Operator`s manual
Table Of Contents
- Dionex ICS-1100 Ion Chromatography System Operator’s Manual
- Contents
- 1 • Introduction
- 2 • Features
- 3 • Operation and Maintenance
- 3.1 Operation Overview
- 3.2 Turning On the System Power
- 3.3 Connecting to Chromeleon
- 3.4 Set Up the Eluent Reservoir
- 3.5 Check All Connections
- 3.6 Prime the Pump
- 3.7 Set System Operating Conditions
- 3.8 Equilibrate the System and Verify Operational Status
- 3.9 Prepare Samples
- 3.10 Loading and Injecting Samples
- 3.11 Processing Samples
- 3.12 Maintenance
- 4 • Troubleshooting
- 4.1 Error Messages
- 4.2 Troubleshooting Error Messages
- 4.3 Liquid Leaks
- 4.4 Pump Difficult to Prime or Loses Prime
- 4.5 Pump Does Not Start
- 4.6 No Flow
- 4.7 Erratic Flow/Pressure Reading
- 4.8 Excessive System Backpressure
- 4.9 Peak “Ghosting”
- 4.10 Nonreproducible Peak Height or Retention Time
- 4.11 Abnormal Retention Time or Selectivity
- 4.12 No Cell Response
- 4.13 High Cell Output
- 4.14 Baseline Noise or Drift
- 4.15 Vacuum Degas Assembly Does Not Run
- 5 • Service
- 5.1 Diagnostic and Calibration Procedures
- 5.2 Isolating a Restriction in the Liquid Lines
- 5.3 Replacing Tubing and Fittings
- 5.4 Rebuilding the Injection Valve or Auxiliary Valve
- 5.5 Replacing an Auxiliary Valve Pod
- 5.6 Cleaning and Replacing the Pump Check Valves
- 5.7 Replacing a Pump Piston Seal and Piston Rinse Seal
- 5.8 Replacing a Pump Piston
- 5.9 Replacing the Waste Valve or Priming Valve O-Ring
- 5.10 Replacing the Conductivity Cell
- 5.11 Replacing the Suppressor
- 5.12 Replacing the Column Heater
- 5.13 Replacing the Column Heater Heat Exchanger
- 5.14 Replacing the Eluent Valve
- 5.15 Replacing the Leak Sensor
- 5.16 Priming the Pump
- 5.17 Priming the Pump with Isopropyl Alcohol
- 5.18 Changing Main Power Fuses
- A • Specifications
- A.1 Electrical
- A.2 Physical
- A.3 Environmental
- A.4 Front Panel
- A.5 Analytical Pump and Fluidics
- A.6 Eluent Regeneration
- A.7 Detector Electronics
- A.8 Conductivity Cell with Heat Exchanger
- A.9 Injection Valve
- A.10 Auxiliary Valve (Optional)
- A.11 Vacuum Degas Assembly (Optional)
- A.12 Column Heater (Optional)
- A.13 Suppressors
- A.14 Autosampler
- A.15 System Software
- B • TTL and Relay Control
- C • Reordering Information
- D • FAQ
- D.1 How do I hook up an autosampler?
- D.2 How do I print?
- D.3 Why are the retention times moving?
- D.4 How do I adjust retention times?
- D.5 When should I remake standards?
- D.6 When should I remake eluents?
- D.7 How do I start Chromeleon?
- D.8 How do I delete data?
- D.9 How do I back up data?
- D.10 How do I shut off the system?
- D.11 How do I store columns?
- D.12 How do I know when a column is dirty?
- D.13 How do I clean a column?
- D.14 Why is the conductivity high?
- D.15 How do I configure and operate the auxiliary valve?
- E • Glossary
- Index
5•Service
Doc. 065289-03 10/12 101
Reinstalling the Head and Piston
Thermo Fisher Scientific recommends reinstalling the head and piston as a single
assembly, so that the piston centers itself onto the magnetic follower.
1. Hold the assembled spacer and guide with the drain tubes aligned vertically
and press the spacer into the head until it is flush with the indented surface of
the head.
2. Insert the piston so that 1/4 inch of the shaft is exposed. This ensures that the
magnet in the follower picks up the piston. (The follower is the cylinder that
holds the piston in place as it moves in and out of the pump head assembly.)
3. Reinstall the head and piston assembly; use a wrench to tighten the nuts
evenly (12 in-lb torque).
Completing the Procedure
1. Reconnect all liquid lines to the pump head.
2. Turn on the main power switch.
3. Open the eluent valve.
4. Prime the pump (see Section 5.17
).
5.8 Replacing a Pump Piston
Continued leaking of the piston seal after installation of a new seal (assuming
the pump head is tight) indicates a dirty, scratched, or broken piston.
Follow the instructions in Section 5.7
to install a new piston (P/N 052840) and
piston seal (P/N 055870).