GRIZZLY™ ZTR® Parts Manual GRIZZLY 52, 27 KOH/968999588 GRIZZLY 60, 27 KOH/968999590 GRIZZLY 60, 30 KOH/968999591 GRIZZLY 72, 30 KOH/968999592 GRIZZLY 60, 27 KOH/968999626 GRIZZLY 60, 30 KOH/968999627 GRIZZLY 72, 30 KOH/968999628 Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
MODEL NUMBER _______________________________ SERIAL NUMBER _______________________________ DATE PURCHASED _____________________________ DEALER ADDRESS _____________________________ NOTES: _________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _______
CONTENTS SECTION PAGE SECTION PAGE CHASSIS / FRAME .................................................. 4-5 72 INCH CUTTING DECK .................................... 24-25 ENGINES ............................................................... 6-11 CONTROLS.......................................................... 26-27 STEERING ........................................................... 12-13 SEAT .................................................................... 28-31 PARKING BRAKE .............
CHASSIS / FRAME 24 24 5 36 34 16 33 22 34 15 37 13 17 14 33 39 33 40 34 35 23 30 7 33 30 32 38 28 25 25 34 34 22 2 10 9 1 6 21 34 29 25 30 29 11 29 31 3 27 8 19 22 20 4 26 32 4 18 12 41
CHASSIS / FRAME ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539 101176 .... 2 ... PULLEY 30 ....539 990613 .... 2 ... NUT, 3/8, WHIZ 2 .... 539 101177 .... 2 ... KEY 5MM SQ x 25MM 31 ....539 990122 .... 1 ... WASHER, 3/8, SAE 3 .... 539 111897 .... 1 ... WASHER, 3/8 SPECIAL 32 ....539 990655 .... 2 ... HCS 3/8 x 1½ 4 .... 539 114662 .... 1 ... SHIELD, DUST 33 ....539 990692 .. 22 ... 5/16 FLAT WASHER 5 ....539 102502 .... 2 ... STUD 34 ....539 990717 .... 3 ...
ENGINE KOHLER Units Produced Before Serial No. 0741xxxxx 21 8 3 21 20 16 18 19 7 6 14 12 17 REF.
ENGINE KOHLER Units Produced Before Serial No. 0741xxxxx ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539 100152.... 1 ... KEY, ¼ SQ. x 1.875 14 .... 539 107937.... 1 ... OIL DRAIN HOSE 2 .....539 118684.... 1 ... MUFFLER 15 .... 539 108051.... 1 ... SCREW, 8 x ½ SELF DRILL 3 .... 539 102679.... 1 ... FUEL VALVE 16 .... 539 108212.... 1 ... FUEL LINE 4 .... 539 121866.... 1 ... CHOKE CABLE 17 .... 539 109603.... 1 ... WASH 3/8 EXT STAR 5 .....539 991120.... 1 ...
ENGINE MOUNT Units Produced Before Serial No.
ENGINE MOUNT Units Produced Before Serial No. 0741xxxxx ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539 105025.... 1 ... ENGINE MOUNT 6 .....539 113781.... 4 ... HCS, 5/16 -18 x 1¾, SERR 2 .... 539 104958.... 4 ... ISOLATOR COMPLETE 7 .... 539 990184.... 4 ... NUT, 5/16 C, CENTER LOCK 3 .... 539 104959.... 4 ... ISOLATOR WASHER 8 .... 539 103433.... 4 ... HCS, ½ -13 x 3¼ 4 .....539 114306.... 1 ... STRAP, ISO, REAR 9 .... 539 101331.... 4 ... NUT, ½C, NYLOC 5 ....
ENGINE KOHLER Units Produced After Serial No.
ENGINE KOHLER Units Produced After Serial No. 0741xxxxx ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539 100152.... 1 ... KEY, ¼ SQ. X 1.875 15 .... 539 108051.... 1 ... SCREW, #8 X ½, SLF DRILL 2 .....539 118684.... 1 ... MUFFLER 16 .... 539 108212.... 1 ... FUEL LINE, 13" 3 .... 539 102679.... 1 ... FUEL VALVE 17 .....539 113781.... 4 ... HCS, 5/16-18 X 1¾, SERR 4 .... 539 121866.... 1 ... CHOKE CABLE 18 .... 539 109867.... 2 ... CLAMP, DOUBLE TUBE 5 .....
STEERING 22 10 7 7 33 22 29 9 20 3 36 28 19 11 17 19 8 34 13 13 4 27 12 21 26 13 32 18 1 14 31 30 38 38 1 2 6 15 37 8 5 35 25 26 27 4 23 18 12 12 16 24 3
STEERING ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ..... 539 100266 ....... 2 ...HCS ¼ -20 x 1¼ 20 ......539 114335 ....... 1 ...LEVER, DRIVE, RIGHT 2 ..... 539 101080 ....... 2 ...SWITCH, INTERLOCK 21 ......539 114336 ....... 1 ...LEVER, DRIVE, LEFT 3 ..... 539 101949 ....... 2 ...E-RING, ½" 22 ..... 539 122635 ....... 2 ...GRIP 4 ..... 539 102519 ....... 2 ...BUSHING 23 ..... 539 976952 ....... 4 ...SCREW, 10-24 x 5/8 3 5 ..... 539 102593 ....... 4 ...
PARKING BRAKE 22 8 32 26 27 2 31 23 24 25 18 35 37 29 33 20 35 13 29 29 11 17 7 20 19 29 1 9 4 16 29 30 12 21 28 34 15 29 36 14 10 3 5 6 14
PARKING BRAKE ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539 101151 ..... 1 ....RETAINING RING, 7/8 19 ....539 923787 ..... 2 ....BUSHING 2 ....539 104327 ..... 2 ....MOTOR STANDOFF 20 ....539 990037 ..... 4 ....COTTER 3 ....539 105486 ..... 2 ....TIRE, COMPLETE, 61" & 72" 21 .... 539 113952 ..... 1 ....SPRING .... 539 112592 ..... 2 ....TIRE, COMPLETE, 52" 4 ....539 105152 ..... 1 ....TIRE, 24 x 12.0-12 .... 539 112599 ..... 1 ....TIRE, 23 x 9.5-12 5 ....
HYDRAULIC PUMP / MOTOR 4 7 8 11 2 7 13 15 3 2 9 14 5 1 4 15 16 8 10 6 17 16 12
HYDRAULIC PUMP / MOTOR ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .....539 101202 .... 1 ....CAP, HYDRO RESERVOIR 10 ..... 539 114715 .... 1 ....RESERVOIR W/CAP & FLT 2 .....539 101237 .... 4 ....HOSE FITTNG, STRAIGHT 11 ..... 539 114834 .... 1 ....10CC PUMP RH 0 3 .....539 101238 .... 1 ....ELBOW 90 12 ..... 539 114862 .... 1 ....TEE HOSE INLET 4 .....539 102396 .... 4 ....FITTING, HYDR 13 ..... 539 114864 .... 1 ....10CC PUMP LH 5 .....539 102606 .... 1 ....
MOWER LIFT / DECK LIFT 28 19 8 7 32 12 1 14 28 9 22 13 30 32 35 10 37 2 32 14 23 3 28 20 36 16 5 34 21 3 24 26 27 36 15 11 31 25 6 33 34 18 29 11 33 18 17 18 4
MOWER LIFT / DECK LIFT ITEM PART NO. QTY. DESCRIPTION 1 .....539 101050 .... 1 ....GRIP ITEM PART NO. QTY. DESCRIPTION 20 .....539 105060 .... 2 ....CLEVIS PIN, 5/8 2 .....539 101058 .... 1 ....SPRING 21 .....539 105069 .... 2 ....E-RING, 5/8 3 .....539 101232 .... 2 ....FLANGE BUSHING 22 .....530 106532 .... 1 ....PIN, 3/16 x 1¼, GROOVED 4 .....539 101721 .... 8 ....HCS 5/16 x 2¾ 23 .....539 108322 .... 1 ....LIFT LEVER 7 5 .....539 101802 .... 1 ....E-RING, /8 24 ..... 539 114363 .... 2 ....
52 INCH CUTTING DECK 34 20 19 31 32 29 38 47 37 35 25 71 73 14 28 5 44 40 39 44 63 45 59 30 75 76 8 33 21 5 71 69 4 10 16 6 18 24 60 69 1 1 9 54 56 13 66 69 57 55 59 69 30 58 22 10 51 11 64 61 61 26 53 1 48 10 41 52 50 46 36 42 20 61 23 68 67 17 64 43 11 74 3 8 15 65 61 12 62 3 61 49 8 12 7 74 72 70 2 24 61 27 2 34
52 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION 1 ....539 101331 ..... 9 ....NUT, ½ HEX NYLOC ITEM PART NO. QTY. DESCRIPTION 39 .... 539 117970 ..... 1 ....DECK HUB 2 ....539 101572 ..... 2 ....HCS, ½-13 x 3 40 .... 539 117971 ..... 1 ....SPACER 3 ....539 103257 ..... 2 ....IDLER PULLEY 41 ....539 108366 ..... 3 ....HHB, ½-13 x 4 4 ....539 103258 ..... 1 ....IDLER PULLEY 42 .... 539 119007 ..... 3 ....BLADE BOLT 5 ....539 104959 ..... 4 ....WASHER, .532 x 2.125 43 .... 539 119227 ..... 4 ....
60 INCH CUTTING DECK 68 8 31 33 29 26 2 40 50 36 47 42 58 3 34 48 78 8 23 11 1 5 47 37 76 68 73 66 13 32 13 2 9 9 67 17 39 4 23 11 6 1 30 66 28 75 16 41 24 9 5 3 35 60 74 35 71 20 21 10 39 66 59 61 65 8 68 38 64 19 69 46 62 30 77 27 70 11 64 14 63 39 15 56 75 12 52 54 66 1 69 53 55 75 11 25 43 57 49 51 45 22 44 18 72 7 22
60 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION 1 ....539 101331 ... 11 ....NUT, ½, NYLOC ITEM PART NO. QTY. DESCRIPTION 40 .... 539 117926 ..... 1 ....PULLEY 2 ....539 101572 ..... 2 ....HCS, ½ -13 x 3 41 .... 539 117970 ..... 1 ....DECK HUB 3 ....539 103257 ..... 2 ....IDLER PULLEY 42 .... 539 117971 ..... 1 ....SPACER 4 ....539 103258 ..... 1 ....IDLER PULLEY 43 ....539 108366 ..... 4 ....HHB, ½ -13 x 4 5 ....539 104959 ..... 4 ....WASHER, .532 x 2.125 44 .... 539 118944 ..... 1 ....
72 INCH CUTTING DECK 63 71 26 31 32 61 23 29 28 16 70 49 11 62 2 35 13 45 24 39 36 18 33 2 5 45 76 5 7 61 63 3 22 46 75 15 60 73 74 77 56 71 17 1 67 55 1 12 61 57 64 9 66 1 52 40 44 61 10 53 30 9 37 9 58 59 27 51 25 65 54 41 66 56 57 55 19 48 72 47 50 43 24 72 21 1 8 9 42 69 4 22 59 7 3 14 68 7 6 20 38 71 30 34 11 71 63
72 INCH CUTTING DECK ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ....539 101331 ..... 8 ....NUT, ½, NYLOC 40 ....539 108366 ..... 2 ....HHB, ½ -13 x 4 2 ....539 101572 ..... 2 ....HCS, ½-13 x 3 41 .... 539 118929 ..... 1 ....HBB, 3/8 -16 x 12 3 ....539 103257 ..... 2 ....IDLER PULLEY 42 .... 539 118974 ..... 1 ....W-BAFFLE 4 ....539 103258 ..... 1 ....IDLER PULLEY 43 .... 539 119007 ..... 3 ....BLADE BOLT 5 ....539 104959 ..... 4 ....WASHER, .532 x 2.125 44 ....
CONTROLS 4 1 8 7 12 6 9 9 14 4 10 5 11 13 3 15 13 2 12 3 9 26
CONTROLS ITEM PART NO. QTY. DESCRIPTION 1 .... 539 114057 .... 1 ....TANK, FUEL, LEFT ITEM PART NO. QTY. DESCRIPTION 9 .... 539 990411 .... 4 ....SCREW, 10-24 x ½ , SLT 2 .... 539 114058 .... 1 ....TANK, FUEL, RIGHT 10 .... 539 114341 .. 12 ....SCR 10-24 x 3/8 SCKT HD 3 .... 539 114075 .... 2 ....PLATE, LIGHT 11 .... 539 118816 .... 1 ....THROTTLE CABLE 4 ....539 106188 .... 2 ....FUEL CAP 12 .... 539 114232 .... 2 ....LIGHT 5 .... 539 114066 .... 1 ....CONTROL PANEL 13 ....539 976977 ....
SEAT 8 15 13 19 12 14 3 14 7 11 16 5 10 18 9 17 2 6 1 28 4 13 14 20
SEAT ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .... 539 111026 .... 1 ....SEAT BELT 10 .... 539 110815 .... 1 ....PUSH MOUNT WIRE CLIP 2 ....539 130791 .... 2 ....MOUNT, SEAT BELT 11 ....539 130785 .... 1 ....PAN, SEAT 3 ....539 109100 .... 4 ....RHSNB, 5/16 -18 x ¾ 12 ....539 130787 .... 1 ....LATCH, SEAT 4 ....539 990717 .... 4 ....NUT, 5/16 -18, NYLOC 13 ....539 130896 .... 4 ....SB, 5/16 -18 5 ....539 100143 .... 2 ....HCS, 7/16 -14 x 1 14 ....539 990717 .... 6 ..
SEAT MODELS: 968999588, 968999590, 968999626 18 3 14 9 6 6 16 8 7 6 19 1 12 4 6 7 9 15 6 8 6 18 9 7 8 17 8 6 6 6 19 4 20 7 13 21 5 11 6 9 2 10 30
SEAT MODELS: 968999588, 968999590, 968999626 ITEM PART NO. QTY. DESCRIPTION ITEM 1 ....539 122379 .... 1 ... SEAT ASSEMBLY COMPL Includes Items 2-19 5 PART NO. QTY. DESCRIPTION 14 .... 539 118629 .... 1 ... SEAT BACK BRACKET - LH 15 .... 539 118630 .... 1 ... SEAT BACK BRACKET - RH 2 ....539 990187 .... 4 ... LOCKWASH, /16 16 ....539 121713 .... 1 ... ARM REST BRACKET - LH 3 ....539 122380 .... 1 ... SEAT BACK 17 ....539 121714 .... 1 ... ARM REST BRACKET - RH 4 ....539 990580 .... 4 ...
CASTERS 7 9 6 11 10 6 8 1 4 3 5 16 12 15 14 2 32 13 3
CASTERS ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 .....539 114367.... 2 ....YOKE, CASTER 11 .... 539 102889.... 2 ....COTTER PIN, 1/8 x 2 2 .... 539 105521.... 2 ....TIRE & WHEEL, COMPLETE 12 .... 539 105522.... 2 ....TIRE 3 .... 539 105518.... 2 ....SPACER 13 .... 539 103300.... 2 ....ZERK 4 .... 539 105517.... 2 ....HCS, ½-13 x 9½ 14 .... 539 105523.... 2 ....RIM 5 .... 539 101331.... 2 ....NUT, ½-13, NYLOC 15 .... 539 105524.... 2 ....SEALS 6 .... 539 102543....
ELECTRICAL 16 +) T( LE O VI 12 A BL CK (-) GROUND TO ENGINE BOLT 6 9 18 10 ELECTRIC CLUTCH 17 7 3 15 8 TO SEAT 2 1 11 13 TO RIGHT MOTION CONTROL LEVER TO PARK BRAKE 1 5 TO LEFT MOTION CONTROL LEVER 4 14 34 19
ELECTRICAL ITEM PART NO. QTY. DESCRIPTION ITEM PART NO. QTY. DESCRIPTION 1 ..... 539 101080 ....2 ...SWITCH, INTERLOCK 13 ..... 539 976952 ....2 ...10-24 x 5/8 2 ..... 539 102436 ....1 ...BATTERY, DRY 14 ..... 539 976977 ....2 ...10-24 NUT W/NYLOK 3 ..... 539 102587 ....4 ...BUMPER 15 ..... 539 991034 ....2 ...SCREW, SELF TAPPING 7 4 ..... 539 102617 ....2 ...10-24 x /8 SCREW 16 ..... 539 976856 ....5 ...WIRE TIES 5 ..... 539 102678 ....1 ...PLATE, TAPPED 17 ......539 114737 ....2 ...
DECALS 6 2 4 14 18 10 3 11 8 17 9 7 13 12 1 16 15 36 5
DECALS ITEM PART NO. QTY. DESCRIPTION 1 .....539 114512.... 1 ....DECAL, GRIZZLY ITEM PART NO. QTY. DESCRIPTION 10 .... 539 102670.... 1 ....DECAL, FUEL VALVE 2 .....539 114510.... 1 ....DECAL, PRO ZTR 11 ..... 539 111597.... 1 ....DECAL, RELAYS 3 .... 539 105744.... 1 ....DECAL, DANGER,BLT DRV 12 .....539 110974.... 1 ....DECAL, F.S.T. 4 .... 539 105745.... 1 ....DECAL, WARN, BATTERY 13 .....539 117708.... 1 ....DECAL, PARKER 5 ..... 539 111575.... 1 ....DECAL, WARNING 14 .....539 117709.... 1 ..
PROTECTION FRAME ROLLOVER PROTECTION - ROPS 4 5 3 1 2 3 38
PROTECTION FRAME ROLLOVER PROTECTION - ROPS ITEM PART NO. QTY. DESCRIPTION 1 ... 539 104411 .... 2 KNOB W/ STUD 2 ...539 108366 .... 4 HCS ½ x 4 GD5 3 ...539 200100 .... 6 NUT, ½-13 CENTERLCK ITEM PART NO. QTY. 4 ...539 103433 .... 2 5 ... 539 111036 ....
SCHEMATIC UNITS PRODUCED AFTER SERIAL NO.
SCHEMATIC UNITS PRODUCED BEFORE SERIAL NO.
Part No.