Environmental
- A.4 Front Panel
- A.5 Analytical Pump and Fluidics
- A.6 Eluent Regeneration
- A.7 Detector Electronics
- A.8 Conductivity Cell with Heat Exchanger
- A.9 Injection Valve
- A.10 Auxiliary Valve (Optional)
- A.11 Vacuum Degas Assembly (Optional)
- A.12 Column Heater (Optional)
- A.13 Suppressors
- A.14 Autosampler
- A.15 System Software
- B • TTL and Relay Control
- C • Reordering Information
- D • FAQ
- D.1 How do I hook up an autosampler?
- D.2 How do I print?
- D.3 Why are the retention times moving?
- D.4 How do I adjust retention times?
- D.5 When should I remake standards?
- D.6 When should I remake eluents?
- D.7 How do I start Chromeleon?
- D.8 How do I delete data?
- D.9 How do I back up data?
- D.10 How do I shut off the system?
- D.11 How do I store columns?
- D.12 How do I know when a column is dirty?
- D.13 How do I clean a column?
- D.14 Why is the conductivity high?
- D.15 How do I configure and operate the auxiliary valve?
- E • Glossary
- Index
5•Service
Doc. 065289-03 10/12 95
5.6 Cleaning and Replacing the Pump Check Valves
A dirty check valve causes erratic flow rates and pressures. In addition, it
may cause the pump to lose prime and/or be difficult to reprime. If possible,
replace dirty check valves. If new check valves are not available, follow the
instructions for cleaning.
Replacing Check Valves
1. Close the eluent valve from the Dionex ICS-1100 Control panel in
Chromeleon.
2. Turn off the main power switch, to ensure that you do not unintentionally start
the Dionex ICS-1100.
3. To prevent contamination of pump parts, put on a pair of rubber gloves before
disassembling the pump head.
4. Disconnect the tube fittings from the inlet and outlet check valve assemblies
on the primary pump head (see Figure 5-7
).
5. Use a 1/2-inch wrench to loosen both check valve assemblies. Remove the
check valve assemblies from the pump head.
NOTE The inlet check valve assembly housing has a 1/4-28 port.
The outlet check valve assembly housing has a 10-32 port.
Figure 5-7. Pump Heads
Secondary
Pump Head
Primary
Pump Head
Outlet Check
Valve
Inlet Check
Valve
Acorn Nuts