Operator`s manual
Table Of Contents
- Dionex ICS-1100 Ion Chromatography System Operator’s Manual
- Contents
- 1 • Introduction
- 2 • Features
- 3 • Operation and Maintenance
- 3.1 Operation Overview
- 3.2 Turning On the System Power
- 3.3 Connecting to Chromeleon
- 3.4 Set Up the Eluent Reservoir
- 3.5 Check All Connections
- 3.6 Prime the Pump
- 3.7 Set System Operating Conditions
- 3.8 Equilibrate the System and Verify Operational Status
- 3.9 Prepare Samples
- 3.10 Loading and Injecting Samples
- 3.11 Processing Samples
- 3.12 Maintenance
- 4 • Troubleshooting
- 4.1 Error Messages
- 4.2 Troubleshooting Error Messages
- 4.3 Liquid Leaks
- 4.4 Pump Difficult to Prime or Loses Prime
- 4.5 Pump Does Not Start
- 4.6 No Flow
- 4.7 Erratic Flow/Pressure Reading
- 4.8 Excessive System Backpressure
- 4.9 Peak “Ghosting”
- 4.10 Nonreproducible Peak Height or Retention Time
- 4.11 Abnormal Retention Time or Selectivity
- 4.12 No Cell Response
- 4.13 High Cell Output
- 4.14 Baseline Noise or Drift
- 4.15 Vacuum Degas Assembly Does Not Run
- 5 • Service
- 5.1 Diagnostic and Calibration Procedures
- 5.2 Isolating a Restriction in the Liquid Lines
- 5.3 Replacing Tubing and Fittings
- 5.4 Rebuilding the Injection Valve or Auxiliary Valve
- 5.5 Replacing an Auxiliary Valve Pod
- 5.6 Cleaning and Replacing the Pump Check Valves
- 5.7 Replacing a Pump Piston Seal and Piston Rinse Seal
- 5.8 Replacing a Pump Piston
- 5.9 Replacing the Waste Valve or Priming Valve O-Ring
- 5.10 Replacing the Conductivity Cell
- 5.11 Replacing the Suppressor
- 5.12 Replacing the Column Heater
- 5.13 Replacing the Column Heater Heat Exchanger
- 5.14 Replacing the Eluent Valve
- 5.15 Replacing the Leak Sensor
- 5.16 Priming the Pump
- 5.17 Priming the Pump with Isopropyl Alcohol
- 5.18 Changing Main Power Fuses
- A • Specifications
- A.1 Electrical
- A.2 Physical
- A.3 Environmental
- A.4 Front Panel
- A.5 Analytical Pump and Fluidics
- A.6 Eluent Regeneration
- A.7 Detector Electronics
- A.8 Conductivity Cell with Heat Exchanger
- A.9 Injection Valve
- A.10 Auxiliary Valve (Optional)
- A.11 Vacuum Degas Assembly (Optional)
- A.12 Column Heater (Optional)
- A.13 Suppressors
- A.14 Autosampler
- A.15 System Software
- B • TTL and Relay Control
- C • Reordering Information
- D • FAQ
- D.1 How do I hook up an autosampler?
- D.2 How do I print?
- D.3 Why are the retention times moving?
- D.4 How do I adjust retention times?
- D.5 When should I remake standards?
- D.6 When should I remake eluents?
- D.7 How do I start Chromeleon?
- D.8 How do I delete data?
- D.9 How do I back up data?
- D.10 How do I shut off the system?
- D.11 How do I store columns?
- D.12 How do I know when a column is dirty?
- D.13 How do I clean a column?
- D.14 Why is the conductivity high?
- D.15 How do I configure and operate the auxiliary valve?
- E • Glossary
- Index
Dionex ICS-1100 Ion Chromatography System
100 Doc. 065289-03 10/12
Removing the Piston Seal from the Head
1. Fill the head cavity with deionized water by injecting the liquid through either
the piston opening or the inlet check valve.
2. Reinsert the piston approximately 3 mm (0.125) inch into the seal.
3. If this is the primary pump head, install a 10-32 fitting plug (P/N 042772) on
the outlet check valve. Tighten the plug.
4. If this is the secondary pump head, install a 10-32 fitting plug (P/N 042772)
in both the inlet and outlet ports. Tighten the plugs.
5. Push the piston into the head. (This should hydraulically unseat the seal from
the head.) Remove the piston and pull off the seal.
NOTE If the piston seal is not removed, make sure the 10-32
fitting plug(s) are tight and add more water. Make sure
the head contains no air bubbles, and then repeat Step 2
and Step 5.
6. Remove the 10-32 fitting plug(s).
Installing the New Piston Seal
1. Open the priming valve knob (primary pump head) or waste valve knob
(secondary pump head) by turning the knob one-quarter to one-half turn
counterclockwise.
2. Push the piston through the spacer and then through the new seal. Insert the
piston and seal into the pump head until the seal makes contact with the
bottom of the counterbore.
NOTE If necessary, lubricate the seal with a small amount of
isopropyl alcohol to facilitate insertion.
3. To seat the seal, push down on the spacer until it is flush with the head. A
clicking sound indicates that the seal is correctly seated.
4. Close the priming valve knob or waste valve knob.