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RS3t

Service Quick Reference Guide

August 1998

U.S. Manual PN: 10P57000201

Summary of content (298 pages)

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RS3t Service Quick Reference Guide August 1998 U.S.
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E 1991--1999 Fisher-Rosemount Systems, Inc. All rights reserved. Printed in the U.S.A. Components of the RS3 distributed process control system may be protected by U.S. patent Nos. 4,243,931; 4,370,257; 4,581,734. Other Patents Pending. RS3 is a mark of one of the Fisher-Rosemount group of companies. All other marks are property of their respective owners.
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SQ: iii About This Manual This manual is intended as an aid for service personnel supporting the RS3. It covers troubleshooting techniques, maintenance procedures, and data on virtually all of the hardware used with the system. This is a condensed quick reference manual. Full details are found in the Site Preparation and Installation Manual (SP) and in the Service Manual (SV). The best way to find data on a specific device is to use the index.
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SQ: iv Changes for This Release D D Numerous corrections and minor revisions have been made throughout the manual. Many changes to this manual reflect hardware installation and service requirements for a new system power supply, the new RS3 Millennium Package (RMP), and the new MPC5 controller with 4 Meg NV Memory.
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SQ: v Revision Level for This Manual This manual is independent of Software Release level. New equipment is added with each release and older material is updated. You should always use the latest version.
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SQ: vi References to Other Manuals References to other RS3 user manuals list the manual, chapter, and sometimes the section as shown below. Example Entries: For ..., see CC: 3. For ..., see CC: 1-1.
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SQ: vii Reference Documents Prerequisite Documents You should be familiar with the information in the following documents before using this manual: System Overview Manual and Glossary 1984-2640-21x0 Software Release Notes, Performance Series 1 10P56870106 Related Documents You may find the following documents helpful when using this manual: ABC Batch Software Manual 1984-2654-21x0 Alarm Messages Manual ABC Batch Quick Reference Guide 1984-2657-19x1 1984-2818-1103 Configuration Quick Reference Guide
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SQ: viii RS3: Service Quick Reference Guide About This Manual
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Contents Section 1: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Problem Reporting Terms . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Troubleshooting the Power System . . . . . . . . . . . . . 1-4 Troubleshooting a PeerWay . . . . . . . . . . . . . . . . . . . . . . PeerWay Overview Screen [PO] . . . . . . . . . . . . . . . . 1-5 1-5 Plant Status Screen [PS] . . . . . . . . . . . . . . . . . . . . . . 1-5 Peerway Node Screen [PN] xx . . . . . . . .
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SQ: x Section 2: Section 3: Section 4: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Filter Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Tape Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Floppy Disk Drives . . . . . . . . . . . . . . . . . . . . . . Cleaning the Trackball . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SQ: xi Section 5: Optical Repeater/Attenuator . . . . . . . . . . . . . . . . . . . . . . 4-8 Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Keyboard Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Enhanced Engineering Keyboard Main Keyboard/Trackball Main Keyboard/Trackball/Option . . . . . . . . . . . . . . . . . . 5-4 Trackball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 Option Keyboard . . . .
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SQ: xii Section 6: Printer: Texas Instruments 810 . . . . . . . . . . . . . . . . . . . 5-36 Alarm Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38 PeerWay Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39 OI Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 OI Processor OI 68040 OI 68020 OI 68000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43 OI Processor: 68040 . . . . . . . .
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SQ: xiii Section 7: Controller Processor: MPC II . . . . . . . . . . . . . . . . . . . . . 6-27 Controller Processor: MPC . . . . . . . . . . . . . . . . . . . . . . 6-30 Controller Processor: MLC SSC MUX and PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32 Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Analog Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SQ: xiv Analog Input FIC: Isolated . . . . . . . . . . . . . . . . . . . . . . . 7-33 Analog Output FIC: Non-Isolated . . . . . . . . . . . . . . . . . 7-34 Analog Output FIC: Isolated . . . . . . . . . . . . . . . . . . . . . . 7-36 I/O Scanning Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38 Remote Communications Termination Panel II Remote Communications Termination Panel I . . . . . . . 7-39 Fiber Optic I/O Converter . . . . . . . . . . . . . . . . . . . . . . . .
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SQ: xv Section 8: PeerWay Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Supervisory Computer Interface (SCI) . . . . . . . . . . . . . 8-2 Highway Interface Adapter (HIA) . . . . . . . . . . . . . . . . . . 8-5 MicroVAX-PeerWay Marshaling Panel (MicroVAX II) (MicroVAX 3000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 VAX QBUS Interface Circuit Cards: QBUS Board 1 QBUS Board 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SQ: xvi RS3: Service Quick Reference Guide Contents
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SQ: 1-1 Section 1: Troubleshooting Problem Reporting Terms . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting the Power System . . . . . . . . . . . . . . Troubleshooting a PeerWay . . . . . . . . . . . . . . . . . . . . . . PeerWay Overview Screen [PO] . . . . . . . . . . . . . . . . Plant Status Screen [PS] . . . . . . . . . . . . . . . . . . . . . . . Peerway Node Screen [PN] xx . . . . . . . . . . . . . . . . . . Diagnosing a Console or SCI PeerWay Problem . . . . .
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SQ: 1-2 Problem Reporting Terms Please use the following set of terms when making a problem report. The terms have been defined in an attempt to reduce confusion in communication between users, System Support, and the development staff. Definition of Terms Term Definition Action Tape loaded upon insertion in the drive. “Tape Auto Load” field active on the [CCC] screen. Boot To start up a device by loading a program from a storage device to a processor board.
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SQ: 1-3 Definition of Terms (continued) Term Definition Disconnected PeerWay Removed node from the PeerWay by: Physically disconnecting the Drop Cables Physically removing the PeerWay Buffer Card Use of the PeerWay Overview screen Use of the PeerWay Node screen Folder Backup The operation that copies a folder from disk to tape or to another disk. Insert Tape Physically placing the tape in the drive. Loaded Tape Tape Load: The software activity.
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SQ: 1-4 Troubleshooting the Power System AC/DC Power Supply Troubleshooting Condition PS FAULT (red LED) on. PS NORM (green LED) off. Amber AC IN lamp not on and no A/C is present. Action 1. Turn BATT ON/OFF switch OFF. Disconnect the DC power plug at supply. Voltage should measure between 28 and 34 volts DC. If not, replace the power supply. 2. Replace the battery charger board. BATT TEST FAULT (red LED) on. 1. Wait 60 minutes and press the BATT TEST pushbutton.
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SQ: 1-5 Troubleshooting a PeerWay Three screens are useful in diagnosing PeerWay problems. See the Service manual, SV:10--1, for definitions of the screen fields. Peerway Node Screen [PN] xx This screen shows details for the named node (xx). Observe Qual A and Qual B, Noecho, Badecho, DupNode, AB Swap, and Coupler. PeerWay Overview Screen [PO] A dot indicates no errors, a number shows the number of errors, and ** indicates more than 99 errors.
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SQ: 1-6 Diagnosing a Console or SCI PeerWay Problem - To diagnose a Console or SCI PeerWay problem: 1. Move the drop cable from one tap connection to another. CAUTION When moving drop cables and PeerWay buffers from a ControlFile for troubleshooting purposes, make certain you move only those associated with the suspect PeerWay. If anything on the good PeerWay is disconnected, the ControlFile or console could be taken off the PeerWay.
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SQ: 1-7 Diagnosing a ControlFile PeerWay Problem The procedure for checking PeerWay problems differs if there is one ControlFile or several ControlFiles on the PeerWay. - To diagnose a ControlFile PeerWay problem with one ControlFile on the PeerWay: 1. Move the drop cable from one tap connection to another. WARNING When moving drop cables and PeerWay buffers from a ControlFile for troubleshooting purposes, make certain you move only those associated with the suspect PeerWay.
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SQ: 1-8 3. Replace the Coordinator Processor Card. If there are several ControlFiles on the PeerWay, use the following procedure. - To diagnose a ControlFile PeerWay problem with multiple ControlFiles on the PeerWay: 1. Move the drop cable from one tap connection to another. WARNING When moving drop cables and PeerWay Buffer Cards from a ControlFile for troubleshooting purposes, make certain you move only those cards and cables associated with the suspect PeerWay.
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SQ: 1-9 Troubleshooting Twinax PeerWay Cables - To diagnose a twinax PeerWay cable problem: 1. Check all twinax cable connections for proper seating on the Tap Boxes. 2. Check that both ends of the PeerWay are properly terminated. 3. Check for multiple grounds. Only one Tap Box on each PeerWay (A and B) can have the jumper in the “SHIELD” position. 4. Check to make sure that all twinax cable connectors are isolated from ground. 5.
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SQ: 1-10 General Console Troubleshooting Procedures - To diagnose Console problems: 1. Load from boot tape. If the console loads OK, replace the hard disk drive. NOTE: Use a tape made from the “Create Boot Tape” function. To load from tape, insert the boot tape and power up the console. Hold [HDWR ALARM] throughout the Hardware Power Up Diagnostics screen until the console indicates loading from the streaming tape.
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SQ: 1-11 Console Power-Up Diagnostics When power is applied to a console, the console is put through a series of comprehensive tests to verify console card operation. If a failure occurs on any one of the console cards, the word “PASSED” is replaced with “FAILED” or “MISSING”. The console will then finish the power-up tests, and an alarm at the bottom of the screen will indicate “CRITICAL FAULTY OR MISSING”.
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SQ: 1-12 Console Power-Up Tests (continued) Item Test Definition Console (cont.) EDAC Test This is a test of the Error Detection and Correction circuitry. An error is purposely written into a number of RAM addresses to verify that the EDAC will correct it. If the card has failed the EDAC test and passed the RAM test there should be no fault that would corrupt data. The card should operate for a period of time but could reset the console frequently.
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SQ: 1-13 Console Power-Up Tests (continued) Item Test Definition Console (cont.) ROM Test A test of the integrity of the boot ROMs on the processor card that instruct the processor on how to run the power up diagnostics. If a failure is indicated here and the acknowledge button will start up the console, the failure will not affect the operation of the console once it is running. The boot ROMs are only used during start up. The online test of the ROM (MCT Screen) may also indicate test failures.
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SQ: 1-14 Console Power-Up Tests (continued) Item Test Definition PeerWay Jabber Halt A circuit on the card is intended to keep a faulty node from transmitting too long on the PeerWay. If this test indicates a fault, the card may operate, but should be replaced as soon as possible. Local Loop Back This is a test of the console ability to hear its own echo through the PeerWay system. If a failure is indicated here, this indicates that the console is not working on one or both PeerWays.
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SQ: 1-15 Console Power-Up Tests (continued) Item Test Printer (cont.) Printer Ready SCSI Board (MTCC) Definition This indicates if the printer is present and on line. If the printer is not connected, it will not cause the diagnostic screen to lock up, but printer indication will be backlit, indicating no printer is connected. RTC The operation of the Real Time Clock is tested. If a fault is indicated, the card should be replaced.
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SQ: 1-16 Console Power-Up Tests (continued) Item Test Definition Video Generator Color Test Tests for shorts between the RGB lines. An error could be a board fault or a cable fault. DAC Test Test of the Digital to analog Converter which measures voltages on the RGB output lines to the monitor. An error here can indicate that a video driver has failed so the card must be replaced.
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SQ: 1-17 Console Off-Line Diagnostics Off-line diagnostics for the console are loaded from tape or floppy disk depending on the console in use. Tests are the same with the exception of the keyboard tests which are suited to the individual console. - To run the off-line diagnostics: 1. For a Command Console, insert the appropriate Off-Line Diagnostics tape in the console tape drive, turn the console power off for 30 seconds and then back on.
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SQ: 1-18 Console Off Line Diagnostic Menu Definitions Item Definition Test Revision No. Processor Card Printer Interface This indicates the software revision of the Off-line Diagnostics test disk being used. 1. Processor RAM Test This is a thorough address and data test of all of the RAM on the card. The test takes approximately 4 minutes and runs indefinitely unless stopped by pressing the [CTL] and [C] buttons together (Control C function) or power to the MiniConsole is shut off. 2.
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SQ: 1-19 Console Off Line Diagnostic Menu Definitions (continued) Item Printer Interface (cont.) Definition Test 7. Printer Port Loopback Test This initiates a test of the circuitry to drive the printer. Before starting the test the Printer Interface card must be removed and jumpers HD 7, HD 8, and HD 9 must be moved to the test position and jumpers HD 1 through 6 should be removed. NOTE: All tests except the Printer Barber Pole test can be run with the jumpers in this position.
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SQ: 1-20 Console Off Line Diagnostic Menu Definitions (continued) Item Keyboard Assemblies (cont.) Floppy Utilities Definition Test 15. Old TTY Cursor/numeric Keys Test This test is used to test the Cursor/Numeric keys of the old configuration keyboard. 16. New TTY Cursor/numeric Keys Test This test is used to test the Cursor/Numeric keys of the new configuration keyboard. 17. MTO Cursor/Numeric Keys Test This test is used to test the Cursor/Numeric keys of the enhanced keyboard. 18.
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SQ: 1-21 Console Off Line Diagnostic Menu Definitions (continued) Item Floppy Utilities (cont.) Test 24. Tape Tests Definition This brings up a tape test menu which allows the user to choose between the following tests to be performed on the tape drive: Retension Tape Erase Tape Tester/Exerciser Disk Copy Compare Tape Copy Unload Tape These tests can be used to test the tape drive. CAUTION: “Erase Tape” and “Tester/Exerciser” will destroy all information on the tape. PeerWay Interface Card 25.
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SQ: 1-22 Console Crash Dump Screen This screen is intended to trap software errors and may appear because of faulty processor RAM or other hardware faults or software problems. If this screen appears, note which function was being performed when the screen appeared and make a screen print. If you are unable to get a printout of the screen, copy down all the items highlighted in the figure. D Screen Title D Time D System Error Trap Number.......SR Number.......PC Number.......
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SQ: 1-23 Memory Dump The memory dump helps service personnel diagnose software problems. A node’s RAM memory can be captured and viewed or saved to a file. The contents of RAM memory can often be used to help solve difficult software problems. Disk event messages are generated as the result of memory dump activities. D D D - The memory dump can only be performed on consoles, CPs, and SRUs. The node must be active. If the PeerWay Node screen is functioning, the node is active.
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SQ: 1-24 Memory View Screen The Memory View screen has been added to allow you to view the contents of a memory dump file or the current contents of memory. The screen is only available with 68020 pixel consoles. - To read current memory data from a node: 1. Call up the Memory View screen. MV [ENTER] 2. If you want to look at a node other than the one you are at, change the “Node” field entry. - To read memory data from a file: 1. Call up the Memory View screen. MV [ENTER] 2.
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SQ: 1-25 Memory View Screen Field Description (continued) Field Filename Description Specifies the name of the file that contains the memory data. Hex/Decimal See the “Decimal/Hex” field. Memory/File See the “File/Memory“ field. Node Specifies the node number of the source of the memory data. Reads the current memory data onto the screen, or reads data from a file. Press [ENTER] to read new data. Read The Memory View screen takes a snapshot of memory.
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SQ: 1-26 Node Dump Screen The Node Dump screen shows details after a crash of a console or ControlFile. Enter ND nn where nn is the node number. Menu Confidence Screen The Menu Confidence screen allows you to view the status of console power, the status and results of ongoing RAM and ROM tests, and the battery jumper position. Enter MCT to call up the screen. You may boot the console by cursoring to “Power Up Test” and pressing [SELECT].
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SQ: 1-27 Troubleshooting OI Card Cage Problems NOTE: All procedures assume that you have found all red fault LEDs and that they have been corrected before proceeding to the troubleshooting process. The procedure is to reduce the Operator Interface (OI) to a configuration which you know works. From that point you can selectively add removed components until the faulty component is isolated. CAUTION Remove power from the card cage each time a card is removed or inserted.
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SQ: 1-28 5. Monitor the Console Power-Up screen for error indications. 6. Install the PeerWay Interface. Either the green or the red LED will be on until the processor starts to run the diagnostics on this board. While diagnostics are being run, the red LED will be on. When the diagnostics are completed successfully, the green LED is turned on by the processor. 7. Install the Printer Interface. Either the green or the red LED will be on until the processor starts to run the diagnostics on this board.
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SQ: 1-29 Troubleshooting ControlFiles All procedures assume that you have found all red fault LEDs and that they have been corrected before proceeding to the troubleshooting process. The general procedure is to reduce the ControlFile to a configuration which you know works. From that point you can selectively add removed components until the faulty component is isolated. CAUTION Use a grounded wrist strap with a built-in one megohm resistor for your safety and the protection of static sensitive circuits.
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SQ: 1-30 If a nonredundant Coordinator Processor card is disabled on a running process, all operator process changes, links between controllers in that cage, and links to and from that ControlFile will freeze at the last value received. The controller will continue to operate the process under these conditions. As soon as the Coordinator Processor is restarted, all links will be updated.
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SQ: 1-31 ControlFile Troubleshooting Action Condition Controller Processor card will not pass Power Up Diagnostics. 1. Replace the Controller Processor card. Green LED does not come on. Controller Processor card will not start. The green LED comes on briefly with all yellow LEDs on. 1. The yellow LEDs on the Coordinator Processor and Nonvolatile Memory cards must be flickering, indicating that the cards are operating properly.
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SQ: 1-32 ControlFile Troubleshooting (continued) Condition Controller Processor card will not start with the Coordinator Processor card in one of the two Coordinator Processor card slots. Action 1. Replace the Controller Processor card. 2. Replace the Coordinator Processor card. 3. Check the terminators on the back of the ControlFile motherboard 4. Replace the terminators. If the Coordinator Processor card is installed in the other slot, the controller will run.
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SQ: 1-33 ControlFile Troubleshooting (continued) Condition Coordinator Processor will not load from the Nonvolatile Memory card. The green LED comes on briefly, then the red FAULT LED comes on. The top yellow LED is on. Action 1. Insure that the Nonvolatile Memory card switch is in the ENABLE position. 2. Insure that the Nonvolatile Memory card is in the proper slot within the ControlFile. (See diagram on ControlFile door.
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SQ: 1-34 ControlFile Troubleshooting (continued) Condition Coordinator Processor starts but stops after a short period of time. ControlFile appears on the ControlFile Status screen and then disappears. Action 1. Pull out the two PeerWay Buffer cards in the ControlFile. 2. Reseat the Coordinator Processor and Nonvolatile Memory cards and try to restart the Coordinator Processor. 3.
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SQ: 1-35 ControlFile Troubleshooting (continued) Condition Coordinator Processor card will not start in one of the two Coordinator Processor slots, but will start and run in the other slot. Action 1. Remove all cards in the ControlFile except for one Power Regulator card, one Nonvolatile Memory card, and one Coordinator Processor card in the faulty slot. Re-enable the Coordinator Processor and Nonvolatile Memory cards. If the Coordinator Processor now runs, proceed to step 5. 2.
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SQ: 1-36 ControlFile Status Screen The ControlFile Status screen is where you can find out what program type (such as $$CP, $$CPMax, or $$CPBat), and version level is loaded in the CP boards. The Coordinator Processor and Controller Processor must be booted to determine what $$CP program and version is loaded in the NV Memory . You can find the Image type and the version level for each controller card on this screen by reading the “Card Type” Field, and the “Prgm Rev” fields for each Controller card.
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SQ: 1-37 Wipe Bubble Procedure The following procedure describes how to perform a Wipe Bubble procedure on the ControlFile Nonvolatile Memory. Wiping rewrites the header and purges the plant configuration information for the specified Controller Processor card. The command works on Bubble NV Memory and RAM NV Memory. CAUTION When a Wipe Bubble or a Kill Controller procedure is performed on an MPC I controller, all *ENTRY and *VALUE items will be lost. Write down the values BEFORE wiping the configuration.
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SQ: 1-38 Troubleshooting I/O This section covers I/O troubleshooting: D General I/O problems D Analog Card Cages D FlexTerms D Field Interface cards. D RBL controller and cards. These procedures assume that you have found all red fault LEDs and that they have been corrected before you proceed to the troubleshooting process. CAUTION Use a grounded wrist strap with a built-in one megohm resistor for your safety and the protection of static-sensitive circuits.
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SQ: 1-39 Restoring Redundant FICs When a primary FIC with redundancy fails, the redundant FIC takes over. The failed FIC lights its red LED or flashes its green LED. Replace the failed FIC and determine that the new FIC has its green LED lighted and that the FIC Status screen shows no error for the FIC. The “Health” field of the primary FIC will still show “Bad”. The original configuration must be restored to have redundancy effective again.
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SQ: 1-40 Serial (MPC) I/O Troubleshooting Action Condition Analog Input No Reading Inst. Low Alarm AIB Field Reading -- 25% 1. Use a VOM to check that the input current is in the range 4--20 mA. If a transfer card is installed, measure between test points on the card. Otherwise, measure at the marshaling panel by breaking the loop. If the current is OK: Check the FlexTerm to ControlFile cables. Replace the FIC. Replace the Controller Processor Card. If the current is not OK: Check all fuses on the FIC. 2.
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SQ: 1-41 Serial (MPC) I/O Troubleshooting (continued) Condition Action Analog output 1. Remove the field wiring from the marshaling panel for this FIC. Connect a Rosemount 262 Field Calibrator (or similar device) to the terminals. Put the AOB in MANUAL and enter an output value of 50.00%. Check the Actual Value reading on the AOB (it should be 50%) and verify that the Rosemount 262 meter reading is also 50% (12 mA). Feedback check alarm 2.
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SQ: 1-42 Serial (MPC) I/O Troubleshooting (continued) Condition Discrete input module does not work. Input FIC point LED not on. FIC communications are OK. Action 1. Check the mode of the CIB; it must be in AUTO or MANUAL. If the Status Field is blank, this indicates an override condition, which is illegal for a CIB. Check if the discrete manual bypass is turned on for this point. Replace the FIC. Replace the FlexTerm motherboard. 2. Measure the voltage across the input terminations for the faulty point.
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SQ: 1-43 Multiplex I/O Troubleshooting Action Condition Multiplex input point(s) bad. 1. Put an appropriate substitute signal into the point. Verify the accuracy to determine if the problem is system or field related. CAUTION Always remove field DC power before working on a 4 -- 20 mA input Front End Module (FEM). NOTE: FEMs should not be removed or inserted with power on. If the problem is in the system: a. For thermocouples, check the configuration of the MIB.
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SQ: 1-44 RTD and Thermocouple I/O Troubleshooting Action Condition RTD and thermocouple field problems. For RTD and thermocouple field problems, the following items should be checked carefully: Loose or corroded connections or FEM not securely mounted in MUX. This can cause all input points to read as negative numbers. For FEM mounting instructions see SV: 5--3.
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SQ: 1-45 RTD and Thermocouple I/O Troubleshooting (continued) Condition Action TC/RTD FIC shows poor accuracy. If the sensor of an 1984--2731--000x TC/RTD FIC is disconnected and reconnected, the reading will be inaccurate for approximately ten minutes. The reading will be within 1% in one minute and will gradually gain accuracy. This is a characteristic of the circuit. Discrete output module does not work. FIC communications are OK. 1. Put the COB into MANUAL Status and command the output to ON.
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SQ: 1-46 Field I/O Status Screen (FIC Status Screen) The Field I/O Status Screen (previously the FIC Status screen) displays information about the Field Interface Cards (FICs) and Field interface Modules (FIMs) that communicate with a Controller Processor. This screen is for display purposes only. No screen entries are allowed. To call up the Field I/O Status screen, type the command FS [=address] [ENTER] where “address” is the hardware address such as =87F.
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SQ: 1-47 Field I/O Status Screen Fields (continued) Field Description of Displayed Information F-Rev Revision level and firmware of the FIC. S-Rev Revision level of the FIC software. Status Displays the status of the FIC. Refer to the next table for a list and description of the status bits that may appear.
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SQ: 1-48 FIC/FIM Status Bits Status for: Status Bits Any NONBOOT Analog FIC Bits: 1xxx xxxx 7 Lost calibration: Set to 1 if any A/D or D/A calibration constants become questionable. x1xx xxxx 6 A/D converter failure. Set to 1 if any A/D converter does not complete a conversion within 45 milliseconds. xx1x xxxx 5 Smart Transmitter message available. Set to 1 when a message is available. xxx1 xxxx 4 Redundancy Jumper. Set to 1 for 1:1 redundancy.
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SQ: 1-49 FIC/FIM Status Bits (continued) Status for: Status Bits Bit Analog FIM Bits: (continued) xxxx 1xxx 3 Not currently used. Always set to 0. (Early versions reported DC power status with this bit.) xxxx x1xx 2 Loop Power Module status bits: 0 for Loop Power Module A. 1 for Loop Power Module B. xxxx xx1x 1 Set to 0 when the Loop Power Module is good. Set to 1 when there is a problem with the Loop Power Module. xxxx xxx1 0 Set to 0 when the Loop Power Module is present.
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SQ: 1-50 FIC/FIM Status Bits (continued) Status for: Status Bits Bit Pulse Bits: (continued) xxx1 xxxx 4 Redundancy status: Set to 1 for 1:1 redundancy; set to 0 for any other redundancy (including none). xxxx 1xxx 3 Not used. xxxx x1xx 2 D/A failure: Set to 1 when the D/A has failed three times in a row. xxxx xx1x 1 Open loop: Set to 1 if analog output is open circuit. xxxx xxx1 0 General diagnostic status: Set to 1 if any diagnostic test fails.
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SQ: 1-51 FIC/FIM Status Bits (continued) Status for: Status Bits Bit Discrete I/O FIM Bits: 1xxx xxxx 7 Health of the other FIM: Set to 1 when the other FIM is bad or is not present. x1xx xxxx 6 Disconnect bit: Set to 1 when the other FIM has been disconnected by this FIM. xx1x xxxx 5 Configuration bit: Set to 1 when there is a problem with the configuration of this FIM. xxx1 xxxx 4 A/D #4: Set to 1 when there is a problem with A/D group 4 (points 25--32).
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SQ: 1-52 FIC Detail Screen The FIC Detail screen displays information about the blocks that are associated with an individual FIC or FIM. This screen is for display purposes only. To call up the FIC Detail screen, cursor to the desired FIC or FIM and press [SELECT] from the FIC Status screen. To view the FIC Detail screen for a FIC or FIM, cursor to the desired card and press [SELECT]. If any I/O Block is in alarm the associated FIC or FIM will be in a corresponding color.
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SQ: 1-53 FIC/FIM Status Bits Status Bits Bit 1xxx xxxx 7 Not used. Multipoint x1xx xxxx 6 Not used. Discrete xx1x xxxx 5 Input Latch for points 25--32: Set to 1 if bad. I/O xxx1 xxxx 4 Input Latch for points 17--24: Set to 1 if bad. FIM xxxx 1xxx 3 Input Latch for points 9--16: Set to 1 if bad. (MDIO) xxxx x1xx 2 Input Latch for points 1--8: Set to 1 if bad. xxxx xx1x 1 Output Latch for points 9--16: Set to 1 if bad. xxxx xxx1 0 Output Latch for points 1--8: Set to 1 if bad.
PAGE 70
SQ: 1-54 FIC/FIM Status Bits (continued) Status for: Status Bits Bit Description Output xxx1 xxxx 4 Calibration Constant condition for point 3, 7, 11, or 15 FIM xxxx 1xxx 3 Feedback check for point 2, 6, 10, or 14 (MAO) xxxx x1xx 2 Calibration Constant condition for point 2, 6, 10, or 14 xxxx xx1x 1 Feedback check for point 1, 5, 9, or 13 xxxx xxx1 0 Calibration Constant condition for point 1, 5, 9, or 13 RS3: Service Quick Reference Guide Troubleshooting
PAGE 71
SQ: 2-1 Section 2: Maintenance Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Tape Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning Floppy Disk Drives . . . . . . . . . . . . . . . . . . . . . . Cleaning the Trackball . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing and Installing Cards . . . . . . . . . . . . . . . . . . . . Cleaning Cards . . . . . . . .
PAGE 72
SQ: 2-2 Scheduled Maintenance Scheduled Maintenance Procedures Item Frequency Cleaning Tape Drives Magnetic Tape Drives Weekly Cleaning Console Fan Filters MiniConsole Cage Fan Filters Weekly MiniConsole Disk Drive Filters Basic Command Console Filters Command Console Cage Filters Cleaning Cabinet Filters Cabinet Door Filters ControlFile Fan Filters Weekly Cabinet Fan Screens Checking LEDs Disk Drives Weekly Consoles and ControlFiles Power Supplies Checking Active Hardware Alarms Hardware
PAGE 73
SQ: 2-3 Scheduled Maintenance (continued) Procedures Item Frequency Checking Voltages ControlFile Power Regulator 6 Months Console Power Regulator 6 Months Checking Backup Cards in Redundant Pairs Coordinator Processor 6 Months Controllers 6 Months Cleaning Cards Consoles, Printer, ControlFiles & FlexTerms 12 Months / as required WARNING The AC/DC Power Supply weighs 70 pounds (32 kg). At least two persons should remove the supply from the cabinet to prevent injury.
PAGE 74
SQ: 2-4 WARNING The Serial I/O Analog Output Points calibration procedures require that the process measurement or output drive be completely disconnected from the control system. Any control scheme using a measurement to be calibrated must be in MANUAL mode. Any devices connected to an output to be calibrated must be isolated from the process.
PAGE 75
SQ: 2-5 Cleaning Tape Drives Magnetic tape drives should be cleaned once a week or after every eight hours of tape operation. Clean the drive after 2 hours of operation with new tape cartridges. Use a 1984--2154--0001 Tape Drive Head Cleaner Kit. Additional supplies are available in the 1984--2154--0002 Tape Drive Head Cleaner Refill Kit. Follow the directions supplied with the kit. Cleaning Floppy Disk Drives Disk drives should be cleaned periodically or when excessive errors occur.
PAGE 76
SQ: 2-6 Cleaning the Trackball Most problems with a trackball can be cured by a thorough cleaning. Dirt accumulates around the ball itself and in the optical disk readouts inside the assembly. The trackball itself can be replaced without replacing the entire assembly. - To clean a trackball: Required tools: #1 Phillips screwdriver 1/16-inch Allen wrench Source of dry air under pressure (20 psi max) Denatured alcohol 1.
PAGE 77
SQ: 2-7 Removing and Installing Cards Proper procedures must always be followed when removing or inserting cards in the system. Observe the following precautions and instructions when working on the system. D D D D Use a grounded wrist strap with a built-in one megohm resistor for your safety and to prevent damage to static sensitive circuits. The resistor allows static electricity to drain to ground while isolating you from direct ground.
PAGE 78
SQ: 2-8 Cleaning Cards Cards should be removed from the system and cleaned once a year (more often in installations where conductive dust is present). The cards must be removed and cleaned in an antistatic work area, using an antistatic mat on the work surface and an antistatic wrist strap. Clean cards with an air hose or vacuum cleaner that is static protected. - To remove dust from cards: 1. Use an air hose to blow the dust off the cards and assemblies.
PAGE 79
SQ: 3-1 Section 3: Power DC Power Distribution System Color Codes . . . . . . AC Entrance Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Power Supply Unit Module Housing Fan Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . AC/DC Power Supply (With Battery Backup) OI Remote Power Supply . . . . . . . . . . . . . . . . . . . . . . Battery Charger Card . . . . . . . . . . . . . . . . . . . . . . . . . . AC/DC Power Supply (Without Battery Backup) . . .
PAGE 80
SQ: 3-2 DC Power Distribution System Color Codes Standard Color Codes for Wiring and Test Points (1) Color Voltage Orange +30 VDC Brown Ground Return Red +12 VDC Blue --12 VDC Yellow +5 VDC Purple +9 VDC (Unregulated) (1) White +5 V Relative Current Indication Green +12 V Relative Current Indication Gray Isolated Ground Return Violet is used for test points on the --2494 Analog Transfer Card.
PAGE 81
SQ: 3-3 AC Entrance Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5662000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--0303--000x AC Input Wiring Terminal 115 VAC Wiring 230 VAC Wiring L1 Hot Line 1 L2/N Neutral Line 2 Ground Ground Dual Feed AC Entrance Panel Fuses Fuse F1 F2 FRSI Part No. Bussman Part No. Littelfuse Part No. Characteristics G09140--0017 MDQ 1/2 313.500 .
PAGE 82
SQ: 3-4 System Power Supply Unit Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12P0238X012 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12P0236X012 Fan Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12P0239X012 System Power Supply Module Parts Replacement Part No. Replaces Comment The 12P0238X012 supply module is NRTL/C certified and CE-compliant.
PAGE 83
SQ: 3-5 AC/DC Power Supply (With Battery Backup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5658000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2298-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-0298-000x OI Remote Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 84
SQ: 3-6 Power Supply (With Battery Backup) Indicators and Controls (continued) Item Function OUTPUT CURRENT (Bar Graph LED) (Red) This is a series of LEDs indicating the relative current being delivered to the DC distribution system by the AC/DC power supply. It indicates the load share provided by the power supply with a readout in 3 amp intervals. Power supplies should be within 1 to 2 LEDs of the others on the DC distribution system for proper load sharing.
PAGE 85
SQ: 3-7 Battery Charger Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1283--000x Battery Charger Card Test Points Test Point Function TP1 Return reference TP2 Reference voltage 2.35 Volts Adjust with variable resistor R1 TP3 Battery voltage 27.6 Volts Adjust with variable resistor R2 Comment Battery Charger Card Jumper Positions Jumper Purpose HD1 Alarm contact for power supply fault 1--2 N.O. -- Contact is normally open 2--3 N.C.
PAGE 86
SQ: 3-8 AC/DC Power Supply (Without Battery Backup) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5664000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-0390-000x AC/DC Power Supply (Without Battery Backup) Parts Replacement Part No. Replaces Comment 10P5658000x Power Supplies are interchangeable only in systems that do not use batteries. The BATT switch on the replaced unit must have been turned OFF.
PAGE 87
SQ: 3-9 MTCC Remote Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 10P5645000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3023-000x MTCC 1984-3023-000x Remote Power Supply Jumper Jumper Position In place (--0001 110 V input) Internal Wire Removed (--0002 220 V input) MTCC Remote Power Supply Fuse Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 88
SQ: 3-10 DC/DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-0393-000x DC/DC Power Supply Specifications Parameter Specification Power supply type Switching regulator Temperature range 0o C to 50o C Input voltage 30 Volts DC Input voltage range 10 Volts DC to 60 Volts DC Line regulation ± .
PAGE 89
SQ: 3-11 AC/DC Unregulated Power Supply . . . . . . . . . . . . . . . . . . 1984-1089-000x AC/DC Power Supply Specifications Parameter Specification Voltage 1984--1089--0001: 115 Volts AC 1984--1089--0002: 220 Volts AC Input Voltage Range 1984--1089--0001: 104 to 127 Volts AC 1984--1089--0002: 198 to 242 Volts AC Frequency Range 47 to 63 Hz Output Source Nominal: 27.5 Volts, 7.5 Amps AC/DC Unregulated Power Supply Fuse Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 90
SQ: 3-12 Remote I/O Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P57010001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4302--000x The Remote I/O Power Supply is used with an AC Distribution Block and a DC Distribution Block and their internal fuses.
PAGE 91
SQ: 3-13 Remote Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . For Operator Interface (OI) Applications . . . . . . . . . . . . . . . 10P5409000x For Input/Output (I/O) Applications . . . . . . . . . . . . . . . . . . . 10P5503000x The supplies differ only in mounting bracket and cables. The 10P5503 unit is used in conjunction with the AC Distribution Block and DC Distribution Block.
PAGE 92
SQ: 3-14 AC Distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4329--0001 DC Distribution Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4329--0002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4329--0003 The AC Distribution Block and DC Distribution Block are used with the Remote Power Supply and the Remote I/O Power Supply. Each distribution block has internal fuses.
PAGE 93
SQ: 3-15 DC Output Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1264-000x DC Output Card Fuses FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 94
SQ: 3-16 DC Output Card Fuses (continued) FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 95
SQ: 4-1 Section 4: PeerWay Twinax PeerWay Tap Block Set Tap Box A (CE Approved) Tap Box B (CE Approved) . . . . . . . . . . . . . . . . . . . . . . Optical Tap Box A Optical Tap Box B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Tap Box A Electrical Tap Box B . . . . . . . . . . . . . . . . . . . . . . . . . . . PeerWay Extender (PX) PeerWay A PeerWay B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optical Repeater/Attenuator . . . . . . . . . . . . . . . .
PAGE 96
SQ: 4-2 Twinax PeerWay Tap Block Set . . . . . . . . . . . . . . . . . . . . 1984--0496--000x Tap Box A (CE Approved) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P52760001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--0488--000x Tap Box B (CE Approved) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P52790001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 97
SQ: 4-3 10P5276 and 10P5279 Tap Box Grounding Grounding Screw Position Function GROUND Grounds the PeerWay Shield OPEN Normal setting 1984--0488 and --0489 Tap Box Grounding Jumper Position Comment HD3 GND Grounds the PeerWay Shield HOLD Normal setting RS3: Service Quick Reference Guide PeerWay
PAGE 98
SQ: 4-4 Optical Tap Box A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3211-0001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1191-0001 Optical Tap Box B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3214-0001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1192-0001 WARNING Use care when handling optical cables.
PAGE 99
SQ: 4-5 Electrical Tap Box A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3211-0002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1193-0002 Electrical Tap Box B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3214-0002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1194-0002 Electrical Tap Boxes are used only with Optical Tap boxes.
PAGE 100
SQ: 4-6 PeerWay Extender (PX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PeerWay A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50930001 PeerWay B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50960001 CAUTION The PX must be supplied with a reliable source of DC power. If the PX loses power, the PeerWay is broken at that point. PX Parts Replacement Data Part No.
PAGE 101
SQ: 4-7 PX LEDs Meaning LED STATUS (Yellow) The PX is running and has adequate power applied. XMT (Yellow) Fiber Optic Transmit -- ON when messages are being transmitted on the fiber optic channel. ON continuously indicates a stuck transmitter. RECV (Yellow) Fiber Optic Receive -- ON when messages are being received on the fiber optic channel. ON continuously indicates a stuck transmitter at the other end of the fiber.
PAGE 102
SQ: 4-8 Optical Repeater/Attenuator . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 103
SQ: 5-1 Section 5: Consoles Keyboard Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enhanced Engineering Keyboard Main Keyboard/Trackball Main Keyboard/Trackball/Option . . . . . . . . . . . . . . . . Trackball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Option Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Joystick Touchpad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keyboard Electronics Board . . . . . . . . . . . .
PAGE 104
SQ: 5-2 Printer: Fujitsu DPL24C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printer: Fujitsu DL3800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printer: Fujitsu DL4600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Printer: Texas Instruments 810 . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . PeerWay Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . OI Power Supply .
PAGE 105
SQ: 5-3 Keyboard Alarm Hardware alarm 090 warns of bad keys: Board: Key is bad Where “p” is the keyboard number and “kkk” is the key number.
PAGE 106
SQ: 5-4 Enhanced Engineering Keyboard . . . . . . . . . . . . . . . . . . 1984--2386--000x Main Keyboard/Trackball . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1634--000x Main Keyboard/Trackball/Option . . . . . . . . . . . . . . . . . . . 1984--2372--000x Main Keyboard Parts Replacement Part Part No. Replaces Characteristics Keyboard Electronics 68HC05 1984--2871--000x 1984--1970--000x EMC compliant.
PAGE 107
SQ: 5-5 Trackball Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1631--000x Trackball Keyboard Parts Replacement Part No. Name Replaces Characteristics 10P52850004 Keyboard Electronics Board 68HCC05 1984--1975--000x 1984--2662--000x EMC compliant.
PAGE 108
SQ: 5-6 Option Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1632--000x Option Keyboard Electronics Board Parts Replacement Part No. Replaces Name on PWA Characteristics 1984--2871--000x 1984--1970--000x KEYBOARD ELECTRONICS EMC Compliant. Replaces any other board. 1984--2871--000x KEYBOARD ELECTRONICS Fully interchangeable, except for EMC Compliance.
PAGE 109
SQ: 5-7 Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--3038--000x Touchpad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2844--000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2321--000x Joystick Parts Replacement Item Part No.
PAGE 110
SQ: 5-8 Keyboard Electronics Board . . . . . . . . . . . . . . . . . . . . . . 1984--2871--000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1970--000x Keyboard Electronics Board Parts Replacement Item Part No.
PAGE 111
SQ: 5-9 Trackball Electronics Board . . . . . . . . . . . . . . . . . . . . . . . . . . 10P52850004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2662--000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1975--000x NOTE: Trackball Electronics Boards are completely interchangeable except that only 10P5285 can be used in a EMC compliant console.
PAGE 112
SQ: 5-10 Trackball Keyboard Replacement Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P53240001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1693--000x Trackball Keyboard Replacement Subassembly Name Part No. Replaces Characteristics Trackball Keyboard Replacement Subassembly 10P53240001 1984--1693--000x EMC compliant. Useable in any console.
PAGE 113
SQ: 5-11 Keyboard Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50842004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3222-x00x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2889-x00x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1978-000x Keyboard Interface Parts Replacement Part No.
PAGE 114
SQ: 5-12 Keyboard Interface LEDs LED Color Meaning DS1 Yellow Flashes when receiving data from the printer interface DS2 Yellow Flashes when sending data to the printer interface DS3 Red Fuse F1 is blown Keyboard Interface Jumper Setting Jumper Position Function HD2 1--2 12.86¯ Console software is at revision 12.86 or lower (Not present on 1984--1978--000x) HD2 2--3 12.90 Console software is at revision 12.
PAGE 115
SQ: 5-13 Multitube Command Console CRT Conrac 7241 Components Component FRSI part number Conrac part number Scan Board (Selectable) 1984--1651--0018 162885--77 BNC (Selectable) 1984--1651--0033 162938--74A Video Processor Board 1984--1651--0004 162838--72 High Voltage Module 1166--0524--0010 106513--6 Low Voltage Regulator Board 1984--1651--0007 162931--71 CRT Socket Board 1984--1651--0019 162921--72 Control Board 1984--1651--0020 162951--71 Adaptor Cables for Sony CRTs Part No Mo
PAGE 116
SQ: 5-14 Sony Monitor Adjustments Control Function AUTO SIZE Must be set to “ADJ” to enable use of the other controls. H Size (horizontal size) Used to adjust the horizontal size of the display. H Shift (horizontal shift) Used to adjust the center of the display horizontally. V Size (vertical size) Used to adjust the vertical size of the display. V Cent (vertical center) Used to adjust the center of the display vertically.
PAGE 117
SQ: 5-15 Pedestal Command Console Keyboard Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1782-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 118
SQ: 5-16 Pedestal Command Console CRT Conrac 7211 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1872-000x Conrac 7211 CRT Components Component Rosemount Part Number Scan Board (15.
PAGE 119
SQ: 5-17 Monochrome Video Generator . . . . . . . . . . . . . . . . . . . . . . 1981-1002-000x LEDs for Monochrome Video Generator LED Meaning DS1 Card good. No faults detected on the video generator card. Controller processor lights DS1 when power up diagnostics are completed. DS2 Card fault. DS2 lights if the video generator card fails power up diagnostics. DS3 Indicates that fuse F1, directing 12 volts to the CRT MONITOR, is bad. Monochrome Video Generator Fuse Fuse Rosemount Part No.
PAGE 120
SQ: 5-18 MiniConsole Floppy Interface (SCSI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1053-000x LEDs for MiniConsole Floppy Interface (SCSI) LED Meaning DS1 Card Good. No faults are detected on the card. DS2 Card Fault. A fault has been detected on the Interface card. DS4 (Not used) DS5 (Not used) DS6 Write Data. The Interface card is writing to one of the Disk Drives. DS7 Head Load. The read/write head on a disk drive is in the loaded position. DS8 Read Data.
PAGE 121
SQ: 5-19 Floppy Disk Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1050-000x Floppy Disk Power Supply Fuses Fuse Rosemount Part No. Bussman Part No. Littelfuse Part No.
PAGE 122
SQ: 5-20 Hard Disk Drive IBM Deskstar 540 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5665000x LPS 270S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P52800002 LPS 170S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3500-0002 LPS 105S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3100-0002 80S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 123
SQ: 5-21 Cable 10P56840001 Inline Fuses Fuses FRSI Bussman Littelfuse Part No. Part No. Part No.
PAGE 124
SQ: 5-22 LPS and 80S Drive Address Jumpers Jumper Factory Setting A0 ON (Jumper) A1 OFF (No Jumper) A2 ON (Jumper) LPS 105S and 80S Drive Option Jumpers Jumper Purpose WS Wait Spin Option EP Enable Parity Option SS Self Seek Test Option RS3: Service Quick Reference Guide Factory Setting OFF (No Jumper) ON (Jumper) OFF Consoles
PAGE 125
SQ: 5-23 Q280 Version 1 Drive Option Jumpers Jumper Purpose WS Wait Spin Option EP Enable Parity Option SS Self Seek Test Option Factory Setting OFF (No Jumper) ON (Jumper) OFF R0 R1 OFF No function ON Q280 Version 2 Drive Option Jumpers Jumper Purpose WS Wait Spin Option EP Enable Parity Option SS Self Seek Test Option OFF P1 No function ON P2 No function ON RS3: Service Quick Reference Guide Factory Setting OFF (No Jumper) ON (Jumper) Consoles
PAGE 126
SQ: 5-24 Q280 Drive Address Jumpers Drive Address Jumper A0 Jumper A1 Jumper A2 0 OFF OFF OFF 1 ON OFF OFF 2 OFF ON OFF 3 ON ON OFF 4 OFF OFF ON 5 ON OFF ON 6 OFF ON ON 7 ON ON ON Q540 Drive Jumpers Jumper Setting A--B ON C--D No Jumper E--F No Jumper G--H No Jumper J--K ON DG No Jumper PAR ON A4 ON A2 No Jumper A1 ON RS3: Service Quick Reference Guide Consoles
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SQ: 5-25 Floppy Disk Drive: 3.5-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 128
SQ: 5-26 Floppy Disk Drive: 5.25-inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1803-000x 5.25-Inch Floppy Disk Drive Parts Replacement Part No.
PAGE 129
SQ: 5-27 Magnetic Tape Drive Tandberg 5623 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5685000x Viper 2150S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3389-000x Viper 2060S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3289-000x Scorpion 5945S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1989-000x Scorpion 5945C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 130
SQ: 5-28 Printer: Fujitsu DPL24C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 131
SQ: 5-29 - To set up the Fujitsu DL2600 printer: 1. Hold down ALT and then press SETUP. The display shows “SET-UP MODE” and then “FUNCTION: STYLE”. 2. Press ITEM to enter the “style” level. 3. Press SELECT to display each of the items listed below. When the correct item is displayed, press ITEM to enter it in memory.
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SQ: 5-30 6. Press FUNCTION until “FUNCTION SAVE” is displayed. Press ITEM to have the printer save the selected options in nonvolatile memory. 7. Press ONLINE to resume normal operation.
PAGE 133
SQ: 5-31 Printer: Fujitsu DL3800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3318-000x - To set up the Fujitsu DL 3800 printer: 1. Have continuous form paper loaded. The setup procedure will require several sheets. 2. Put the printer in setup mode: Put the printer off-line (press ONLINE until the ONLINE light goes out). Press both the FONT and MENU buttons until the printer beeps. --or-Turn the printer off. Press both the FONT and MENU buttons. Turn the printer on.
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SQ: 5-32 Fujitsu DL3800 Printer MENU1 and MENU 2 Options Item Option Item Option EMULATE DPL24+ TOP-MRG 1 LINE FONT COUR10 LANGUAGE PAGE 437 QUALITY DRAFT CHR-SET SET 2 PITCH 10 CPI PRF-SKP NO SKIP LINE SP 6 LPI WIDTH 13.6 IN CHAR-W NORMAL ZEROFNT NO-SLSH CHAR-H NORMAL DC3-CDE ENABLE ATTRIB NONE CR-CODE CR ONLY PAGE LG 11.
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SQ: 5-33 9. Press ONLINE to return to the <> menu. Press LOCK to position the cursor at HARDWARE and press FONT to select it. Set options in the HARDWARE menu as shown below. Fujitsu DL3800 Printer HARDWARE Menu Options Item Option Item Option PPR-OUT CNTONLY INTRFCE SERIAL PRT-DIR BI-DIR FORMAT 8NONE1 BUZZER ON BAUE-RT 4800 WORD-LG 8-BIT PROTOCL XON/XOFF BUFFER 8KB NOTE: Do not use a buffer size larger than 8 kB. DSR IGNORE FEEDER REAR DUPLEX FULL 10.
PAGE 136
SQ: 5-34 Printer: Fujitsu DL4600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-0543-000x - To set up the Fujitsu DL4600 printer: 1. Press “NEXT DISPLAY” until “enter setup” appears in the display window. Press F1, “Menu 1” appears in the display window. Scroll through the options and verify the settings shown below. Scroll with F2. Change options with F3. 2. Press F1, “Menu 2” appears in the display window. Scroll through the options and verify the settings.
PAGE 137
SQ: 5-35 3. Press F1 until “Hardware Features” appears in the display window. Scroll through the options and verify the settings shown below. Scroll with F2. Change options with F3. Fujitsu DL4600 Printer Setup Menu Item Value Menu Item Value SensePE REAR FORMAT 8 NONE 1 PRT-DIR BI-DIR BAUD-RT 4800 BUZZER ON PROTOCOL XON/XOF WORD-LG 8 BIT DSR IGNORE BUFFER 8 KB NOTE: Do not use a buffer size larger than 8 KB. DUPLEX FULL FEEDER REAR =END= INTRFCE SERIAL 4.
PAGE 138
SQ: 5-36 Printer: Texas Instruments 810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 139
SQ: 5-37 TI 810 Printer Baud Rate (Pencil) Switches Switch Setting Switch Setting 1 ON 5 OFF 2 OFF 6 ON 3 ON 7 ON 4 OFF TI 810 Printer Voltage Checks Test Point Voltage Tolerance E4 +12 VDC ± .6 VDC E5 --12 VDC ± .6 VDC E6 +8 VDC ± 1 VDC E7 --75 VDC ± 15 VDC E8 --5 VDC ± .25 VDC E9 +30 VDC ± 10 VDC E10 +5 VDC ± .
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SQ: 5-38 Alarm Output Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-0744-000x Alarm Output Board Fuses Fuse F1 F2 Rosemount Part No. Bussman Part No. Characteristics G09140--0029 MDQ--1--1/2 1.
PAGE 141
SQ: 5-39 PeerWay Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1045-000x LEDs for PeerWay Interface LED Meaning DS1 Card Good: No faults are detected on the card. DS2 Card fault: A fault has been detected in the communication link. DS4 PW Tap ST A: The Timer in tap A has timed out. DS5 PW Tap ST B: The Timer in tap B has timed out. DS6 RTS: Ready to send generated from the PeerWay Interface. DS7 Bus Active: The PeerWay Interface is receiving data.
PAGE 142
SQ: 5-40 To set the jumpers for an address on PeerWay 1, set the jumpers so: node address = (Sum of jumpers) + 2 To set the jumpers for use on PeerWay “P”: Jumper setting = (Node Number) -- 32(P--1) PeerWay Interface Jumper Values Jumper Value at 1--2 Value at 2--3 HD1 2 0 HD2 4 0 HD3 8 0 HD4 16 0 RS3: Service Quick Reference Guide Consoles
PAGE 143
SQ: 5-41 OI Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1137-000x OI Power Supply Parts Replacement Part No. Replaces 1984--1137--000x 1984--1017--000x Characteristics 24 V or 30 VDC Input. 12 V Output 3 Amps 5 V Output 20 Amps Comment Replaces any 1984--1017--000x. 30 VDC Input. 12 V Output 2 Amps 1984--1017--000x 5 V Output 11 Amps OI Power Supply LEDs LED Meaning DS1 Card Good: Comparators are within tolerance.
PAGE 144
SQ: 5-42 OI Power Supply Test Points Test Point Function TP1--TP2 (Violet -- Gray) Isolated +9V A and Return TP3--TP4 (Violet -- Gray) Isolated +9V B and Return TP5--TP6 (Yellow -- Brown) +5 V and Return TP7--TP8 (Red -- Brown) +12 V and Return OI Power Supply Jumper Settings Jumper HD1 Position Input Voltage 1--2 30 VDC 2--3 24 VDC OI Power Supply Fuses FRSI Bussman Littelfuse Part No. Part No. Part No.
PAGE 145
SQ: 5-43 OI Processor OI 68040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5527001x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--3202--0010 OI 68020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1540--0009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1161--0009 OI 68000 . . . . . . . . . . . . . . .
PAGE 146
SQ: 5-44 OI Processor Replacement Data (continued) Part No.
PAGE 147
SQ: 5-45 OI Processor: 68040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5527001x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3202-0010 OI Processor 68040 LEDs LED Meaning DS1 Card Good: No faults are detected on the card. DS2 Card Fault: A fault has been detected on the Processor Card. DS6 Display Active: Processor is updating Video Generator RAM.
PAGE 148
SQ: 5-46 OI Processor: 68020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1540-0009 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1161-0009 OI Processor 68020 LEDs LED Meaning DS1 Card Good: No faults are detected on the card. DS2 Card Fault: A fault has been detected on the Processor Card. DS6 Display Active: Processor is updating Video Generator RAM.
PAGE 149
SQ: 5-47 OI Processor: OI 68000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P57140008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2759--0008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2137--0008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2122--0007 . . . . . . . . . . . . . .
PAGE 150
SQ: 5-48 Pixel Graphics Video Generator . . . . . . . . . . . . . . . . . . . . 1984-2503-0001 Pixel Graphics Video Generator LEDs LED DS1 (Green) DS2 (Red) Meaning No faults are detected on the card. DS1 lights when the OI Processor completes power up diagnostics. The Pixel Graphics Video Generator has a fault. DS8 (Yellow) The Graphics Processor on the Pixel Graphics Video Generator is executing commands. DS8 lights when the CRT screen is periodically updated.
PAGE 151
SQ: 5-49 Character Graphics Video Generator . . . . . . . . . . . . . . . . 1984-1064-0001 Character Graphics Video Generator LEDs LED DS1 (Green) Meaning No faults are detected on the card. DS1 lights when the OI Processor completes power up diagnostics. DS2 (Red) Card fault. DS2 lights if the Video Generator Card does not pass power up diagnostics. DS3 (Red) Not used. DS6 (Yellow) Page 0 is active. Page 0 and page 1 store information for the CRT display.
PAGE 152
SQ: 5-50 Printer Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1011-000x Printer Interface Parts Replacement Part No. Replaces 1984--1011--0001 1984--1011--0002 1984--1011--0003 1984--1011--0004 Characteristics No RS-422 Interface 1984--1011--0001 1984--1011--0002 RS-422 Interface for Multitube Consoles Printer Interface Card --0001, --0002 (without RS-422 interface) LEDs LED Meaning DS1 Card good. No faults are detected on the card. DS2 Card fault.
PAGE 153
SQ: 5-51 Printer Interface Card --0003, --0004 (with RS-422 interface) LEDs Meaning LED DS1 Card good. No faults are detected on the card. DS2 Card fault. A fault has been detected in the communication link. DS6 TXD A. Indicates data being transmitted to the keyboard. DS7 CTS A. Clear To Send. Keyboard is connected and ready to accept data. DS8 TXD B. Indicates data being transmitted to the printer. DS9 CTS B. Clear To Send. Printer is connected and ready to accept data. DS10 NV Write.
PAGE 154
SQ: 5-52 SCSI (Small Computer System Interface) . . . . . . . . . . . . 1984-3301-0001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1140-0001 SCSI Card Parts Replacement Part No Replaces 1984--3301--0001 1984--1140--000x NOTE: You cannot mix --3301 and --1140 boards in a MultiTube console. Requires OI 68020 or 68040 Processor with boot ROM at least 9.xx (68020) or 10.xx (68040).
PAGE 155
SQ: 5-53 SCSI Card LEDs (continued) LED Meaning DS12 (Yellow) Hard disk access. A command is being issued to the hard disk. DS13 (Yellow) Indicates a command is being issued to the tape drive. DS13 will blink every second as the tape drive is monitored for tape insertion or removal. DS14 (Yellow) Indicates cache memory on the SCSI board is being accessed. The most recently used disk sectors are stored in cache memory.
PAGE 156
SQ: 5-54 OI SCSI Host Adapter (1984-1140-0001) Device ID Jumper SCSI Device ID Put Jumper On Used For 0 HD1 Card Cage A 1 HD2 Card Cage B or Command Console 2 HD3 Card Cage C 3--7 HD4--HD8 These device IDs are not used in Console Card Cages OI SCSI Host Adapter (1984-1140-0001) Address Jumpers SCSI Bus Address HD9 HD10 HD11 Used For 0 2--3 2--3 2--3 Card Cage A 1 2--3 2--3 1--2 Card Cage B or Command Console 2 2--3 1--2 2--3 Card Cage C 3 2--3 1--2 1--2 Not used 4 1-
PAGE 157
SQ: 5-55 OI Nonvolatile Memory OI NV RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1547-000x OI Bubble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1147-000x OI Bubble SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1167-000x OI NV Memory Replacement Data Part No. Replaces Characteristics 1984--1547--0001 --0002 1984--1147--000x 1984--1167--000x 256K RAM Memory --0001 has X.
PAGE 158
SQ: 5-56 OI Bubble Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1147-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1167-000x OI Bubble Memory LEDs LED DS1 (Green) DS2 (Red) Meaning No faults are detected on the card. DS1 lights when the card has passed power up diagnostics. A fault has been detected on the card. DS2 lights when the card has failed power up diagnostics. DS6 (Yellow) TXD for RS-422 channel.
PAGE 159
SQ: 5-57 OI Bubble LED Sequences Status LEDs (DS12, 13, 14) Failed Test ---OFF Unable to initialize. OFF ---OFF Write failure. ON ---ON Read failure. OFF ---ON Read or write failure. ON ON ON Both 30 VDC power supplies are bad.
PAGE 160
SQ: 5-58 OI Bubble Jumpers (continued) Jumper Value Purpose 2--3 Normal operation 1--2 Bubble test (Factory use only) 2--3 Normal operation 1--2 Bubble test (Factory use only) 2--3 Normal operation N Normal Communications (RS-232) T Communications Loopback Test(RS-232) M Function as a Modem (RS-232) T Function as a Terminal (RS-232) HD14 -- Not Used HD15, 16, 17, 18 T Communications Loopback Test (RS-422) N Normal Communications (RS-422) HD5 (SYNC) HD6 (CS2) HD7, HD10 HD8, 9,
PAGE 161
SQ: 5-59 OI NV RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1547-000x OI NV RAM LEDs LED DS1 (Green) DS2 (Red) Meaning No faults are detected on the card. DS1 lights when the card has passed power up diagnostics. A fault has been detected on the card. DS2 lights when the card has failed power up diagnostics. DS4 (Yellow) Battery 1 is low. Replace both batteries (battery 1 first). DS5 (Yellow) Battery 2 is low. Replace both batteries (battery 2 first).
PAGE 162
SQ: 5-60 OI NV VAM LED Sequences Status LEDs (DS12, 13, 14) Meaning OFF ON ON Failure in read/write tests of RAM. ON ON ON Bad program length, failed SCI image checksum, or both 30 VDC power supplies are bad.
PAGE 163
SQ: 5-61 OI NV RAM Jumpers (continued) Jumper Value Purpose HD3 (RTCPWR) BAT&PS Hardwired PS ONLY HD4 (NVM SIZE) HD5 (PEERWAY BOOT) HD7, HD10 HD8, 9, 11, 12, 13 HD15, 16, 17, 18 HD19 (BD ADRR DECODE) HD20 HD21 512 KB Hardwired for number of RAM chips used 256KB Hardwired for number of RAM chips used PWAY Force PeerWay boot NORM Normal operation R Run Normal Communications (RS-232) L Communications Loopback Test (RS-232) M Function as a Modem (RS-232) (Remove for Loopback Test) T
PAGE 164
SQ: 5-62 RS3: Service Quick Reference Guide Consoles
PAGE 165
SQ: 6-1 Section 6: ControlFiles ControlFile Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . PeerWay Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ControlFile Power Regulator 5 VDC Only . . . . . . . . ControlFile Power Regulator 5 and 12 VDC . . . . . . CP (Coordinator Processor): CP-IV+ CP-IV CP-II CP-I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NV (Nonvolatile) Memory: RAM . . . . . . . . . . . . . . . .
PAGE 166
SQ: 6-2 ControlFile Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P52960001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-3048-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 167
SQ: 6-3 ControlFile Address Jumper Values NOTE: Jumper Value at H Value at L 5 16 0 4 8 0 3 4 0 2 2 0 1 1 0 The Node Address is the sum of the jumpers plus 1.
PAGE 168
SQ: 6-4 PeerWay Buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1502-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1402-000x Parts Replacement for PeerWay Buffer Part No.
PAGE 169
SQ: 6-5 PeerWay Buffer 1984-1502-000x Jumper Positions Jumper Signal Normal Loop Back Test HD1 Not used Not used Not used HD2 Receive Clock 2--3 1--2 HD3 Transmit Clock 2--3 1--2 HD4 Receive Data 2--3 1--2 HD5 Transmit Data 2--3 1--2 HD6 Ready to Send 2--3 1--2 HD7 BSL (Coupler Status) 2--3 1--2 HD8 Clear to Send 2--3 1--2 PeerWay Buffer Fuse Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 170
SQ: 6-6 ControlFile Power Regulator 5 VDC Only . . . . . . . . . . . . 1984-3505-000x ControlFile Power Regulator 5 VDC Only Parts Replacement Part No. Replaces Characteristics 1984--3505--000x 1984--1505--000x 1984--1432--000x Replaces these cards ONLY in ControlFiles that use NVRAM and MPC Processors. ControlFile Power Regulator 5 VDC Only LEDs and Test Points LED Meaning and Response +5 V POWER CHARGE (DS10) Input capacitors are charging as you insert the card with card cage power on.
PAGE 171
SQ: 6-7 ControlFile Power Regulator 5 VDC Only Jumper Positions Position 1--2 Jumper HD1 Position 2--3 30 V Input ON 24 V Input ON ControlFile Power Regulator 5 VDC Only Fuse Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 172
SQ: 6-8 ControlFile Power Regulator 5 and 12 VDC . . . . . . . . . . 1984-1505-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1432-000x ControlFile Power Regulator 5 and 12 VDC Parts Replacement Part No. Replaces 1984--1505--000x 1984--1432--000x Characteristics 30 or 24 VDC input jumper-selected.
PAGE 173
SQ: 6-9 ControlFile Power Regulator 5 and 12 VDC LEDs and Test Points Meaning and Response LED +12 V POWER CHARGE (DS11) +5 V POWER CHARGE (DS10) Input capacitors are charging as you insert the card with card cage power on. Slowly insert the card into the ControlFile Motherboard connector (+12 AND +5 V Power Charge LEDs will blink on briefly). Same as +12 V Power Charge above. INPUT B STATUS (DS9) Bus B (24 VDC or 30 VDC) from the DC distribution system is within operating tolerance.
PAGE 174
SQ: 6-10 CP (Coordinator Processor): CP-IV+ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50870004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-4164-000x CP-IV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-4064-000x CP-II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1594-000x CP-I . . . . . . . . . .
PAGE 175
SQ: 6-11 Coordinator Processor LEDs and Test Points Meaning and Response LED TIC (DS10) Beginning of a new time interval counter period (one tic is 1/4 second). The system operates on a 1/4 second data transfer rate for all PeerWay nodes (electrical drops). CONT (DS9) The Coordinator Processor is communicating with a Controller via the Motherboard. With redundant Coordinator Processors, this LED indicates which one is active.
PAGE 176
SQ: 6-12 CP Fault Indications Fault Condition: Green LED OFF, Red LED ON, Yellow LED Conditions OFF OFF OFF ON OFF 1. CPU Test fault OFF OFF ON OFF OFF 2. Boot ROM Checksum fault OFF OFF ON ON OFF 3. Vector Test fault OFF ON OFF OFF OFF 4. Watchdog Timer fault OFF ON OFF ON OFF 5. Nondestructive RAM OFF ON ON OFF OFF 6. Destructive RAM Test or EDAC fault OFF ON ON ON OFF 7.
PAGE 177
SQ: 6-13 CP Fault Indications Yellow LED Conditions Fault Condition: Green LED ON Then OFF, Red LED ON ON OFF OFF OFF OFF 1. Nonvolatile Memory write test failed before the PeerWay boot procedure was performed. The Nonvolatile Memory card should be replaced. ON OFF OFF ON OFF 2. No Nonvolatile Memory card is present or the Nonvolatile Memory card switch is in the DISABLE position. ON OFF ON OFF OFF 3. Checksum invalid after load.
PAGE 178
SQ: 6-14 CP Fault Indications (continued) Yellow LED Conditions Fault Condition: Green LED ON Then OFF, Red LED ON ON ON ON ON OFF 8. Nonvolatile Memory card hardware error on read. If the Nonvolatile Memory card was enabled, the card should be replaced. ON OFF OFF ON OFF 9. No Nonvolatile Memory card is present or the Nonvolatile Memory card switch is set at DISABLE.
PAGE 179
SQ: 6-15 CP-II Factory Set Jumpers Jumper Position HD2 2--3 HD5 1--2 HD7 1--2 HD10 through HD15 Open CP-I Factory Set Jumpers Jumper Position HD2 2--3 HD5 2--3 HD7 1--2 CP Fuses Card Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 180
SQ: 6-16 NV (Nonvolatile) Memory: RAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2347-000x CAUTION Disable the NV Memory and then the Coordinator Processor cards before removing any card (other than a PeerWay Buffer card) from the ControlFile. Failure to do so may result in a corrupted data transfer. RAM NV Memory Parts Replacement Part No.
PAGE 181
SQ: 6-17 RAM NV Memory LEDs and Test Points (continued) LED +5 VDC BAD (DS3) CARD BAD (DS2) CARD GOOD (DS1) Meaning and Response Replace Fuse F1. Enable/Disable switch is set at DISABLE or the card failed power-up diagnostics. Card passed power-up diagnostics.
PAGE 182
SQ: 6-18 NV RAM LED Sequence (continued) Yellow LED Pattern Fault Condition: Red “Card Bad” LED ON Green LED OFF ON OFF 4 Not used OFF ON OFF 5 Interrupt test ON ON ON 6 Parallel Interface test OFF ON ON 7 Not used ON RAM NV Memory Battery Jumper Positions Jumper Position Action HD6 1--2 Battery 2 enabled 2--3 Battery 2 disabled 1--2 Battery 1 enabled 2--3 Battery 1 disabled HD7 RS3: Service Quick Reference Guide ControlFiles
PAGE 183
SQ: 6-19 RAM NV Memory Jumper Positions Card HD3 HD4 HD5 Characteristics 1984--2347--0011 1--2 1--2 1--2 Hard wired 1 Meg RAM 1984--2347--0021 1--2 2--3 1--2 Hard wired 2 Meg RAM 1984--2347--0041 -- -- 2--3 Hard wired 2--3 Hard wired 4 Meg RAM RAM NV Memory Fuse Data Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 184
SQ: 6-20 NV (Nonvolatile) Memory: Bubble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1598-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1483-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 185
SQ: 6-21 Bubble NV Memory LEDs and Test Points LED Meaning and Response 5 V FUSE BLOWN (DS3) Replace Fuse F1 (Supplies 5 VDC to the card). CARD FAULT (DS2) A fault is detected on the nonvolatile memory or the Enable/Disable Switch is DISABLED. If the switch is ENABLED and this LED is ON, replace the card. CARD ENABLED (DS1) The Enable/Disable switch is ENABLED and no hardware faults are detected on the Nonvolatile Memory card. Test Point Function Yellow +5 V (± 0.1 V) Red +12 V (± 0.
PAGE 186
SQ: 6-22 Controller Processor: MPC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P57520007 MPC II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50400006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4068--000x MPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2500--000x MLC . . . . . . . . . . . . . .
PAGE 187
SQ: 6-23 Controller Processor LEDs and Test Points Meaning and Response LED 5 V Fuse Blown (DS3) Replace Fuse F4 (Supplies 5 VDC to the Contact Processor). Card Fault (DS2) A fault has been detected on the Contact Processor, or the ENABLE/DISABLE Switch is in the DISABLE position. If the switch is enabled and this LED is on, replace the Contact Processor. Card Enable (DS1) The ENABLE/DISABLE Switch is enabled and no hardware faults are detected on the Contact Processor.
PAGE 188
SQ: 6-24 Controller Processor Fault Indications Fault Condition Yellow LED Conditions OFF OFF CPU Test Fault ON OFF ON Boot ROM Checksum Fault OFF OFF ON Vector Test Fault ON ON OFF Watchdog Timer OFF ON OFF Nondestructive RAM ON ON ON Destructive RAM Test or EDAC Fault OFF ON ON Sync Bus Test Levels 1 & 2 and Checks on Interrupts ON RS3: Service Quick Reference Guide ControlFiles
PAGE 189
SQ: 6-25 Controller Processor: MPC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P57520007 MPC5 Controller Processor Parts Replacement Name Part No.
PAGE 190
SQ: 6-26 ControlFile Status Screen Jumper Code Jumper Code Image Selection MPC5 Image Functionality 145 Additional Image #2 MUX5 146 Additional Image #2 PLC5 147 Additional Image #2 MPC5 155 Additional Image #3 MUX5 156 Additional Image #3 PLC5 157 Additional Image #3 MPC5 165 Additional Image #4 MUX5 166 Additional Image #4 PLC5 167 Additional Image #4 MPC5 175 Additional Image #1 MUX5 176 Additional Image #1 PLC5 177 Additional Image #1 MPC5 MPC5 Fuse Fuse FRSI Part
PAGE 191
SQ: 6-27 Controller Processor: MPC II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50400006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-4068-000x MPCII Controller Processor Parts Replacement Name MPC II Part No.
PAGE 192
SQ: 6-28 Jumpers for MPC Processor Functionality Image Select HD6 HD7 HD8 Contact (CC) 2--3 2--3 1--2 Multiplexor (MUX) 2--3 1--2 1--2 Additional Image #1 1--2 1--2 1--2 Additional Image #2 1--2 2--3 2--3 Additional Image #3 1--2 2--3 1--2 Additional Image #4 1--2 1--2 2--3 Jumpers for MPC II Processor Functionality Image Select HD6 HD7 HD8 Additional Image #1 1--2 1--2 1--2 Additional Image #2 1--2 2--3 2--3 Additional Image #3 1--2 2--3 1--2 Additional Image #4
PAGE 193
SQ: 6-29 ControlFile Status Screen Jumper Code (Visible with MPC II Image only) Jumper Code Processor Functionality Image Selection MPC II+ Image Functionality 0xx (Red) MPC I Jumper HD2 is set for MPCI functionality with an MPCII image 145 MPC II Additional Image #2 MUX+ 146 MPC II Additional Image #2 PLC+ 147 MPC II Additional Image #2 MPC+ 155 MPC II Additional Image #3 MUX+ 156 MPC II Additional Image #3 PLC+ 157 MPC II Additional Image #3 MPC+ 165 MPC II Additional Imag
PAGE 194
SQ: 6-30 Controller Processor MPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2500--000x MPC Parts Replacement Name Part No.
PAGE 195
SQ: 6-31 MPC Communications Jumper Positions Communication Rate Jumper HD21 Jumper HD22 Jumper HD23 Jumper HD24 Rosemount 10.4K Baud 2--3 2--3 2--3 2-3 Industry Standard (9600 Baud) 1--2 1--2 1--2 1--2 MPC Fuse Fuse FRSI Part No. Bussman Part No. Littelfuse Part No.
PAGE 196
SQ: 6-32 Controller Processor: MLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................................. SSC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................................. MUX and PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 197
SQ: 6-33 Image Jumper Positions Image Jumper HD6 Jumper HD7 Jumper HD8 Contact 2--3 2--3 1--2 Multiplexer 2--3 1--2 1--2 Additional Image #1 1--2 1--2 1--2 Additional Image #2 1--2 2--3 2--3 Additional Image #3 1--2 2--3 1--2 Additional Image #4 1--2 1--2 2--3 Image Jumper Positions for MLC and SS Image Jumper HD6 Jumper HD7 Jumper HD8 MLC (MultiLoop Controller) 2--3 2--3 2--3 SS (Single Strategy) 2--3 2--3 2--3 Communications Jumper Positions Communication Rate Jump
PAGE 198
SQ: 6-34 Fuses Fuse FRSI Part No. Bussman Part No. Littelfuse Part No. Characteristics F1 F2 G09140--0016 AGC 1/2 312.
PAGE 199
SQ: 7-1 Section 7: Input/Output Analog Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Communications Connect Card V (EMC Compliant) Communications Connect Card IV Communications Connect Card III . . . . . . . . . . . . . . . 7-4 Communications Connect Card II . . . . . . . . . . . . . . . 7-5 Analog Transfer Card . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Output Bypass Card (OBC) . . . . . . . . . . . . . . . . . . . .
PAGE 200
SQ: 7-2 Analog Input FIC: Isolated . . . . . . . . . . . . . . . . . . . . . Analog Output FIC: Non-Isolated . . . . . . . . . . . . . . . Analog Output FIC: Isolated . . . . . . . . . . . . . . . . . . . I/O Scanning Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Communications Termination Panel II Remote Communications Termination Panel I . . . . . Fiber Optic I/O Converter . . . . . . . . . . . . . . . . . . . . . . Standard Remote Termination Panel . . . . . . . . . . . .
PAGE 201
SQ: 7-3 Analog Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 202
SQ: 7-4 Communications Connect Card V (EMC Compliant) . . . . . 10P54560001 Communications Connect Card IV . . . . . . . . . . . . . . . . . . . . 10P54530001 Communications Connect Card III . . . . . . . . . . . . . . . . . . . . 1984-2543-000x Warning The transient suppression networks are sufficient for cables within a building. For runs between buildings, put lightning arrestors where the cable enters the building. FRSI recommends metal conduit or a copper ground wire.
PAGE 203
SQ: 7-5 Communications Connect Card II . . . . . . . . . . . . . . . . . . .
PAGE 204
SQ: 7-6 Analog Transfer Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2494-0001 Analog Transfer Card LEDs LED Meaning DS2 (Red) 30V Fuse Blown DS1 (Green) +5V Status: The card has power and the regulator is operational. During a transfer card test, completely disconnect the leads at each point. Failing to disengage leads before going to the next point may damage the Transfer Card.
PAGE 205
SQ: 7-7 Output Bypass Card (OBC) . . . . . . . . . . . . . . . . . . . . . . . . 1984-2551-0001 Output Bypass Card Fuses Fuse FRSI Part No. Bussman Part No. Littelfuse Part No. Schurter Part No. Characteristics F1 G09140--0030 AGC 2 312002 -- -- 2 A 250 V Quick Acting F2 G50382--0009 -- -- 273.125 MSF 034.
PAGE 206
SQ: 7-8 Analog Card Cage Field Interface Cards: Analog FIC (EMC Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . 10P54440002 Analog FIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 207
SQ: 7-9 Analog FIC Jumper Positions Jumper Value Action FAIL HD1 HOLD 1--2 Hold output on failure ZERO 2--3 Zero output on failure NORM 1--2 Normal output action (Jumper not used by software. Leave in the 1--2 position.) REV 2--3 Reversed output action (Jumper not used by software.
PAGE 208
SQ: 7-10 Analog Card Cage Field Interface Cards: Smart Transmitter Daughterboard Kit (EMC Compliant) 10P54500005 Analog FIC W/Smart Transmitter Daughterboard . . . . 1984--2519--000x Analog FIC W/Smart Transmitter Daughterboard (EMC) 10P57240002 Smart Transmitter Daughterboard Kit . . . . . . . . . . . . . . . 1984-2483-0005 Smart Transmitter Daughterboard LEDs LEDs RTS Request to Send XMIT/RECV Meaning The Smart daughterboard generated a request to send. The card is transmitting to a Smart device.
PAGE 209
SQ: 7-11 Analog Card Cage Field Interface Cards: Pulse I/O FIC (EMC Compliant) . . . . . . . . . . . . . . . . . . . . . . . 10P54470002 Pulse I/O FIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2456-000x Pulse I/O FIC Input Specifications Term Voltage Input Specification Contact Input Specification Input Frequency Sine Wave 1 Hz -- 50K Hz Square Wave .002 Hz -- 50K Hz .002 Hz -- 50K Hz Input Accuracy 0.05% of reading 0.05% of reading Resolution 0.
PAGE 210
SQ: 7-12 Pulse I/O FIC Output Specifications Term Pulse Output Specification Analog Output Specification Output Range 0 to 1K Hz 0--60 mA Output Accuracy -- 0.5% of 4--20 mA span below 20 mA, 0.4% of reading above 20 mA OFF State Leakage Current 20 mA maximum 20 mA maximum Output Current Limit 20 +/--0.5 mA 60 mA min 65 mA max Source Resistance 100 ohms maximum 25 ohms maximum (supply mode) Open Loop Voltage 21--24 V 21.5 V to 24.5 V Output Resolution -- 11 bits 4--20 mA range on 7.
PAGE 211
SQ: 7-13 Pulse I/O FIC LEDs LEDs Meaning DS1 Card Good: No card faults are detected and the Controller Processor card is controlling the output current. Blinking LED indicates the FIC is not connected to the field (I/O). DS2 Card Fault: A card fault is detected or communications with the Controller Processor card have ceased. DS3 TX Enable: Indicates communications activity. The signal that enables the transmit signal from the Field Interface card to the Controller Processor card is active.
PAGE 212
SQ: 7-14 Pulse I/O Field Interface Card Fuses Fuse FRSI Part No. Littelfuse Part No. Schurter Part No. Characteristics F1 G50382--0021 273002 MSF 034.4224 2.0 A 125 V Plug-In F11 F12 F21 F22 F31 F32 G50382--0011 273.250 MSF 034.
PAGE 213
SQ: 7-15 Analog Card Cage Field Interface Cards: Temperature Input FIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2731-000x Temperature Input FIC Specifications Term Specification Temperature Drift ±.125%Full Scale/25 °C change from calibration temperature Cold Junction Compensation RTD 57.72 ohms nickel sensor value broadcast through Controller Processor Cold Junction Temperature Range --30 C to +70 °C Accuracy Cold Junction Compensation Circuit ±.
PAGE 214
SQ: 7-16 Temperature Input FIC Specifications (continued) Term Specification Accuracy (at calibration temperature) TC/mv, Range 1: ±0.075% (19.5 mV) TC/mv, Range 2: ±0.048% (50 mV) RTD/Ω, Range 1: ±150 Milliohms RTDΩ/, Range 2: ±200 Milliohms Input Impedance for Thermocouples >100 Megohm Temperature Input FIC LEDs LEDs Meaning DS1 Card Good: No card faults are detected. DS2 Card Fault: A card fault is detected or communications with the Controller Processor card have ceased.
PAGE 215
SQ: 7-17 Temperature Input Field Interface Card Fuses Fuse FRSI Part No. Littelfuse Part No. Schurter Part No. Characteristics F1 G50382--0021 273002 MSF 034.4224 2.0 A 125 V Plug-In F6 to F11 G50382--0009 273.125 MSF 034.
PAGE 216
SQ: 7-18 Contact Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2576--0001 Contact FlexTerm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1175--000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1336--000x Parts Replacement Part No. Replaces 1984--2576--0001 None 1984--1336--000x 1984--1175--000x 1984--1175--000x None Characteristics Used only with MPCx images Used only with CC image.
PAGE 217
SQ: 7-19 Contact Termination Board . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1288-0001 Analog Transfer Card Fuse Data Fuse FRSI Part No. Bussman Part No. F1 to F24 G09140--0029 MDQ 1-1/2 Characteristics 1.5 A 250 V Slow Blow RS3: Service Quick Reference Guide NOTE: Other fuses may be used to match the applied load.
PAGE 218
SQ: 7-20 Contact Marshaling Panel . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2486-000x Contact Marshaling Panel Specifications Term Specification Current Ratings/Temperature DC Output: 2.3 amps at 25° C 1.8 amps at 40° C 1.0 amps at 60° C AC Output: 3.0 amps at 25° C 2.3 amps at 40° C 1.
PAGE 219
SQ: 7-21 Optical Isolator Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G12243-00xx Optical Isolator Modules Part Number C12243-- Model Function Output Contact* Voltage Color 0005 IAC5A Input None 180--280 VAC/DC Yellow 0006 IDC5 Input None 10--32 VDC White 0007 IDC5B IDC5F Input None 4--16 VDC White 0008 IAC5 Input None 90--140 VAC/DC Yellow 0009 ODC5 Output N.O. 5--60 VDC Red 0010 ODC5A Output N.O. 5--200 VDC Red 0011 OAC5A5 Output N.C.
PAGE 220
SQ: 7-22 Contact FIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1460-000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1304-000x Contact FIC Specifications Item Specification Power: Voltage Current 22--34 VDC 90 mA at 30 V typical. Switching current 10 mA typical, 8 mA minimum Contact FIC LEDs LEDs Meaning DS5--DS10 I/O 1--6: Indicates the logic state of the module‘s input or output.
PAGE 221
SQ: 7-23 Contact FIC Jumper Positions Jumper Position Effect HD1 HOLD Hold output value on communications failure OFF Drive output to zero on communications failure Contact FIC Fuses Card 1984-1460-000x Fuse FRSI Part No. Bussman Part No. Littelfuse Part No. F1 G50382--001 4 -- -- 273.500 AGC 1/2 312.500 Schurter Part No. MSF 034.
PAGE 222
SQ: 7-24 MUX Marshaling Panels Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2457--0002 Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2458--0001 RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 223
SQ: 7-25 RTD MUX Marshaling Panel Specifications Specification Item Voltage CSA 150 V rms With a locally coated connector: 250V rms Wire gauge 12--20 AWG solid, stranded, lugged Temperature Maximum: 105° C Connection to FlexTerm 50 conductor cable terminated to connector on FlexTerm motherboard.
PAGE 224
SQ: 7-26 PLC FlexTerm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P53200001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2409-0001 NOTE: Use only 10P53200001 for EMC (CE) compliant installations. PLC FlexTerm Jumpers Jumper No Redundancy Redundancy HD1A HD1B 1--2 2--3 HD2A HD2B 1--2 2--3 NOTE: If only communication lines are used, the FlexTerm redundancy jumpers are inactive.
PAGE 225
SQ: 7-27 Port I/O Card: RS-422/RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P54880001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2402-0001 NOTE: Use only 10P54880001 for EMC (CE) compliant installations Parts Replacement for the RS-422/RS-232 Port I/O Card Part No Replaces 10P54880001 1984--2402--000x 1984--2402--0001 10P54880001 Comments Always permitted.
PAGE 226
SQ: 7-28 Port I/O Card RS-422/RS-232 LEDs LEDs Meaning DS4 Receive Data: Indicates that data is being received from the PLC device. DS3 TX Data: Indicates that data is being sent to the PLC device. DS2 30V Fuse Blown: Power fuse F1 is blown. DS1 Card Good: Voltages are within tolerances.
PAGE 227
SQ: 7-29 Port I/O Card: RS-422/RS-422 . . . . . . . . . . . . . . . . . . . . . . . . 10P54850001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-2441-0001 NOTE: Use only 10P54850001 for EMC (CE) compliant installations. Parts Replacement for the RS-422/RS-232 Port I/O Card Part No Replaces 10P54850001 1984--2441--000x 1984--2441--000x 10P54850001 Comments Always permitted. Only for non-EMC approved installations.
PAGE 228
SQ: 7-30 RS-422/RS-422 Port I/O Card Jumpers Jumper Port A Port B HD1A--D A B RS-422/RS-422 Port I/O Card Fuse Fuse FRSI Part No. Littelfuse Part No. Schurter Part No. Characteristics F1 G50382--0021 273002 MSF 034.
PAGE 229
SQ: 7-31 Analog Input FIC: Non-Isolated . . . . . . . . . . . . . . . . . . . . 1984-1463-0001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984-1394-000x Non-Isolated Analog Input FIC LEDs LEDs Meaning 30V Fuse Blown: The 30 VDC power fuse to the card is blown. Note that this LED does not indicate whether field transmitter power and input current fuses are operational. -DS1 +12V Status: Power is present and the regulator is operational.
PAGE 230
SQ: 7-32 Analog Input FIC: Smart Transmitter . . . . . . . . . . . . . . 1984-2412--0001 Smart Transmitter FIC LEDs+ LEDs Meaning DS4 Communications Activity: Indicates communications activity. The signal that enables the transmit signal from the Field Interface Card to the Controller Processor card is active. DS3 Fuse F3 Blown: Power fuse F3 has blown. This LED does not indicate the status of the fuses in the I/O loops.
PAGE 231
SQ: 7-33 Analog Input FIC: Isolated . . . . . . . . . . . . . . . . . . . . . . . . 1984--1325--0001 Isolated Analog Input FIC LEDs LEDs Meaning DS4 Input Signal: Indicates that the field input is present. The LED glows brighter as the field input increases. With no input, the LED is off. DS3 30V Fuse Blown: The 30 VDC power fuse to the card is blown. Note that this LED does not indicate whether field transmitter power and input current fuses are operational.
PAGE 232
SQ: 7-34 Analog Output FIC: Non-Isolated . . . . . . . . . . . . . . . . . . 1984--1490--0001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1273--0001 Non-Isolated Analog Output FIC LEDs LEDs Meaning DS4 TX Enable: The signal that enables the transmit signal from the Field Interface Card to the MultiLoop Processor is active.
PAGE 233
SQ: 7-35 Non-Isolated Analog Output FIC Jumper Positions Jumper Purpose HD1 Indicates whether the FIC holds the last output value or sets the output current to zero if there is loss of communication with the Controller Processor card. Position HOLD: The last output value is held if there is a failure within the ControlFile, with the comm lines, or at the FIC. If the power supply should fail, the output current goes to zero.
PAGE 234
SQ: 7-36 Analog Output FIC: Isolated . . . . . . . . . . . . . . . . . . . . . . 1984--1525--000x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1469--0003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--1334--000x Isolated Analog Output FIC LEDs LEDs Meaning DS4 TX Enable: The signal that enables the transmit signal from the Field Interface Card to the MultiLoop Processor is active.
PAGE 235
SQ: 7-37 Isolated Analog Output FIC Jumper Positions Jumper Card 1984--1525--000x 1984--1469--000x HD1A and HD1B HD2 1984--1334--000x HD1 HD2 Purpose Position Indicates whether the FIC holds the last output value or sets the output current to zero if there is loss of communication with the Controller Processor card.
PAGE 236
SQ: 7-38 I/O Scanning Rates NOTE: Addressing any panel or card cage as “B”, “C”, or “D” drops the scanning rate to the slowest rate shown even if there are no other addressed panels or cages. The controller scan time (1.0, .50, .25, .125 second), selected from the ControlFile Status screen, must always be greater than the I/O point scan time. The controller scan time applies to all card cages served by the controller, so the scan time of the slowest cage must be used.
PAGE 237
SQ: 7-39 Remote Communications Termination Panel II . . . . . . 1984--4205--0001 Remote Communications Termination Panel I . . . . . . 1984--2552--0001 Remote Communications Termination Panel Parts Replacement Part No 1984--4409--0001 (Kit) Replaces Characteristics 1984--2552--000x The Kit replaces a Remote Communications Termination Panel I. The kit contains two Remote Communications Termination Panel II units and a DIN rail for mounting them.
PAGE 238
SQ: 7-40 Remote Communications Termination Panel I Jumpers Jumper Position HD1A HD1B (Top panel) NORMAL (1--2) HD3 (Top panel) HD4 (Lower panel) Normal operation. One cable is used from the ControlFile to the panel. REDUNDANT (2--3) Redundant operation. Two cables are used between the ControlFile and the panel. REMOTE I/O (1--2) Used when the panel is at the remote end of the communication line: at the card cage or FlexTerm.
PAGE 239
SQ: 7-41 Fiber Optic I/O Converter . . . . . . . . . . . . . . . . . . . . . . . . . 1984--3278--0001 NOTE: Use Minimum Revision C/D or higher for EMC (CE) compliant installations. Fiber Optic I/O Converter LEDs LED Color 5V POWER GREEN RECEIVE DATA YELLOW Flashes when the unit is receiving data. TRANSMIT DATA YELLOW Flashes when the unit is transmitting data. RS3: Service Quick Reference Guide Function ON when power is ON.
PAGE 240
SQ: 7-42 Standard Remote Termination Panel . . . . . . . . . . . . . . .
PAGE 241
SQ: 7-43 Direct Discrete Termination Panel . . . . . . . . . . . . . . . . . 1984--4127--0001 NOTE: For most applications, FRSI recommends that VTH be ½Vsource. For an input point with VTH = ½Vsource, the resistance to Vsource of the field device in the ON state must be 1400 ohms or less to ensure positive turn-ON. The resistance to Vsource of the field device in the OFF state must be 3200 ohms or greater to ensure positive turn-OFF. Parts Replacement for the Direct Discrete Termination Panel Part No.
PAGE 242
SQ: 7-44 Direct Discrete Termination Panel Fuses Fuse FRSI Part No. Littelfuse Part No. Wickman Part No.
PAGE 243
SQ: 7-45 Direct Discrete Termination Panel II . . . . . . . . . . . . . . . . . . 10P52700001 NOTE: For most applications, FRSI recommends that VTH be ½Vsource. For an input point with VTH = ½Vsource, the resistance to Vsource of the field device in the ON state must be 1400 ohms or less to ensure positive turn-ON. The resistance to Vsource of the field device in the OFF state must be 3200 ohms or greater to ensure positive turn-OFF. Parts Replacement for the Direct Discrete Termination Panel Part No.
PAGE 244
SQ: 7-46 Direct Discrete Termination Panel II Jumper Settings Jumper Setting Function HD18 NORM Normal single-FIM operation (Two jumpers) REDUN Redundant operation with two FIMs Direct Discrete Termination Panel II Fuses Fuse FRSI Part No. Littelfuse Part No. Wickman Part No.
PAGE 245
SQ: 7-47 Multi-FIM Discrete Termination Panel . . . . . . . . . . . . . .
PAGE 246
SQ: 7-48 Isolated Discrete Termination Panel A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4121--0001 B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4124--0001 NOTE: You must configure an I/O Block at FIM I/O address 1 to set the switch voltage for the entire FIM. Set to 1.7 volts for reliable operation. WARNING The solid state relays may be hot enough to cause burns.
PAGE 247
SQ: 7-49 Isolated Discrete Termination Panel A Jumpers Jumper Value Effect HD1 (Panels “A” & “B”) A Card cage A (factory setting) B Card cage B C Card cage C D Card cage D E Not used F Factory setting, do not move Both Jumpers ON or both jumpers at NORM or both wires intact Normal single FIM operation with online replacement capability Both Jumpers OFF or both jumpers at FIM REDUND or both wires cut Redundant FIM operation HD2 (Panel “A” only) Isolated Discrete Termination Panel Fuses
PAGE 248
SQ: 7-50 High Density Isolated Discrete Termination Panel . . . 1984--4167--0001 NOTE: You must configure an I/O Block at FIM I/O address 1 to set the switch voltage for the entire FIM. Set to 1.7 volts for reliable operation. WARNING The solid state relays may be hot enough to cause serious burns.
PAGE 249
SQ: 7-51 Discrete Field Interface Module (FIM) Multipoint Discrete I/O FIM MDIOH (High-side switch, EMC approved) . . . . . . . . . . . . . 10P53550006 MDIOL (Low-side switch, EMC approved) . . . . . . . . . . . . . 10P53520006 MDIO (Low-side switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4080--0001 Parts Replacement for the Discrete Field Interface Module Part No.
PAGE 250
SQ: 7-52 MAIO16 Termination Panel (Field wires land on panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P54770001 (Field wires on panel or on marshaling panel) . . . . . . . 10P54770002 MAIO16 is EMC compliant. NOTE: All input points must be constrained to operate within the common mode range of +29 to --2 VDC. This is automatic when all inputs are system powered. The ground levels must remain within ± 2 Volts of each other or erroneous results will be reported.
PAGE 251
SQ: 7-53 MAIO16 Termination Panel Jumpers Jumper Value HD18 HD19 Both at “N” (1--2) Normal single FIM operation Both at “R” (2--3) Redundant FIM operation (Requires two FIMs and two communication lines) V--, SH and CH jumpered (4-tab jumper installed) Loop power negative and field wiring shields connected to chassis ground. Use with LPMs. (New factory setting.) SH to CH jumpered (4-tab jumper straddling TB18 or 2 tab jumper installed) Field wire shields connected to chassis ground.
PAGE 252
SQ: 7-54 MAIO Termination Panel (Field wires land on panel) . . . . . . . . . . . . . . . . . . . . . . . . 1984--4383--0001 (Field wires on panel or on marshaling panel) . . . . . . 1984--4383--0002 NOTE: All input points must be constrained to operate within the common mode range of +29 to --2 VDC. This is automatic when all inputs are system powered. The ground levels must remain within ± 2 Volts of each other or erroneous results will be reported. The ground reference is available on TB17.
PAGE 253
SQ: 7-55 MAIO Termination Panel Jumpers Jumper TB18 TB19 TB20 TB21 TB22 Value Effect V--, SH & CH jumpered (4 tab jumper installed) Loop power negative and field wiring shields connected to chassis ground. Use with LPMs. (New factory setting.) SH to CH jumpered (4 tab jumper straddling TB18 or 2 tab jumper installed) Field wire shields connected to chassis ground. Use with locally grounded source of loop power. (Old factory setting with 2 tab jumper.
PAGE 254
SQ: 7-56 MAI32 Termination Panel (Field wires land on panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P53490001 (Field wires on panel or on marshaling panel) . . . . . . . . . 10P53490002 The panel supports 32 analog input points using two termination panel addresses and two input blocks. The first address supports the Left Group of points (L1--L16), the second address supports the Right Group of points (R1--R16).
PAGE 255
SQ: 7-57 MAI32 Termination Panel Jumpers (continued) Jumper Position Effect HD34 ENABLE Enables detection of loop power loss LOOP PWR DETECT DISABLE Disables detection of loop power loss TB21 SH and CH connected All field wiring shields are connected to panel chassis ground Shield Grounding SH and CH open All field wiring shields are connected together and are floating with respect to panel chassis ground SH connected to external ground All field wiring shields are connected together and are
PAGE 256
SQ: 7-58 Loop Power Module (LPM) . . . . . . . . . . . . . . . . . . . . . . . . 1984--4398--0001 10P57070001 NOTE: The LPM produces up to 380 mA DC at 25.0 to 25.5 Volts. Loop Power Module LEDs LED GOOD (Green) BAD (Red) None Lit Meaning LPM functioning normally. LPM out of specification or failed. LPM out of specification, failed, or no input power.
PAGE 257
SQ: 7-59 MAIO Input FIM MAI16 (EMC Approved) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P54040004 or 10P57700005 MAIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4414--1001 MAIO FIM Parts Replacement Part No 10P54040004 1984--4414--100x Replaces 1984--4414--0001 1984--4414--100x 1984--4414--0001 Comments All cases. All cases.
PAGE 258
SQ: 7-60 MAIO Input “Status 2” LED Diagnostic Codes Meaning LED Code 1 RAM failure. 2 Voltage failure, one or more internal voltages are out of tolerance. 3 Not assigned. 4 ADC failure. 5 Address jumpers on the Termination Panel are not set to A, B, C, or D. 6 Write or erase failure in FLASH. 7 Verification failure in BOOT or APP code. 8 Not assigned. 9 Not assigned. 10 Point diagnostic failure. 11 Not assigned.
PAGE 259
SQ: 7-61 MAIO Output FIM MAO16 (EMC Approved) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P54080004 MAO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--4418--0001 MAIO FIM Parts Replacement Part No Replaces 10P54080004 1984--4418--000x Comments All cases. MAIO Output FIM LEDs LED Meaning On: FIM Good Flashing: FIM Inactive (Green) ON steady when the FIM is in normal operation. Flashing when the FIM is disconnected from the field.
PAGE 260
SQ: 7-62 MAIO Output FIM “Status 2” LED Codes Meaning LED Code 1 RAM failure. 2 Voltage failure, one or more internal voltages are out of tolerance. 3 Not assigned. 4 ADC failure. 5 Address jumpers on the Termination Panel are not set to A, B, C, or D. 6 Write or erase failure in FLASH. 7 Verification failure in BOOT or APP code. 8 Not assigned. 9 Not assigned. 10 Point diagnostic failure. 11 Not assigned.
PAGE 261
SQ: 7-63 MAI32 Input FIM (EMC Approved) . . . . . . . . . . . . . . . . . . . . . 10P53190004 The FIM supports 32 analog input points using two termination panel addresses and two input blocks. The first address supports the Left Group of points (L1--L16), the second address supports the Right Group of points (R1--R16). An Analog Input Block (AIB) or a Smart Transmitter Input Block (SIB) must be configured for each address. HART variables can be addressed by configuring a VIB.
PAGE 262
SQ: 7-64 MAI32 FIM “Status 2” LED Patterns LED Code Number Meaning 1 RAM failure. 2 Voltage failure, one or more internal voltages are out of tolerance. 3 Point failure. 4 ADC failure. 5 Address jumpers on the Termination Panel are not set to A, B, C, or D. 6 Write or erase failure in FLASH. 7 Verification failure in BOOT or APP code. 8 Not assigned. 9 Not assigned. 10 Point diagnostic failure. 11 Temperature failure.
PAGE 263
SQ: 7-65 Elcon Series 1000 Intrinsically Safe Termination Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1216/CW-ROS4 NOTE: Elcon barriers require a DC source between 21.5 and 28 Volts. The standard RS3 power bus can exceed these limits, so the panel should not be powered directly from the standard DC bus. A Remote I/O Power Supply (1984--4302--0000x) can be used.
PAGE 264
SQ: 7-66 Elcon Panel Cross Wiring for Analog Applications G H M N FROM TO G R H J T V M U R U N K J K Elcon Analog IS Barriers Configuration Comment Volt/mA Converter 7 Input 1022 A0 0242 AA Smart Transmitter Barrier (Low Frequency Protocols) 6 Input 1026 1026 A0 0242 AA Smart (High Frequency Protocols) or Non-Smart Transmitter Barrier 6 Input 1032 1032 H0 0242 AA Bus Powered Analog Output Barrier 6 Output 1034 1034 H0 0242 AA Loop Powered Analog Output Barrier 6
PAGE 265
SQ: 7-67 Elcon IS Panel Fuses Panel Wickman P/N Characteristics Input 19 194 1.60 A 1.6 Amp 5x20 mm Ceramic 250 V IEC Output 19 194 3.15 A 3.
PAGE 266
SQ: 7-68 MTL IS Termination Panel A . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50370001 NOTE: The MTL discrete isolators can be operated from the standard RS3 DC bus but you must be aware that the isolators will stop operating at low voltage before the system stops.
PAGE 267
SQ: 7-69 MTL Discrete IS Isolators MTL P/N Name Comment MTL4016 Two-Channel Switch/Proximity Detector Interface, With Line Fault Detection Single-channel input -- Serves an odd-numbered point on Panel A with the LFD signal on the even-numbered point. MTL4021 Solenoid/Alarm Driver Single-channel output -- Serves an odd-number point on Panel A or an even-number point on Panel B.
PAGE 268
SQ: 7-70 MTL Discrete Panel A Jumpers Jumper Value HD1--HD16 See diagrams below Selects use of input/output, no LFD, common LFD, or individual LFD for the associated isolator 1--16. HD17 A, B, C, OR D at 1--2 F MUST be at 1--2 Sets panel FIM address to A, B, C, or D. Jumper F sets standard transmission speed. HD18 ENABLE Enables common LFD for panels A and B. DISABLE Disables common LFD for panels A and B. HD20--HD21 Action Both at “N” Normal single FIM operation.
PAGE 269
SQ: 7-71 HD1 TO HD16 JUMPER SETTINGS 1 2 3 1 4 2 3 4 1 2 3 4 I I O O INPUT(S) WITH INDIVIDUAL LFD INPUT(S) WITH COMMON LFD, ALSO ENABLE HD18 INPUT(S) WITH NO LFD HD1 TO HD8 JUMPER SETTINGS FOR OUTPUT(S) 1 2 3 1 4 2 3 4 1 I I O O OUTPUT(S) WITH COMMON LFD, ALSO ENABLE HD18 OUTPUT(S) WITH INDIVIDUAL LFD 2 3 4 OUTPUT(S) WITH NO LFD MTL Discrete Panel A Fuse FRSI P/N Wickman P/N Littelfuse P/N Characteristics G53394--3150-0005 19 194 3.15 A 216 3.15 3.
PAGE 270
SQ: 7-72 MTL IS Termination Panel B . . . . . . . . . . . . . . . . . . . . . . . . . . 10P5049000x NOTE: The MTL discrete isolators can be operated from the standard RS3 DC bus but you must be aware that the isolators will stop operating at low voltage before the system stops.
PAGE 271
SQ: 7-73 MTL Discrete Panel B Jumpers Jumper Value Action HD1 A, B, C, or D at 1--2 F MUST be at 1--2 HD17--HD32 DISABLE Default setting. Disables common LFD for the associated isolator 17--32. ENABLE Enables common LFD for the associated isolator 17--32. Jumper HD18 on Panel A must be set to “ENABLE:. Sets panel FIM address to A, B, C, or D. Jumper F sets standard transmission speed. Must be identical to the Panel A setting.
PAGE 272
SQ: 7-74 MTL IS Analog Termination . . . . . . . . . . . . . . . . . . . . . . . . . . 10P50340001 The MTL analog IS isolators that work with RS3 are listed below. See the MTL catalog for details.
PAGE 273
SQ: 8-1 Section 8: PeerWay Interface Supervisory Computer Interface (SCI) . . . . . . . . . . . Highway Interface Adapter (HIA) . . . . . . . . . . . . . . . . MicroVAX-PeerWay Marshaling Panel (MicroVAX II) (MicroVAX 3000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VAX QBUS Interface Circuit Cards: QBUS Board 1 QBUS Board 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diogenes Interface TI Communications Card . . . . . RNI . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 274
SQ: 8-2 Supervisory Computer Interface (SCI) NOTE: The SCI can be connected to a host computer by: RS-232 RS-422 RS-422 X.
PAGE 275
SQ: 8-3 RS-422 Pins and Signals Pin Signal Pin Signal 2 ------- 3 CTS+ Clear to send 11 TXC-- (X.25 only) 4 CTS-- Clear to send 12 RXC+ (X.25 only) 5 RXD+ Data receive 13 RXC-- (X.25 only) 6 RXD-- Data receive 14 RTS+ Ready to send 7 TXD+ Data transmit 15 RTS-- Ready to send 8 TXD-- Data transmit 1 9 ---- 10 TXC+ (X.25 only) X.
PAGE 276
SQ: 8-4 EIA Options Description EIA Option CTS SCI configured as a modem: When DTR (pin 20) is asserted by the host, the SCI can transmit. SCI configured as a terminal: When DCD (pin 8) is asserted by the host, the SCI can transmit. MODEM SCI configured as a terminal: The SCI monitors the modem Carrier Detect (CD) signal to determine when the host has called in. When DTR (pin 20) is asserted by the SCI, the modem answers the phone and establishes the carrier.
PAGE 277
SQ: 8-5 Highway Interface Adapter (HIA) NOTE: Settings on the Configure HIA screen must match jumper settings on the HIA cards. When modems are used, a Black Boxr Data Converter is required on each end of the line.
PAGE 278
SQ: 8-6 HIA Status Screen Field Definitions Definition Item NRoute Point-to-point messages routed across this HIA. RCount Messages received directly from the partner HIA. XCount Messages transmitted. ICount Level 3 direct communication interrupts. RTic TIC messages received directly from the partner HIA. RDist Distance information messages received. RNode Node/type information messages received. RPoint Point-to-point messages received.
PAGE 279
SQ: 8-7 HIA Status Screen Field Definitions (continued) Item RToss TimeOut Definition Received messages toss for debugging. Transmit queue timeouts. TicLost TIC messages lost (unacknowledged). LnkLost LINK messages lost (unacknowledged). RNack Not acknowledged responses received from the partner HIA. RBusy Buffer busy responses received. REnq Status enquiries received from partner HIA. BadSeq Bad message sequence number ID for messages between HIAs.
PAGE 280
SQ: 8-8 MicroVAX-PeerWay Marshaling Panel (MicroVAX II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2533--0001 (MicroVAX 3000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2622--0001 MicroVAX/PeerWay Interface Marshaling Panel LEDs LED Description B1 (RED) Indicates the condition of the CPU card. (Board 1) B2 (RED) Indicates the condition of the PeerWay Interface card. (Board 2) TXA (YELLOW) Indicates transmission of data to PeerWay A.
PAGE 281
SQ: 8-9 VAX QBUS Interface Circuit Cards: QBUS Board 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--3261--0002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1984--2507--000x QBUS Board 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 282
SQ: 8-10 1 2 3 HD18 HD18 HD17 HD17 HD16 HD16 HD15 HD15 HD14 HD14 HD13 HD13 4 Jumper position to use the first memory window. 1 2 3 4 Jumper position to use the second memory window.
PAGE 283
SQ: 8-11 Base address 7 6 6 0 2 0 This digit is determined by jumpers HD4 and HD5. HD5 is the most significant digit. This digit is determined by jumpers HD6, HD7, and HD8. HD6 is the least significant digit and HD8 is the most significant digit. The 3--4 jumper position represents a 0 value. The 2--3 jumper position represents a 1 value. 2 1 3 4 Never use the 1--2 jumper position.
PAGE 284
SQ: 8-12 Board 2 LEDs LED Indications Mode Power on, but not yet booted; board reset The bottom two LEDs alternate on and off and the bottom yellow LED is steady on. Diagnostics The bottom red LED is steady on. The yellow LEDs blink as diagnostics are run. Running NOTE: The green LED is steady on. The yellow LEDs blink as indicated above. The PeerWay address is the sum of the jumper values plus 1.
PAGE 285
SQ: 8-13 Diogenes Interface TI Communications Card . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 286
SQ: 8-14 RNI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10P53330001 NOTE: The RNI Fan assembly (10P53910001) plugs into jack J4 on the RNI power supply board. The fan is the only field-replaceable component of the RNI. RNI LEDs LED Color HW GOOD Green HW BAD Red COMM Yellow Blinks when internal communications occur in normal operation. PW A/B Yellow ON when PeerWay A is active. OFF when PeerWay B is active.
PAGE 287
SQ: 8-15 RNI Switches Meaning Switch RESET Resets and reboots the RNI RNI Connectors Connector CONSOLE/ SERIAL PORT 1 Meaning Connection for ASCII terminal. RNI Jumper Jumper Setting HD1 10BASE2 The 10Base2 Ethernet connector is enabled. ETHERNET 10BASET The 10BaseT Ethernet connector is enabled. Function RNI Fuse Fuse FRSI Part No. Littelfuse Part No. Bussman Part No. Characteristics F1 G50382--0021 273003 MSF 034.
PAGE 288
SQ: 8-16 RS3: Service Quick Reference Guide PeerWay Interface
PAGE 289
SQ:Index-1 RS3t Service Quick Reference Guide Index Numbers 1012 V0 0444 AA, 7-66 1022 A0 0242 AA, 7-66 1026 A0 0242 AA, 7-66 1032 H0 0242 AA, 7-66 1034 H0 0242 AA, 7-66 1072 D3 0510 AA, 7-66 1072 F3 0510 AA, 7-66 10P 50340001, 7-74 5037000x, 7-68 5040000x, 6-22, 6-25, 6-27 5049000X, 7-72 50842004, 5-11 5087000x, 6-10 50930001, 4-6 50960001, 4-6 52700001, 7-45 52760001, 4-2 52790001, 4-2 52800002, 5-20 5285000x, 5-9 5296000x, 6-2 53190004, 7-63 5320000x, 7-26 5324000x, 5-10 53330001, 8-14 5349000x, 7-56 5
PAGE 290
SQ:Index-2 0390--000x, 0393--000x, 0408--0001, 0488--000x, 0489--000x, 0496--000x, 0510--000x, 0514--000x, 0543--000x, 0744--000x, 1002--000x, 1011--000x, 1045--000x, 1046--000x, 1050--000x, 1053--000x, 1061--000x, 1064--0001, 1089--000x, 1137--000x, 1140--0001, 1147--000x, 1161--0009, 1167--000x, 1175--000x, 1191--000x, 1192--000x, 1193--000x, 1194--000x, 1224--000x, 1240--000x, 1249--000x, 1264--000x, 1273--000x, 1283--000x, 1288--000x, 1304--000x, 1325--000x, 1334--000x, 1336--000x, 1371--000x, 1374--00
PAGE 291
SQ:Index-3 2526--000x, 7-3 2533--0001, 8-8 2543--000x, 7-4 2551--000x, 7-7 2552--000x, 7-39 2576--000x, 7-18 2662--0001, 8-8 2662--000x, 5-9 2731--000x, 7-15 2759--000x, 5-47 2780--000x, 5-20 2837--000x, 5-25 2844--000x, 5-7 2871--000x, 5-8 2889--000x, 5-11 2889--x00x, 5-11 2891--000x, 2-5 3023--000x, 3-9 3038--000x, 5-7 3048--000x, 6-2 3100--000x, 5-20 3202--0010, 5-45 3211--000x, 4-4, 4-5 3214--000x, 4-4, 4-5 3222--x00x, 5-11 3261--0002, 8-9 3278--000x, 7-41 3289--000x, 5-27 3301--0001, 5-52 3318--000x,
PAGE 292
SQ:Index-4 cleaner kit, tape drive, 2-5 cleaning floppy disk drives, 2-5 tape drives, 2-5 trackball, 2-6 cleaning cards, 2-8 COMM TERM PNL II, 7-39 COMM TERMINATION PNL, 7-39 Communications Connect Card II, 7-5 Communications Connect Card III, 7-4 Communications Connect Card IV, 7-4 Communications Connect Card V, 7-4 Communications Protocol RS-232, 8-2 RS-422, 8-2 X.
PAGE 293
SQ:Index-5 DPL24C, 5-28 dump, memory, 1-23 E EIGHT LINE COMM CONNECT, 7-5 Elcon I S Termination Panel, 7-65 Electrical Tap Box, 4-5 Enhanced Engineering Keyboard, 5-4 F Fiber Optic I/O Converter, 7-41 FIBER OPTIC REPEATER, 4-8 FIC Analog, 7-8 Analog Input, Smart Transmitter, 7-32 Analog input, Isolated, 7-33 Analog Output Isolated, 7-36 Non-Isolated, 7-34 Analog, Non-Isolated, 7-31 Contact, 7-22 Detail screen, 1-52 Field I/O Status screen, 1-46 Pulse I/O, 7-11 restoring redundant, 1-39 Status screen, 1-4
PAGE 294
SQ:Index-6 J Joystick, 5-7 K Keyboard Enhanced Engineering, 5-4 Joystick, 5-7 Main Keyboard/Trackball, 5-4 Option, 5-6 Touchpad, 5-7 Trackball, 5-5 Keyboard Alarm, 5-3 Keyboard Electronics Board, 5-8 Keyboard Interface, 5-11 Pedestal Command Console, 5-15 keyboard problems, 1-26 L Loop Power Module, 7-58 LPM, 7-58 LPS 105S, 5-20 170S, 5-20 270S, 5-20 M Magnetic Tape Drive, 5-27 Scorpion 5945C, 5-27 Scorpion 5945S, 5-27 Tandberg 5623, 5-27 Viper 2060S, 5-27 Viper 2150S, 5-27 magnetic tape drive, cleaner
PAGE 295
SQ:Index-7 MULTI-STRATEGY MARSHALLING PANEL, 7-24 Multipoint Analog I/O. See MAIO Multipoint Discrete I/O FIM, 7-51 Multitube Command Console, 5-13 CRT, 5-13 MUX, 6-22, 6-32 MUX MARSH PANEL, 7-24 MUX Marshaling Panel Current, 7-24 RTD, 7-24 Voltage, 7-24 N Node Dump screen, 1-26 NON-ISO ANALOG OUTPUT, 7-34 NON-ISOLATED ANALOG OUTPUT, 7-34 Nonvolatile Memory.
PAGE 296
SQ:Index-8 R Remote Communications Termination Panel, 7-39 Remote I/O Power Supply, 3-12 Remote OI Power Supply, 3-12 Remote Termination Panel, Standard, 7-42 removing and installing cards, 2-7 restore operations, redundant FICs, 1-39 RNI, 8-14 Fan Assembly, 8-14 RPQNA, 8-8 RS-232 Asynchronous Communications Protocol, 8-2 RS-422 Asynchronous Communications Protocol, 8-2 RS-422/RS-232 Port I/O Card, 7-27 RS-422/RS-422 Port I/O Card, 7-29 RTD MUX MARSHALLING PANEL, 7-24 S Scanning Rates, I/O, 7-38 scheduled
PAGE 297
SQ:Index-9 V VAX QBUS Interface, 8-9 Video Generator Character Graphics, 5-49 Pixel Graphics, 5-48 Viper 2060S, 5-27 2150S, 5-27 VOLTAGE MUX MARSHALLING PANEL, 7-24 RS3: Service Quick Reference Guide W Wipe Bubble procedure, 1-37 X X.
PAGE 298
SQ:Index-10 RS3: Service Quick Reference Guide Index