Tubular Gel OPzV Operating Manual RE & Stationary Applications Tubular OPzV Gel - 2V, 6V and 12V Cells & Blocks #4 -13511 Crestwood Place, Richmond, BC, V6V 2E9, Canada + 1.778.776.3288 info@discoverbattery.com discoverbattery.
CE markings by: ........................................................................ Date: ............ / ............ / ............ Installation by: ........................................................................... Date: ............ / ............ / ............ Commissioning by: ................................................................... Date: ............ / ............ / ............ Number of Cells/Blocks: ........................................................... Type: .......
Contents 1. Delivery and Storage........................................................................... 4 1.1 Receiving Inspection.......................................................................... 4 1.2 Storage................................................................................................ 4 1.3 Unpacking and Handling.................................................................. 4 2. Installation and Commissioning Charge...........................................
1. Delivery and Storage • 1.1 Receiving Inspection • • • • Inspect for missing components. Check against the shipping/packing documents. Inspect each package or pallet for integrity and electrolyte leakage. Record receipt date and inspection data results, and notify your servicing dealer of any damage. Take photographs if necessary. • • the installation allows for adequate air flow around each cell or block. Keep 10mm/0.5in distance between cells or blocks.
• be split according to the capacity or age of the batteries respectively. Note: The type of lead-acid batteries may differ between strings as long as the required charging regime and voltage (VPC) per string is guaranteed. • • • ® Discover Tubular Gel cells/blocks may be connected in series to increase system voltage. In the case of each series connected string, only use batteries of the same voltage, capacity, design and age.
3.1 Discharging No restriction on the discharge current up to the maximum allowable is required as long as the connections are properly sized and the battery temperature stays within the allowable limits. The Maximum Daily Depth of Discharge per cycle (MDDoD) is: • Stand-alone: 20%-25% of the batteries C10 nominal capacity rating • Hybrid systems: 50%-60% of the batteries C10 nominal capacity rating Standard RE warranty is reduced on system designs that exceed the MDDoD.
3.2.3 Normal Operation Charging 3.2.2 Equalizing Charge 3.2.2.1 Functional Equalizing To avoid permanent capacity loss and acid stratification in cycling operation the goal is to achieve a complete recharge (100% SoC) after every discharge. Capacity loss and acid stratification will threaten the battery’s state of health.
3.3 Operation at Very Low or No Load 3.6 Ripple Currents When there is little or no load connected to the system for long periods (more than 1 month) while the battery remains connected, the normal charging settings in Sec. 3.2 are too high and result in unwanted overcharging. The same applies to Stand-alone systems with oversized PV array and very low MDDoD (<5%) (e.g. remote telecom transmitters). In these circumstances use the following settings. The temperatures are average over one month.
25ºC reference temperature 5. Faults ← Minimum for Standby use 1,95 1,90 ← Battery Voltage (Vpc) 2,00 1,85 2V OPzV cells for low discharge rates ← Check that the battery is fully charged, before testing new batteries. Ensure that a sufficient commissioning charge has been applied and the battery is fully charged. (Sec. 3.2.1) ← MINIMUM FOR SOLAR USE DoD100% DoD80% DoD90% DoD60% 2,05 DoD70% DoD50% DoD40% DoD20% 2,10 6.
Definitions & Abbreviations • • • • • • • • • • • • • Ampacity: The allowable current-carrying capacity of a conductor measured in amps. Ampacity is the current, in Amperes, that a conductor can carry continuously under the conditions of use without exceeding its temperature rating. Battery Capacity: The power a battery can deliver from full charge at standard temperature, and at a specified (usually C10) discharge rate.