800Watts (104609) /1200Watts (104610) /2000Watts (104611) PORTABLE INVERTER GENERATORS MODELS #104609, #104610 and #104611 Operation Manual ! This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
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Table of Contents Important Safety Information ......................................................4 Components....................................................................................7 Operation Precautions.....................................................................8 Operation........................................................................................9 Maintenance..................................................................................12 Troubleshooting...........
Important Safety Information ! WARNING WARNING: Read and thoroughly understand all instructions and safety information before operating this portable power generator. Failure to do so may cause serious injury or death. Do not allow anyone to operate this portable power generator who has not read this manual. As with all power equipment, a portable power generator can be dangerous if used improperly. Do not operate this portable power generator if you have doubts or questions concerning safe operation.
Important Safety Information General Safety Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. DANGER ! USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES Exhaust contains carbon monoxide which is a poison that you cannot see or smell. Never use inside a house or garage even with doors and windows open! DANGER Use only outside away from windows, doors and vents! 101119 READ THE OPERATION MANUAL BEFORE OPERATION.
Important Safety Information • Never run the engine in an enclosed area or without proper ventilation as the exhaust from the engine contains carbon monoxide, which is an odorless, tasteless, and deadly poisonous gas. • Fill the gasoline tank outdoors with the engine off and allow the engine to cool completely. • Do not operate the engine without an air cleaner or with the side cover removed. • The muffler and engine become very hot with use and can cause a severe burn; do not touch.
Components The portable power generator is assembled at the factory. Illustrated below are the operational controls and maintenance components of the inverter generator.
Operation Precautions Sensitive electronic equipment, including but not limited to audio/video equipment, television sets, computers, and printers, can be operated on this inverter type generator, However, if the plugged in product operates abnormally or unusually slow, immediately stop using the generator as a power source. 1. Before connecting an appliance or power cord to the generator make sure that it is in good working order.
Operation ! WARNING ADD OIL TO THE GENERATOR BEFORE OPERATION. 1. P lace the portable power generator on a level surface. Check the oil level with the dipstick (see Figure 3). Do not screw in the oil filler cap when checking oil level. 2. A dd 89+ octane gasoline to the fuel tank. Do not add fuel while the generator is running or is hot. Allow the engine to cool down for several minutres before refueling. Do not overfill.
Operation Starting the Generator 1. Remove all connected devices. 2. Open the fuel tank air vent to the “OPEN” position. 3. Turn the fuel On/Off lever to the “ON” position. 4. Turn the engine switch to the “ON” position 5. Press the primer bulb 5 - 6 times. 6. Turn the choke lever to the “CHOKE” position when starting a cold engine. 7. Grasp the carrying handle firmly to prevent the generator from falling over when pulling the recoil starter.
Operation Overload Indicator Light The total combined load through the outlet on the generator must not exceed the rated maximum power of the unit. alculating Power Draw C Power draw can be calculated by multiplying volts and amps. The resulting number is wattage.Never exceed the rated maximum wattage for the generator or outlet. Note: Long power cords and extension cords draw additional power.
Maintenance ! WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Disconnect the spark plug wire, keeping it away from the spark plug. Regular maintenance is the way to ensure the best performance and long life of your machine. Please refer to this manual and the engine manufacturer’s owner’s manual for maintenance procedures. Maintenance Checklist Maintenance Procedure Before Each Use Every 3 Mo./ 50 Hours Every 6 Mo.
Maintenance REMOVE SCREWS 4 PLACES Figure 5 AIR FILTER COVER Engine Oil Replacement 1. Place the machine on a level surface and warm up the engine for several minutes. Then stop the engine and turn the fuel On/Off switch to “OFF””. Turn the fuel tank cap air vent clockwise. 2. L oosen four screws and remove the cover on the left side of the generator with recoil handle (see Figure 5). 3. Remove the oil filler cap/dipstick. (see Figure 6) 4.
Maintenance ! SPARK PLUG ACCESS COVER WARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING TURN THE ENGINE POWER SWITCH TO THE “OFF” POSITION. Wait for the engine to cool, and remove the spark plug wire before performing any inspection, maintenance, or cleaning. Spark Plug Maintenance: 1. Remove screw from side of spark plug access cover (see Figure 8). Disconnect spark plug wire from end of plug. Clean out any debris from around the spark plug. 2.
Maintenance Cleaning the Fuel Tank Filter 1. Remove the fuel tank cap and filter (see Figure 11). 2. Clean the filter with solvent. If damaged, replace. 3. Wipe the filter clean and insert it. FUEL TANK CAP ! FUEL FILTER WARNING TIGHTEN TANK CAP SECURELY Figure 11 MUFFLER SCREEN Muffler Screen Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.
Troubleshooting ! WARNING BEFORE PERFORMING ANY MAINTENANCE PROCEDURE STOP THE ENGINE, WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. Disconnect the spark plug wire, keeping it away from the spark plug. PROBLEM The engine will not start. • Fuel On/Off Switch not ON. • No fuel in tank. • No or low oil in crankcase. • Choke not in start position. • Low quality or deteriorated, old gasoline. • Dirty fuel passageways blocking fuel flow. • Too much fuel in chamber.
Storage 1. Wait for the engine to cool, then clean the engine with a clean cloth. 2. W hen the generator is to be stored for longer than 20 days, prepare the engine for storage by emptying the fuel tank and draining all fuel lines. Clean out area around spark plug and remove. Pour one tablespoon of SAE10W30 engine oil into the cylinder through the spark plug hole. Reinstall the spark plug, but leave the spark plug wire disconnected. Pull recoil starter handle to distribute oil in the cylinder.
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Warranty & Specifications IMPORTANT NOTICE We, the manufacturer, reserve the right to change the product and/ or specifications in this manual without notification. The manual is for information usage only and the pictures and drawings depicted herein are for reference only. Warranty Repair and Service Do not return this product to the store for warranty issues or repair. Call our customer service department at 720-287-5182, 1-877-487-8275, or visit www.dirtyhandtools.