Central vacuum systems HANDBOOK DS SUPER COMPACT DS MODULAR RANGE PLANNING • INSTALLATION • TESTING
© Copyright by DISAN S.r.l. Technical drawings and layout: Disan S.r.l. Any unauthorized reproduction, even partial, is forbidden. Photos, drawings and descriptions in this handbook reflect the state of the art at the moment when this catalogue was printed. The company Disan reserves the right to update its production, previous catalogues and handbooks. For further information, please contact “DISAN”’s technical office. Disan acknowledges a 2 years guarantee for parts having manufacturing defects.
TABLE OF CONTENTS Planning 4 Making of the piping 21 Basic planning information ....................................... 4 General instructions ............................................... 21 Location of inlet valves on the floor plan ....................4 Laying of the tubing ................................................ 21 Location of the inlet valves: height ........................... 5 Laying and connection of the water vacuum system .......................................
Central vacuum systems PLANNING Basic planning information Collect all the necessary data for the planning phase • Preferably point the compasses on the internal walls rather than on the perimeter ones in order to reduce the length of the tubes.
Central vacuum systems Location of the inlet valves: height Planning of the tubing Install the inlet valves at the same height of electricity sockets or switches. Optimal suction depends on the tubing which should be as shor t and linear as possible. As a consequence, variations in the route should be avoided as much as possible. Z 162 • If possible, the vertical descent should be at a central point of the house.
Central vacuum systems Scheme of distribution of the pipe line for a system of 6 operators L D L D L E L E L L L L L L L D D D D D E E E E E ø 50 L ø 50 LD L D E E ø 50 E 1 operator L L D L G B ø 63 F 2 operators ø 63 F 2 operators B ø 63 F 2 operators B ø 63 F 2 operators B ø 63 F 2 operators B D ø 50 L 1 operator E E ø 50 ø 50 1 operator C D L E E E ø 63 H 2 operators L E E D D E E D L D D D I C D ø 63 H D D D L D D D L L L A - ø
Central vacuum systems • In the big systems it’s advisable to have as many descents as the zones or the building floors and to connect them near the central unit. Install on every descent a sphere valve with manual closing. This allows, in case of assistance on a line, the use of the rest of the system, helping any interventions. In the 5,5 kW models besides the inspection cap install a by-pass valve. The inspection cap makes easier an eventual assistance intervention.
Central vacuum systems • • • Plan the inlet valves in the rooms where you intend to vacuum the water. Connect between them the inlet valves with a piping diameter 50 mm, to join to the pipe fittings equipped with the wet pick-up. Plan a runner cap with a minimum diameter of 40 cm, to be placed in front of the separator, where the vacuumed water will be carried. Connect the wet pick-up to the main pipe line of the system.
Central vacuum systems Diameter of the main line 50 63 80 100 If the piping is installed externally to the building and underground, plan a container barrier.
Central vacuum systems Systems up to 30 inlet valves The connection is from inlet valve to inlet valve to the main electric junction box. Planning of the power mains The power mains used for the control of the inlet sockets is 12 V (safety low-voltage) and permits to start the central vacuum cleaner through a contact on the sockets. The covering supplied by Disan is fireproof according to IMQ standards; it has a 16 mm diameter, while the two internal cables have a 1 mm diameter.
Central vacuum systems Use of the system with sequential starting device it is necessary that both the resistances and the electronic control device are mounted. This kind of system allows the sequential starting device of motors requested. It comes a real energy saving. For the functioning of the sequential starting system, install inlet valves equipped with resistances (IS106) to be welded on the electrical cable at the output of the inlet valve. The connection of the line is always in parallel.
Central vacuum systems CALCULATION OF THE MATERIALS/COST-ESTIMATE Please notice: the calculation of the materials in the table is approximate. In case of special conditions in the distribution of the tubing (unusual routes) for instance if the central vacuum cleaner is positioned far away from the inlet sockets - please ask Disan’s technical office for advice.
Central vacuum systems RECTANGULAR INLET VALVES AND BACKUP BOXES MOD. UNIVERSAL - Inlet valve for bTicino Living International Black colour Code SD110 - Inlet valve for bTicino Luna and Matix White colour Code SD113 - Inlet valve for bTicino Light White colour Code SD113 - Inlet valve for bTicino Light Tech Grey Tech colour Code SD114 Inlet valve Mod.
Central vacuum systems Inlet valve with microswitch white colour, with decorative trims: - white Code SD530OW - gold Code SD530OG - silver Code SD530OS - nickel Code SD530OB Z 650 Z 172 Inlet valve with pin-jacks, white colour, with decorative trims: - white Code SD531OW - gold Code SD531OG - silver Code SD531OS - nickel Code SD531OB Inlet valve DISAN Mod. OLYMPIA With microswitch or pin-jacks Z 653 Backup box for inlet valve Mod.
Central vacuum systems FLOOR INLET VALVE Z 185 Z 186 Wall and floor inlet valve DISAN mod. METAL in stainless steel with pin-jacks Backup box for inlet valve mod.
Central vacuum systems Choice of the cleaning accessories CHOICE OF THE CLEANING ACCESSORIES Deluxe set with flexible 7,5-m-hose with flexible 9-m-hose Deluxe Super set with flexible 7,5-m-hose with flexible 9-m-hose with flexible 11-m-hose Standard set with flexible 7,5-m-hose with flexible 9-m-hose Standard Super set with flexible 7,5-m-hose with flexible 9-m-hose Garage set with flexible 9-m-hose Animal care tools with flexible 9-m-hose Professional set with flexible 9-m-hose Choice of the central vacuu
Central vacuum systems Models available for number of operators: • Mod. DS B01 100 l Code B100ST Mod. DS B01 125 l Code B125ST This three-phase model is advised in the buildings with max. surface of about 2,000 m2. Unlike the model DS Super Compact 4,5 Turbo the model DSB01 uses dust separators of bigger capacity, to avoid the frequent emptying of the dust container. Furthermore this model can be enlarged to 4 or 6 operators working simultaneously.
3 operators working simultaneously 6 operators working simultaneously • • Mod. DS C03 100 l Code C100 Mod. DS C03 125 l Code C125 This three-phase model is advised in the buildings with max. surface of about 3,000 m2. Mod. DS F03 125 l Cod. F125ST This three-phase model is advised in the buildings with max. surface of about 6,000 m2. 8 operators working simultaneously 3-4 operators working simultaneously • + Mod. DS CD 125i Code CD125i This three-phase model ist advised in the buildings with max.
Central vacuum systems Please notice: in the case in which one need a central vacuum cleaner with more than 6 operators working simultaneously, we advise to install 2 or more independent systems. ! WARNING ! For the installation, please see the instructions attached to each optional. List of optional for mod.
12 320 316 Volt mbar h h m3/ m3/ Inlets voltage requirement Suction power Airflow max Airflow @140 mbar 57 65 63 153 kg cm cm cm Separator width Separator depth Separator height Dirt receptacle capacity Separator weight 160 l Filter chamber capacity 19.500 50 cm Engine height Filter surface 65 cm Engine depth 100 47,5 cm Engine width cm2 51,5 kg Engine weight l 68 dB 224 Sound level * Approximate values 1x2,2 1.000 1 Code A125 1x5,5 2.
Central vacuum systems MAKING OF THE PIPING General instructions • • • • The tubing should be installed together with or after the plumbing system in order to avoid changing of the route. The latter should be short and as much as possible. Unlike the plumbing system, the tubes of the suction system do not need any slopes. If obstacles are found, route and slope can be changed.
Central vacuum systems How to glue the tubes Tubes and fittings have to be glued exclusively head to head. Tubes which are not glued head to head or which are improperly cut cause clogging. Laying and connection of the water vacuum system • Insert tight the rubber couplings of the flexible tubes (connected to the water pick-up): 1. to the pipe fitting equipped to connect to the main line of the system. Z 193 2.
Central vacuum systems Laying of the backup boxes The backup boxes must be installed flush with the plaster and it must be positioned perfectly in an horizontal position. Installation scheme of the backup box with straight fitting.
Central vacuum systems LAYING OF THE ELECTRIC CONTROL LINE The electric control line is installed in the following way: the electric cable coming out from the electrical junction box, which is placed near the central unit, is installed together with the tubing and is connected from one backup box to the other. Fix the sheath to the tubes using the suitable wire clamps. The backup boxes are connected by inserting the ends of the electric sheath pre-inserted into the two openings of the backup box.
Central vacuum systems TESTING Testing occurs after completing the laying of the tubes and before laying the floor. The purpose of the tests is in order to guarantee that the tubes are not damaged and that everything has been properly glued. Otherwise the system may not be air-tight. While the machine is working, read the depression value on the vacuum gauge. Please notice: we suggest to measure the depression at every test, because it can change from site to site due to the different voltage.
Central vacuum systems 4. Check the closing caps in the backup boxes 6. Switch on the testing vacuum cleaner In order to carry out this part of the testing successfully, you need to make sure that all the 90° bends of the backup boxes are provided with the taps for the airtight closure of the system. Wait a few seconds so that the system creates the depression needed for the measurement. The vacuum gauge will indicate the exact depression value once the pointer has come to a standstill. Z 203 7.
Central vacuum systems INSTALLATION AND CONNECTION OF THE INLET VALVES AND OF THE CENTRAL VACUUM CLEANER Installation and connection of the inlet valves Z 206 Rectangular inlet valve 90° bend straight coupling cap Remove the protection cap and the cover of the backup box adattore backup box Connect the inlet valves to the power mains cover The two incoming electric cables must be connected in parallel to the two outgoing cables with a binding screw. Then connect the binding screw to the inlet valve.
Central vacuum systems Installation and connection of the central vacuum cleaner Features of the electric power supply: Be sure the section(diameter) of electric cables is at least 2,5 mm2. • Mod. DS Super Compact In the dust container of the central unit the following parts are contained: - 2 collars - 1 tube Air for the connection to the vacuum piping The central unit can be installed on the wall or on the floor.
Central vacuum systems Steps for the dismantling of the central unit 3. remove the supply 3 from the control panel For the installation of some optional and for maintenance reasons it is necessary to dismantle firstly the central unit as described in the following stages. 4. remove the transparent depression tube vacuum gauge 4 from its connection placed on the motor 1. unscrew the hose clamp 1 which connects motorsilencer.
Central vacuum systems • 2. connect the zinc-coated junction 4 on the filter chamber of the dust separator to the inlet valves 5 with the rubber hose 6 and fix it with two collars 7 on both sides. Mod. DS Super Compact In the dust container of the central unit the following parts are contained: - 1 rubber hose for the connection to the breather pipe. - 4 collars - 1 tube Air for the connection of the vacuum piping. 3.
Central vacuum systems Check of the functioning of the by-pass valve on the dust separator Z 864 Every dust separator is equipped with a by-pass valve for the vacuum of air which acts when in the piping there is too much suction power. • On the systems with 2,2 kW motors the by-pass 3 valve on the dust separator should be always closed. • The by-pass valve is used only on the systems with 5,5 kW motors, when on a motor just one operator is working.
Central vacuum systems Testing of the inlet valves Z 216 Testing the inlet valves • Start the central vacuum cleaner up by inserting the vacuum gauge into whatever inlet valve of the system. Z 214 After repairing, measure the depression again. Final testing of the system • In this phase the installer tests the finished system. Listen if there are any whistles due to losses of the inlet valves. Whistles are due to: 1.
Central vacuum systems NOTE: 33
Central vacuum systems NOTE: 34
ertification The installing company confirms the TESTING of the tubing in compliance with Disan’s instructions. Furthermore, it has been ascertained that: 1. no whistles are emitted by the tubing due to air-infiltrations 2. the depression measured at one inlet valve of the vacuum cleaning system corresponds with that measured at the testing vacuum cleaner. Therefore any future damage is exclusively due to the intervention of a third party.
Ringraziamo per l’attenzione nella lettura del manuale, certi che sia stato di Vs. aiuto. PR042(E) Per un ulteriore approfondimento, Disan organizza mensilmente dei corsi di formazione, presso la propria sede. Central vacuum systems Disan S.r.l via di Mezzo ai Piani 13A I - 39100 Bolzano Tel. 0471/ 971000 Fax 0471/ 978888 e-mail: info@disan.com internet: www.disan.
