Decathlon Series Gas Fryers (NonCE) Installation & Operation Manual D20, D50, D60 & D80 Series Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraining cable must be connected at all times when the fryer is in use. DANGER The front ledge of the fryer is not a step. Do not stand on the fryer.
Decathlon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2. IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment 2-1 2.2 General 2-1 2.3 Principles of Operation 2-2 2.4 Rating Plate 2-3 2.5 Pre-Installation 2-3 2.6 Air Supply and Ventilation 2-4 2.
Decathlon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. CONTROLLER OPERATING INSTRUCTIONS 5-1 5.1 Operating Instructions: Electronic Thermostat Controller 5-1 5.2 Electronic Thermostat Controller/Computer with Back-Up Thermostat 5-2 6. PREVENTATIVE MAINTENANCE 6-1 6.1 General 6-1 7. TROUBLESHOOTING 7-1 7.1 General 7-1 7.2 Pilot Burner Malfunction 7-1 7.3 Main Burner Malfunctions 7-2 7.
FINDING YOUR WAY AROUND THE DEAN DECATHLON Basket Hanger Flue Cap Frypot Top Cap Electronic Operating Thermostat Burners 1.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1.1 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Parts Customers may order parts directly from their local factory authorized service center.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1.4 Computer Information (cont.) The user is cautioned that any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1.6 Service Personnel 1.6.1 Definitions A. Qualified and/or Authorized Operating Personnel 1. Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. B. Qualified Installation Personnel 1.
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DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2.1 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton. Do not discard or misplace these, as they will be needed. B. After unpacking, immediately check the equipment for visible signs of shipping damage.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2.2 General (cont.) Where conflicts exist between instructions and information in this manual and local code or national codes, or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2.4 Rating Plate This is attached to the inside front door panel. Information provided includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the unit has natural or propane gas orifices. DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate. 2.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2.5 Pre-Installation (cont.) C. Installation Standards 1. U.S. installations must meet: 2. Canadian installations must meet: American National Standard Institute ANSI Z83.11 American Gas Association 8501 E.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2.6 Air Supply and Ventilation (cont.) D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer. E. Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer. Exhaust temperatures can exceed 800°F (427°C) and may damage or melt items stored in or near the fryer. F.
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DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.1 Installing the Fryer A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be installed. B. Relocating the fryer: Remove all weight from each leg before moving a fryer with legs installed. Do not slide the fryer on the legs. C.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. Decathlon Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided. B. After unpacking, use a pallet or lift jack to raise the unit before installing the casters. C. Align the caster or leg base holes with the leg support assembly and insert bolt.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous operation. NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots. Never use matches, candles, or any other ignition source to check for leaks.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) E. Manifold Pressure: Your local service technician should check the manifold pressure with a manometer. 1. Check the rating plate for specific manifold gas pressures. Natural gas units normally require 4" W.C., and propane units normally require 11" W.C. gas pressure. 2. Double check the arrow forged into the bottom of the regulator body, which shows gas flow direction. It should point downstream towards the fryers.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.4 Gas Connections (cont.) 3. If disconnection of the restraint is necessary, this restraint must be reconnected after the fryer has been returned to its originally installed position. J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly. 3.5 Adjustments/Adaptation To Different Gases A. Proper operation of Dean gas fryers requires operator to inspect the following adjustments in terms of: 1.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.5.2 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas. Converting from one gas type to another requires the installation of specific gas-conversion components. Switching to a different type of gas without installing the proper conversion components may result in fire or explosion.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION 3.6 Electrical Connections The fryer when installed must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-(latest edition). DANGER This fryer is equipped with a three-prong (grounding) plug for protection against electrical shock and must be plugged directly into a properly grounded, three-prong receptacle.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. Cleaning: New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4.1.1 Pilot Lighting Procedures, Standing Pilot Only Initial Pilot Lighting: All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory. Adjustments to assure proper operation of pilot may be necessary on installation to meet local conditions, low gas pressure, differences in altitude and variations in gas characteristics.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4.1.2 Pilot Lighting Procedures, Electronic Ignition Systems WARNING Never use a match or taper to light pilot on this ignition system. 1. Turn gas "ON". 2. Turn electric power "ON" with the appropriate rocker switch or controller/computer. 3. The ignition module will energize the pilot gas supply and the ignitor. The ignitor spark will ignite the pilot gas.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure (cont.) A. Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot. B. Operating thermostat-equipped fryers: Set dial/temperature controller to 225°F (107ºC), just above that of boiling water. C. Filtration/Boil-Mode equipped fryers: Turn fryer power switch to "ON". Press the fryerreset switch (if applicable). Turn the boil-out switch "ON".
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4.2 Boil-Out Procedure (cont.) J. Close the drain, add fresh water (without boil-out solution) and wash all surfaces of the frypot. Drain again. K. Refill the frypot with fresh water and vinegar to neutralize any residual boil-out solution. Wash all surfaces of the frypot. Drain completely and wipe down all surfaces of the frypot to completely remove all water.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4.3.1 Filling Fryer with Shortening (cont.) D. Operating Thermostat: Turn the burners "ON" for about 10 seconds, "OFF" for a minute, etc., until the shortening is melted. If you see smoke coming from the shortening while melting this way, shorten the "ON" cycle and lengthen the "OFF" cycle. Smoke indicates potential scorching of the shortening, which will shorten its useful life. E. Compu-Fry Computer: Press the computer on/off switch to "ON".
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.1 Operating Instructions: Electronic Thermostat Controller Decathlon Series gas fryers come standard with an electronic thermostat controller, which incorporates a temperature-control circuit board, a potentiometer, and a temperature probe. The potentiometer knob is turned to the desired temperature setting, similar to a standard thermostat.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.1 Operating Instructions: Electronic Thermostat Controller (cont.) FRYER POWER SWITCH – This switch turns the fryer on and off. When the power switch is in the "ON" position, the indicator light will be lit when calling for heat. BOIL-OUT SWITCH (Optional) – When the boil-out switch is "ON", it will bypass the electronic thermostat melt-cycle, and allow the water temperature to reach approximately 196°F.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5.2 Electronic Thermostat Controller/Computer With Back-up Thermostat (cont.) MAIN POWER SWITCH – connects/disconnects primary power; double-lighted with center position "OFF". One main switch controls two electronic thermostats/Compu-Fry or remote computers, and/or two back-up thermostats.
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DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 6: PREVENTATIVE MAINTENANCE 6.1 General DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil/shortening. If water comes in contact with oil/shortening heated to cooking temperature, it will cause spattering of the oil/shortening, which can result in severe burns to nearby personnel. Any equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 6: PREVENTATIVE MAINTENANCE 6.1.3 Periodic/ Annual The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Dean recommends that the fryer be inspected at least annually by a Factory Authorized Service Technician as follows: • Inspect fryer cabinet inside and out, front and rear, for excessive oil build-up and/or oil migration. Verify that burners and associated components (i.e.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 7: TROUBLESHOOTING 7.1 General DANGER Hot shortening will cause severe burns. Never attempt to move this appliance when filled with hot shortening or to transfer hot shortening from one container to another. DANGER This equipment should be unplugged when servicing, except when electrical circuit tests are required. Use extreme care when performing such tests. This appliance may have more than one electrical power supply connection point.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 7: TROUBLESHOOTING 7.2 Pilot Burner Malfunction (cont.) 4. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. thermocouple completely at all times. Flame wavers and does not envelope the 1. Check for drafts that might be caused by air conditioning equipment or make-up air apparatus. Turn air-moving equipment off and recheck the pilot. 7.3 Main Burner Malfunctions A.
DECATHLON SERIES GAS FRYERS (NON-CE) CHAPTER 7: TROUBLESHOOTING 7.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection. E. Fryer shortening temperature cannot be controlled; fryer runs at high-limit temperature. 1. Defective operating thermostat or temperature probe; Call Authorized Service Agent. 7.
Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 PRINTED IN THE UNITED STATES FAX (Parts) 1-318-219-7140 SERVICE HOTLINE 1-800-551-8633 FAX (Tech Support) 1-318-219-7135 819-5698 AUGUST 2003
