Operator`s manual
Table Of Contents
- Dionex ICS-1100 Ion Chromatography System Operator’s Manual
- Contents
- 1 • Introduction
- 2 • Features
- 3 • Operation and Maintenance
- 3.1 Operation Overview
- 3.2 Turning On the System Power
- 3.3 Connecting to Chromeleon
- 3.4 Set Up the Eluent Reservoir
- 3.5 Check All Connections
- 3.6 Prime the Pump
- 3.7 Set System Operating Conditions
- 3.8 Equilibrate the System and Verify Operational Status
- 3.9 Prepare Samples
- 3.10 Loading and Injecting Samples
- 3.11 Processing Samples
- 3.12 Maintenance
- 4 • Troubleshooting
- 4.1 Error Messages
- 4.2 Troubleshooting Error Messages
- 4.3 Liquid Leaks
- 4.4 Pump Difficult to Prime or Loses Prime
- 4.5 Pump Does Not Start
- 4.6 No Flow
- 4.7 Erratic Flow/Pressure Reading
- 4.8 Excessive System Backpressure
- 4.9 Peak “Ghosting”
- 4.10 Nonreproducible Peak Height or Retention Time
- 4.11 Abnormal Retention Time or Selectivity
- 4.12 No Cell Response
- 4.13 High Cell Output
- 4.14 Baseline Noise or Drift
- 4.15 Vacuum Degas Assembly Does Not Run
- 5 • Service
- 5.1 Diagnostic and Calibration Procedures
- 5.2 Isolating a Restriction in the Liquid Lines
- 5.3 Replacing Tubing and Fittings
- 5.4 Rebuilding the Injection Valve or Auxiliary Valve
- 5.5 Replacing an Auxiliary Valve Pod
- 5.6 Cleaning and Replacing the Pump Check Valves
- 5.7 Replacing a Pump Piston Seal and Piston Rinse Seal
- 5.8 Replacing a Pump Piston
- 5.9 Replacing the Waste Valve or Priming Valve O-Ring
- 5.10 Replacing the Conductivity Cell
- 5.11 Replacing the Suppressor
- 5.12 Replacing the Column Heater
- 5.13 Replacing the Column Heater Heat Exchanger
- 5.14 Replacing the Eluent Valve
- 5.15 Replacing the Leak Sensor
- 5.16 Priming the Pump
- 5.17 Priming the Pump with Isopropyl Alcohol
- 5.18 Changing Main Power Fuses
- A • Specifications
- A.1 Electrical
- A.2 Physical
- A.3 Environmental
- A.4 Front Panel
- A.5 Analytical Pump and Fluidics
- A.6 Eluent Regeneration
- A.7 Detector Electronics
- A.8 Conductivity Cell with Heat Exchanger
- A.9 Injection Valve
- A.10 Auxiliary Valve (Optional)
- A.11 Vacuum Degas Assembly (Optional)
- A.12 Column Heater (Optional)
- A.13 Suppressors
- A.14 Autosampler
- A.15 System Software
- B • TTL and Relay Control
- C • Reordering Information
- D • FAQ
- D.1 How do I hook up an autosampler?
- D.2 How do I print?
- D.3 Why are the retention times moving?
- D.4 How do I adjust retention times?
- D.5 When should I remake standards?
- D.6 When should I remake eluents?
- D.7 How do I start Chromeleon?
- D.8 How do I delete data?
- D.9 How do I back up data?
- D.10 How do I shut off the system?
- D.11 How do I store columns?
- D.12 How do I know when a column is dirty?
- D.13 How do I clean a column?
- D.14 Why is the conductivity high?
- D.15 How do I configure and operate the auxiliary valve?
- E • Glossary
- Index

5•Service
Doc. 065289-03 10/12 99
6. The piston does not come off as part of the pump head assembly because it is
captured by a magnetic retention system. After removing the pump head, hold
the shaft of the piston (near the base), tilt the piston slightly, and pull the
piston away from the pump.
Installing the New Piston Rinse Seal
1. Remove the guide from the spacer to expose the piston rinse seal and O-ring.
Remove the O-ring.
2. Remove the old piston rinse seal from the guide as follows:
a. Hold the guide with the flat side facing up.
b. To dislodge the piston rinse seal,
gently insert the shaft of the piston
through the small hole in the center
of the guide (see photo).
c. Pull the seal off the end of the
piston shaft and remove the piston
from the guide.
3. Hold the new piston rinse seal
(P/N 048722) with the grooved side
facing up.
4. Using your fingertip, gently press the piston rinse seal into the guide until the
edge of the seal is below the surface of the guide.
5. Place the new O-ring (P/N 059283) into the groove in the guide.
6. Remove the O-ring from the groove in the flat side of the spacer and replace it
with the new O-ring (P/N 014895).
7. In one hand, hold the guide with the O-ring and piston rinse seal facing up
(this prevents the O-ring from falling out). In the other hand, hold the spacer
with the cavity facing down.
8. Gently press the guide into the cavity in the spacer until it is fully seated.
The piston rinse seal is made of soft plastic. Do not press on the seal
with anything hard or sharp, including your fingernail. If the seal is
nicked or gouged, it will not seal properly and may result in leaks.