USER MANUAL LI N E AR A C T U AT OR S A N D ELE C T RO N I C S To learn more about LINAK, please visit: www.linak.
Contents Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valid for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CB9 HOMELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CB9 CARELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface Dear User, We are delighted that you have chosen a product from LINAK®. LINAK systems are high-tech products based on many years of experience in the manufacture and development of actuators, electric control boxes, controls and chargers. This User Manual does not address the end-user. It is intended as a source of information for the manufacturer of the equipment or system only, and it will tell you how to install, use and maintain your LINAK electronics.
Valid for This User Manual is valid for the following products: (See the first 3 - 5 characters on the label) Actuators: LA22, LA23, LA23 IC, LA27, LA28, LA28C, LA29, LA30, LA31, LA32, LA34, LA40, LA43, LA43 IC, LA44, LA44 IC Columns: BB3, BL1, BL4, LC2, LP2, LP3 Control boxes: CB6, CB6P2, CB6S, CB7, CB8A, CB8-T, CB9, CB12, CB14, CB16, CB20, CBR1 Controls: ACC, ACK, ACL, ACM, ACO, ACP, DPH, FPP, FS, FS2, FS3, HB20, HB30, HB40, HB50, HB60, HB70, HB80, HD8x, HL70, HL80, IRO, LS, LSD JUMBO systems: BA
Important information Description of the various signs used in this manual. Warning! Failure to comply with these instructions may result in accidents involving serious personal injury. Failing to follow these instructions can result in the product being damaged or destroyed. Safety instructions Please read the following safety information carefully. It is important for everyone who is to connect, install or use the systems to have the necessary information and access to this User Manual.
Warning! If the actuator or lifting column is used for pull in an application where personal injury can occur, the following is valid: It is the application manufacturer’s responsibility to incorporate a suitable safety arrangement, which will prevent personal injury from occurring, if the actuator should fail. Residual risk Some of the products contains software based components.
Do not connect the positive terminal and the negative terminal of the LINAK battery packs with a wire or other metals. Short-circuiting the terminals of the battery can cause burn injuries, damage to the storage battery or trigger explosions. Never connect the LINAK battery packs directly to a power supply socket or an automobile’s cigarette lighter without using a charger as a medium.
Generel assembly instructions Please read the following safety information carefully. Ensure that all staff who are to connect, mount, or use the actuator are in possession of the necessary information and that they have access to this assembly instruction. Persons who do not have the necessary experience or knowledge of the product/products must not use the product/products.
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY LINAK A/S Smedevænget 8 DK - 6430 Nordborg Herewith declares that LINAK DESKLINE® products as characterised by the following models and types: Control Boxes CBD4, CBD5, CBD6, CBD6S Linear Actuators DB4, DB5, DB6, DB7, DB9, DB12, DB14, DB16, LA23, LA31 Lifting Columns DL1A, DL2, DL4, DL5, DL6, DL7, DL8, DL9, DL10, DL11, DL12, DL14, DL15, DL16, DL17, BASE1 Desk Panels DPA, DPB, DPH, DPF, DPT, DP1C, DP1K, DP1L, DP1V, DP1U, WDPL1 RF Controls HB
1. System description: Usage/type of applications: LINAK actuators, lifting columns and electronics have been developed for use in all places where a linear movement is required.
Electrostatic discharge (ESD) LINAK considers ESD to be an important issue and years of experience have shown that equipment designed to meet the 8kV level specified in the Standards such as IEC601-1-2, EN50082-2 are insufficient to protect electronic equipment in certain enviroments. LINAK handles all Electro Static Discharge Sensitive devices (ESDS) according to EN61340 1. Handling and Mounting of ESDS devices.
IP Protection degree The products can be cleaned as follows according to their IP protection, which is stated on the product label. The IP code specifies the degrees of protection provided by the enclosures. For most products only the protection against ingress of water (second characteristic numeral) is specified, ingress of solid foreign objects or dust (first characteristic numeral) is not specified and therefore replaced by the letter X in the code.
IP66 Washable - Description of washing test LINAK washable products are frequently put through a fully regulated washing test. LINAK understanding of the word washable is that the products conform to this test and none other. Reference: The Norm EN 60601-2-52, which includes special demands to fundamental safety and relevant functional characteristics for hospital beds. The demands for the washing process are described in the German “Maschinelle Dekontamination” from the organization AK-BWA.
Cable Wash Before the washing procedure starts! In order to maintain the flexibility of the cables, it is important that the cable is placed in such a way that the cable’s own weight does not strain the coil during the washing process. This can be done by placing the cable ON the bed or another form of support for the cable.
Insulation class LINAK control boxes are available in insulation class 1 and insulation class 2. Class 1 means with earth connection Class 2 means without earth connection When measuring the resistance in the earth connection in LINAK Control Boxes (class 1), it is recommended to use equipment, delivering a test current of no less than 5A. The resulting voltage will correspond to the resistance in the earth connection. Test currents below 5A, would yield no exact measurements.
ETL-marking Due to space limitations, the complete ETL-marking demands are not represented on the marking plates. The full ETL Recognized Component markings are shown here. C/N 120690 Conforms to ANSI/AAMI Std. ES60601-1 Cert. to CSA Std. C22.2 No. 60601-1 C/N 9901916 Conforms to ANSI/AAMI Std. ES60601-1 Cert. to CSA Std. C22.2 No. 60601-1 C/N 4008003 Conforms to ANSI/AAMI Std. ES60601-1 Cert. to CSA Std. C22.2 No. 60601-1 C/N 4008004 Conforms to ANSI/AAMI Std. ES60601-1 Cert. to CSA Std. C22.2 No.
Mounting Actuator: Do not use any other screws for the mounting brackets than those recommended by LINAK. If longer screws are used they will come into contact with the inner parts of the actuator. This will result in an irregular operation or even damage the actuator. During mounting, the actuator must always be: • Fixed, to protect it against torque and bending. See Figure 2. • Fixed, so that it is restrained, but free to move on its mountings. See Figure 3.
Connecting the system Do not connect the mains cable until all actuators and handsets have been connected to the control box. Start by connecting the handset to the control box. The connection in the control box is marked with “HB”. Connect the different actuators to the different channels on the control box. Each channel is marked with a number (e.g. “1”, “2”, “3”…….). Check that all plugs are well connected and firm pushed into the connection plug.
JUMBOTM system (special information) The LINAK JUMBO system is specially developed for patient lifts, offering various combinations of actuators and control boxes. Connecting the system: Mount the mounting bracket (MBJ) to the application. Mount control box and battery (and charger (CHJ2) if equipped). If it is a JUMBO Home system mount the control box on the application (no mounting bracket is needed). Only vertical mounting allowed (connectors facing downwards). Connect the handset to the control box.
JUMBO Home System Page 21 of 108
2. Information on start-up, de-installation and operation Before installation, de-installation, or troubleshooting: • Stop the actuator/lifting column. • Switch off the power supply or pull out the mains plug and pull out the plug to the actuator/lifting column. • Relieve the actuator/lifting column of any loads, which may be released during the work.
Troubleshooting Actuators / Lifting columns Symptom Possible cause Action No motor sound or movement of piston rod - The actuator is not connnected to the control box - Blown fuse in the control box - Cable damaged - Connect the actuator to the control box - Fuse must be changed - Send actuator for repair Excessive electricity consumption - Send actuator for repair Motor runs but spindle does not move - Gear wheel or spindle damaged - Send actuator for repair Actuator cannot lift full load - Clu
3. Information on specific actuators 1. LA22 (MEDLINE® CARELINE® TECHLINE®) The LA22 is an in-line actuator specially designed with a small overall dimension for easy use in industrial, agricultural, and rehabilitation products. Thanks to its small outer dimensions and linear design, the LA22 is well suited for applications where installation space is limited, such as on wheelchairs. 2. LA23 (MEDLINE® CARELINE® DESKLINE® TECHLINE®) The LA23 is a small and strong push/pull actuator (up to 2500N).
Recommendations: • • • • • • • • Do not place load on the actuator housing and do prevent impact or blows, or any other form of stress to the housing. Ensure that the cable lock is mounted correct. Ensure that the duty cycle and the usage temperatures for LA23 actuators is respected Ensure that the cable cannot be squeezed, pulled or subjected to any other stress. If a cable lock has been removed it is recommended to check if it is has been damaged during removal.
Connection diagrams: Standard electrical end stop - no positioning 23XXXXXX00XXXXX M BROWN BLUE M+ M_ } 6 poles connector Standard electrical end stop and potential free end stop - no positioning 23XXXXXX01XXXXX M M+ M_ BROWN BLUE Common IN OUT RED YELLOW GREEN Dual Hall digital positioning 23XXXXXX02XXXXX } 6 poles connector Dual Hall PNP positioning 23XXXXXX03XXXXX M M+ M_ VCC HALL HALL GND BROWN BLUE RED YELLOW GREEN BLACK + A B _ } 6 poles connector Note: Connection colours only f
Hall Potentiometer feedback and potential free end stop 23XXXXXX2XXXXXX M M+ M_ VCC + ANALOG GND _ Common IN OUT BROWN BLUE WHITE VIOLET BLACK RED YELLOW GREEN M+ M_ BROWN BLUE VCC + ANALOG GND _ WHITE VIOLET BLACK } 10 poles connector Hall Potentiometer feedback 23XXXXXX1XXXXXX M } 10 poles connector Hall PWM position feedback and potential free end stop 23XXXXXX4XXXXXX M M+ M_ VCC + PWM GND _ Common IN OUT BROWN BLUE WHITE VIOLET BLACK RED YELLOW GREEN } 10 poles connector Note: Connec
Hall PWM position feedback 23XXXXXX03XXXXX M+ M_ BROWN BLUE VCC + PWM GND WHITE VIOLET BLACK } 10 poles connector Standard Integrated Control 23XXXXXX5XXXXXX Integrated Control with Hall Potentiometer position feedback 23XXXXXX6XXXXXX Integrated Control with Hall PWM position feedback 23XXXXXX7XXXXXX BROWN BLUE BLACK RED YELLOW GREEN VIOLET WHITE POWER INPUT OUTPUT INWARDS OUTWARDS ENDSTOP IN ENDSTOP OUT FEEDBACK SIGNAL GND } 10 poles connector Drawing no.
3. LA23 IC (TECHLINE®) The LA23 is a small and strong push/pull actuator (up to 2500N). LA23 can be used in various applications where size is important. The actuator does have build in electrical limit switches and guided nut.
Connection diagrams: Standard electrical end stop - no positioning 23XXXXXX00XXXXX M BROWN BLUE M+ M_ } 6 poles connector Standard electrical end stop and potential free end stop - no positioning 23XXXXXX01XXXXX M M+ M_ BROWN BLUE Common IN OUT RED YELLOW GREEN } Dual Hall digital positioning 23XXXXXX02XXXXX 6 poles connector Dual Hall PNP positioning 23XXXXXX03XXXXX M M+ M_ VCC HALL HALL GND BROWN BLUE RED YELLOW GREEN BLACK + A B _ } 6 poles connector Note: Connection colours only f
Hall Potentiometer feedback and potential free end stop 23XXXXXX2XXXXXX M M+ M_ VCC + ANALOG GND _ Common IN OUT BROWN BLUE WHITE VIOLET BLACK RED YELLOW GREEN M+ M_ BROWN BLUE VCC + ANALOG GND _ WHITE VIOLET BLACK } 10 poles connector Hall Potentiometer feedback 23XXXXXX1XXXXXX M } 10 poles connector Hall PWM position feedback and potential free end stop 23XXXXXX4XXXXXX M M+ M_ VCC + PWM GND _ Common IN OUT BROWN BLUE WHITE VIOLET BLACK RED YELLOW GREEN } 10 poles connector Note: Connec
Hall PWM position feedback 23XXXXXX03XXXXX M+ M_ BROWN BLUE VCC + PWM GND WHITE VIOLET BLACK } 10 poles connector Standard Integrated Control 23XXXXXX5XXXXXX Integrated Control with Hall Potentiometer position feedback 23XXXXXX6XXXXXX Integrated Control with Hall PWM position feedback 23XXXXXX7XXXXXX BROWN BLUE BLACK RED YELLOW GREEN VIOLET WHITE POWER INPUT OUTPUT INWARDS OUTWARDS ENDSTOP IN ENDSTOP OUT FEEDBACK SIGNAL GND } 10 poles connector Drawing no.
4. LA27 (MEDLINE® CARELINE® HOMELINE®) The LA27 actuator is a powerful actuator designed for applications such as furniture and care beds. Built-in end-stop circuit (CS27) In the LA27/CS27 the actuator is switched off at the end position. There is no overload protection. • The LA27CS27 has no IP classification and is connected to a HB71 or HB72. The power supply is the TR6 or TR7. It is important that the supply voltage 24 VDC is connected correctly (see Figure 6.
5. LA28 ( MEDLINE® CARELINE® HOMELINE®) The LA28 is primarily a system actuator. The actuator is very quiet and powerful designed for use in the furniture, rehabilitation, and hospital bed line of businesses. The actuator is also ideal for use in agricultural machinery and for a wide range of industrial applications. Reed-switch: Reed-switch gives a number of pulses for each rotation of the motor.
6. LA28 Compact ( MEDLINE® CARELINE® TECHLINE®) The LA28 Compact is a small and powerful actuator designed for use in system solutions for healthcare equipment or industrial applications. Ideal applications are for example wheelchairs, treatment chairs, patient lifts or beds. Usage: • Duty cycle: • Ambient temperatures: • Compatibility: • Approvals: Max 10 % or max. 2 min. continuous use followed by 18 min. not in use.
8. LA30 (MEDLINE® CARELINE® TECHLINE®) The LA30 is a powerful actuator yet small enough to fit most applications. The actuator can be supplied with options such as built-in potentiometer for servo operation or an extra powerful motor for increased speed and strength (S-motor). In addition to industrial and agricultural applications, the actuator is also ideal for positioning satellite dishes. Reed-switch: The Reed-switch gives a number of pulses for each rotation of the motor.
9. LA31 (CARELINE® TECHLINE® HOMELINE® DESKLINE®) The LA31 actuator is a very quiet and powerful actuator designed for a variety of applications such as furniture, care, or hospital beds. The standard LA31 actuator is available for both the HOMELINE, CARELINE, TECHLINE and DESKLINE product ranges. Reed-switch: The Reed-switch gives a number of pulses for each rotation of the motor. These pulses are used to calculate the piston rod’s position as well as to control several actuators running in parallel.
Warning! • If the actuator does not work as described above, the risk of injury due to squeezing can arise. Therefore, the actuator must immediately be sent for service at the nearest, authorised LINAK workshop. • The actuator must not be used in pull applications when the Quick Release is activated, as the risk of personal injury can arise. • Do only use the actuator within specified working limits.
10. LA32 (MEDLINE® CARELINE®) The LA32 actuator is a powerful actuator that can be supplied with a ball screw spindle to give outstanding performance. The ideal choice for a wide range of applications including adjustment of hospital beds. The LA32 actuator has many special options including a safety nut, splines, quick release (F) and an optional protection up to IPX6 standard. Reed-switch: The Reed-switch gives a number of pulses for each rotation of the motor.
Mechanical spline: The splines function so that the actuator can only push, not pull. During pull in the actuator, the inner tube is lifted off the thread bush, and the actuator can therefore never pull a load, only push. See figure 8. Functional test of mechanical splines: When the piston rod is at the innermost position, it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor.
11. LA34 (MEDLINE® CARELINE®) LA34 is a technological state-of-the-art actuator that, due to its innovative construction can push up to 10,000 N at a speed of 5 mm/sec. and with a current consumption of approx. 7 Amp. The strong LA34 actuator is made in a low weight composite material. Its compact design, the outstanding performance and a wide range of safety options makes LA34 the right choice for a variety of medical and industrial applications.
Mechanical spline: The splines function so that the actuator can only push, not pull. During pull in the actuator, the inner tube is lifted off the thread bush, and the actuator can therefore never pull a load, only push. See Figure 8. Functional test of mechanical splines: When the piston rod is at the innermost position, it must be possible to pull it out manually to its full travel length and to press it in again.
12. LA40 (MEDLINE® CARELINE® ) The LA40 is a low noise and powerful actuator which is available in a 6000N and an 8000N version. Based on the extensive knowledge and experience from previous actuator families, LINAK has developed new gear and braking principles that improve the efficiency of the new LA40.
13. LA43 (MEDLINE® CARELINE® ) The LA43 is available in a powerful 8,000N version, ensuring safe patient handling. With the LA43 actuator, LINAK offers a product, which with its wide range of safety options, low noise level, and outstanding performance is the right choice for medical applications such as patient lifts, beds, dental chairs etc.
Manual lowering: The following pictures illustrate the manual lowering procedure. Fig. 1. Manual Lowering In case of a power failure it is possible to mechanically lower a patient placed in a patient hoist. When turning the manual lowering handle clockwise the actuator can be moved fully inwards. Fitting the plug/smart cable lock The following pictures illustrate how to fit the plug connection using the smart cable lock manual lowering procedure. Fig. 1 Fig. 2 Fig.
14. LA43 IC (MEDLINE® CARELINE® ) The LA43 Intelligent Control (IC) enables a simple system consisting of 1 or 2 actuators, a Switch Mode Power Supply and a hand control or a footswitch. The system is for example an advantage when there is no space for a control box.
Cable connections: SMPS connection, 4-pole minifit plug Second actuator connection, 6-pole minifit plug or blind plug Handset / FS connection, 10-pole modular jack / 6-wire standard cable. Fig. 1 Step 1: Fig. 2 Step 2: Insert the cables in the sockets. Insert the cables into the cable lock. Make sure the O-rings on the cables are fully inserted. Make sure that the correct cables are placed in the corresponding holes. Fig. 3 Step 3: Attach the cable lock and secure it with screws.
15. LA44 (MEDLINE® CARELINE® ) The LA44 is available in powerful 10,000 N and 12,000 N versions, ensuring safe patient handling. With the LA44 actuator, LINAK offers a product, which with its wide range of safety options, low noise level, and outstanding performance is the right choice for medical applications such as patient lifts, beds, dental chairs etc. Built-in end-stop switches The end-stop switch is part of the actuator construction.
Manual lowering: The following pictures illustrate a) The manual lowering procedure and b) How to fit and remove the plug connection using the “Smart cable lock” Fig. 1. Manual Lowering In case of a power failure it is possible to mechanically lower a patient placed in a patient hoist. When turning the manual lowering handle clockwise the actuator can be moved fully inwards. Fitting the plug/smart cable lock Fig. 1 Fig. 2 Fig.
16. LA44 IC (MEDLINE® CARELINE® ) The LA44 Intelligent Control (IC) enables a simple system consisting of 1 or 2 actuators, a Switch Mode Power Supply and a hand control or footswitch. The system is for example an advantage when there is no space for a control box.
4. Information on specific columns 1. BB3 (MEDLINE® CARELINE®) The BB3 3-part telescopic actuator is the ideal choice for vertical lift of beds where design and easy integration in the customer’s guidance ensures optimum freedom of design. The BB3 is a 3-part telescopic actuator designed to meet EN 1970 for care beds, which demands an adjustment range from 350 mm up to 750 mm. Reed-switch: The Reed-switch gives a number of pulses for each rotation of the motor.
Warnings! • • • • • • BL1 is heavy (9.8 kg) To avoid personal injury, DO NOT DROP ! Do not adjust anything during movement, can cause personal injury ! LINAK recommend using a safety nut in medical applications ! A broken chain causes a drop of half the length of actual stroke. Therefore do not overload ! The BL1 is designed for use in push applications, dynamic “Pull forces” can result in damage to the column and cause collapse of the application.
Endplate kit Topplate dimensions: Endplate kit Topplate dimensions: When mounting more than one BL1, you need to consider the fixation: The reason why it is important only to fix one column is that the columns will not move exactly in parallel – even if you have positioning such as hall. If you have trend/antitrend function in your application, you need to mount one or more of the BL1s with a slider. Having sliders prevents the column from bending like illustrated below.
3. BL4 (MEDLINE® CARELINE®) The BL4 is a 4-part lifting column specially designed for hospital and care beds; the BL4 can of course be used for other applications where a compact lifting column with a long stroke length is needed. The lifting column is based on the BB3 actuator, which is practically noiseless. The specifications comply with the demands to the lifting functions in beds as to load, speed and stroke length. Reed-switch: Reed-switch gives a number of pulses for each rotation of the motor.
BL4 Mounting guidelines: • The BL4 must always be mounted vertically before operation and always vertical with the motor housing uppermost. (Otherwise, the internal end-stop switch system can break due to rotation). • Both the motor housing and the bottom tube (the one with the largest diameter) must be secured in the application in such a way that no rotation can occur. • It is recommended to monitor the current consumption in order to determine the necessary tensioning force for the mounting bracket.
The reason why it is important only to fix one column is that the columns will not move exactly in parallel – even if you have positioning such as hall. If you have trend/antitrend function in your application you need to mount one or more of the BL4s with a slider. Having sliders prevents the column from bending like illustrated below. If more than one column is fixed, it can lead to dangerous situations. LINAK mounting bracket part no.
4. LC2 (MEDLINE® CARELINE® TECHLINE®) The LC2 column is an update of the LP2 programme. It has an improved “twisting” stability and end-stop switches as standard. The column is designed to be used in a vertical position and only for lifting purposes. It is not possible to use the column in any kind of “pull” application. Depending on the application, the LC2 can be operated either as a single column or several columns in a parallel system by choosing a control box with microprocessor.
6. LP3 (MEDLINE® CARELINE® TECHLINE®) The LP3 is developed for vertical lifts and can resist a bending moment by virtue of the effective telescopic system. The lifting column is designed for applications where a small installation dimension is requested without compromising the lifting capacity. The LP3 is characterised by having a lower installation dimension proportional to the stroke length compared to the LP2. The LP3 can also attain a higher speed than the LP2.
5. Information on specific control boxes Please be aware if the control box is not visible after mounting, all information regarding limitation of use shall be marked on the end product. Output voltage On control boxes connected to the mains the voltage of the actuator output is dependent on load, and the no-load voltage can reach 50 V. Control boxes connected to a battery can reach a voltage of 30 V during charging and no load.
1. CB6 (MEDLINE® CARELINE®) The CB6 control box has been specially developed for use together with LA27 actuator in the care and rehab industry. The control box is designed to be mounted on the actuator LA27 as with the CB9 and LA31 system. The CB6 control box has a LED power ON indicator, detachable mains cable and strain relief for all cables. The control box CB6 communicates with the LA27 actuator by means of the built-in end stop signal switches in the actuator.
2. CB6P2 (MEDLINE® CARELINE®) The CB6P2 platform is introduced to obtain a powerful and optimised solution to customers looking for existing analogue input systems. It is based on OpenBus™ technology, but to meet existing analogue systems it has an analogue input similar to HB40 and therefore OpenBus™ accessories cannot be connected. Combination Overview CB6P2 is meant for use with: LA27 std. motor with Hall (cable type ‘A’) LA27 std. motor (cable type ‘B’), LA31 std.
5. CB8A (MEDLINE® CARELINE® TECHLINE®) The CB8A is a battery powered control box operating up to 3 actuators individually. One of these channels can be used either as an external emergency stop device or for battery charging. Simple design and high quality construction make the CB8A an ideal control box choice for mainsfree operation of beds, chairs, tables and many other mobile applications. Usage: • Duty cycle: • Ambient temperatures: • Approvals: Max. 10% or 2 min. in use followed by 18 min.
6. CB8-T (MEDLINE® CARELINE® TECHLINE®) The CB8-T is developed for use with LINAK A/S’ actuators and handsets. The control box can operate up to 2 actuators individually. The simple compact design combined with high quality makes the control box ideal for use with beds, chairs, tables and many other applications. Important: Individual current cut-off: The current to each actuator is monitored and when this reaches a specified value, the current to that actuator is cut-off.
9. CB9 CARELINE Basic (MEDLINE® CARELINE®) The CARELINE® Basic CB9 has been developed for use together with LA31 and LA34 in the Care & Rehab industry.CB9 and LA31 can be fully integrated thus saving mounting and wiring or they can be installed separately. Exchangeable mains cables, Electronic Overload Protection (EOP) and earth connection (Class 1) mains fuse makes CB9 a good choice for simple hospital and care beds. The CARELINE® Basic CB9 series is only available as an analogue (Ax) type.
11. CB14 (MEDLINE® CARELINE® TECHLINE®) The CB14 with microprocessor is developed for systems with a need to run up to five actuators or two actuators / lifting columns in parallel and / or with memory function. The effective toroidal transformer and the many features such as battery backup, earth outlet, wet alarm makes the control box suitable for a variety of applications. CB14 with battery backup The CB14 with battery backup has an acoustic alarm, which sounds when the batteries are low, approx. 17-18V.
• If the battery voltage is at ‘Medium level’ a battery alarm beeps as long as a key is activated. (Medium level means that battery charging is necessary to maintain the best possible lifetime). • If the battery voltage is at ‘Low level’, the battery alarm function shuts down all movement immediately. The OpenBus is still active for approx. 15 seconds. (If trying to operate the system anyway, the battery could get deep drained or the actuator system could get damaged.
13. CB20 (MEDLINE® CARELINE®) The CB20 consists of 3 modules : CP20 = Control Power, CU20 = Control Unit and BA20 = Battery. To ensure the battery pack BA20 has max. efficiency the following must be complied with: • The battery pack BA20 must be connected • Mains voltage must be connected min. 12 hours before use. Microprocessor All control boxes with a microprocessor must be initialized before start-up. A description of the initialization procedure can be obtained from your LINAK dealer.
6. Information on specific controls 1. ACC (MEDLINE® CARELINE®) The ACC (Attendant Control Compact) is fitted to advanced hospital and patient care beds for use where patient positioning must be carefully controlled by medical staff. 2. ACK (MEDLINE® CARELINE®) The OpenBusTM system makes it possible to use keypads as Attendant Controls or Handsets integrated in the bed side rails. The keypads are named ACK (Attendant Control Keypads). The protection class is dependent on customer design and testing.
4. ACM (MEDLINE® CARELINE®) The ACM (Mini Attendant Control) box is fitted to hospital and care beds for use where patient positioning must be carefully controlled by the medical staff. The compact design and simple operation makes it easy for the nursing staff to retain direct control over critical positioning functions whilst giving the patient a limited degree of adjustment. The ACM must be mounted correctly on a flat surface to ensure IP degree. A short circuit in the cable can cause movement.
8. FPP (MEDLINE® CARELINE®) The FPP is for use with a variety of different bed types and is therefore compatible with control boxes that use an OpenBus™ interface i.e. CB6S, CB16 and CB20. Usage: • Ambient temperature: • Approvals: • Current consumption: +5° to +40° LINAK and UL International DEMKO A/S are currently in the process of certifying FPP re. UL60601 and EN60601-1. 15 mA (Standard versions with 5 no.
As illustrated from the pictures below the panel itself can be moved and angled in a number of positions. The arm can also be bent to move it closer to or move it further away from the user. The lock function Between the arm and the panel there is a lock/unlock function, (a hose type connection). It enables the user to turn the panel into a preferred position. Locking of the Panel: Turn the panel to a preferred position. With one hand on the panel turn the hose clockwise with the other hand.
9. FS (MEDLINE® CARELINE® TECHLINE®) The Foot Switch is a modular system, developed for use together with some of LINAK control boxes. The LINAK Foot Switch is designed for control of physiotherapeutic beds, hospital beds, dentist chairs, gynaecologist chairs, computer workstations, and working desks etc. It can also be used as a “stand alone” item for industrial applications. Footswitch Consist of: FS (a pedal unit) and FSE (electronics unit), which can activate one or more actuators.
You have to remove the nut before mounting the FS3 on the bed and after mounting the FS3 to the bed, the nut is fastened to secure that the FS3 is fixed to the bed frame. Please note that the max. torque on the nut should be 2.0 Nm (20 kg f. cm). When mounting the FS3 bed model, it is important to run the cable through the hole of the FS3 in order to lead the cable through (see picture below). Location of the notch for the cable of the FS3 bed model.
13. HB30 (MEDLINE® CARELINE® ) The HB30 hand control is designed for better user experience and ergonomic fit for the hands of caregivers. The compact size ensures one hand operation. The HB30 is especially suitable for patient lifts and other MEDLINE® and CARELINE® applications like couches, tables and chairs for treatment and examination.
How to remove a cable: Step 1: Release the cable by pushing e.g. a screwdriver into the hole on the back of the hand control. Twist and release. Recommendations: • Please ensure that you use the right cable type to ensure the wished functionality. In case of lack of functionality of your hand control, check that the hand control cable is the right one for the intended control box or contact your local LINAK representative.
15. HB50 (MEDLINE® CARELINE® TECHLINE®) The HB50 is primarily designed for the LINAK JUMBO system and most of LINAK control boxes with memory functions. The HB50 gives the user access to a range of memory functions, allowing present positions to be stored. For use in a wide variety of hospital, patient care and industrial applications. 16. HB60 (HOMELINE®) The HB60 series is exclusively designed to be used together with the LINAK HOMELINE® system: LA31/LA29/LA28C/CB7 or CB9 with or without memory. 17.
18. HB80 (MEDLINE® CARELINE®) The HB80 hand control has an optimised ergonomic design shaped for the hand. The handset is suitable for all kinds of MEDLINE and CARELINE applications such as hospital beds, patient lifts, treatment and examination couches etc. The HB80 handset is available in versions with up to 10 or 12 activation buttons.
19. HD8X (MEDLINE® CARELINE®) for JUMBO Care system Has an optimised ergonomic design shaped for the hand. The handset is suitable for all kinds of MEDLINE and CARELINE applications with OpenBus control system such as hospital beds, patient lifts, treatment and examination couches etc. Usage: • Usage temperature: • Storage temperature: • Compatibility: • Approvals: 5º C to 40º C -10º C to +50º C CBJ-C IEC60601-1:2005 3rd edition, ANSI/AAMI ES60601-1:2005 3rd edition and CAN/CSA-22.2 No 60601-1:2008.
Recommendation: • • • • • • • • Violent use of the key on HL80 can cause either damage to the keyhole or the key itself. If a lock key is missing, then full control over the application could be missing. Clean the handset regularly to ensure good hygiene standards. When a defective Hx80 is replaced, check that the new Hx80 has exactly the same specification and fuctionality. Do not submerge the handset under water.
7. Information on specific JUMBOTM 1. BAJ1 & BAJ2 (MEDLINE® CARELINE®) These battery packs have been specially developed for use with the JUMBO system. The battery packs are easy to exchange through an integrated snap system. The battery packs are easily mounted on the JUMBO mounting brackets. A customised front cover is possible. BAJ1 has to be charged with a JUMBO charger CHJ2 or a JUMBO control box CBJ1 or CBJ2 with integrated charger.
Adjustment instructions for the JUMBO application. Tool For the adjustment you must use a trimming screwdriver, which can be purchased from LINAK A/S. It is also possible to use other types of trimming screwdrivers for the adjustment. Ordinary screwdrivers cannot be used, as they will damage the potentiometer slot. When you receive the JUMBO from LINAK A/S it is adjusted to min. current cut-off. 1. Connect the JUMBO control box to the actuator. 2. Load the actuator with the required load. 3.
3. CBJ Care (MEDLINE® CARELINE®) The control boxes CBJ Care is a part of the JUMBO system. JUMBO is a modular system combining an actuator, a control box (CBJ Care/CBJ1/ CBJ2), a battery (BAJ1/BAJ2), and a charger (CHJ2)/internal charger in a flexible solution, specially developed for patient lifts. The complete system will be medically approved and contains a series of features, which meet the patients need for a safe and comfortable lift, e.g.
Driving information As long as a hand control button function is activated driving information will be shown on the display. Either lifting arm up, lifting arm down, legs in or legs out or tilt of sling. The only exception to this is when the battery is flat (stage 3 and 4 – see below). At that point the battery information will be shown instead. Battery information The battery discharging will be shown in four stages: Battery state 1: The battery is ok, no need for charging (100 - 50 %).
Total cycles done on channel 1 Total work done on channel 1 Total number of overloads (channel 1) Days since last service/Days between services If “No days” are chosen for service interval then the display will show Days since last service /-. Mounting: Special care should be taken when mounting the CBJ. As long as the the CBJ is mounted correctly then the CBJ complies to IPx4.
4. CBJ Home (MEDLINE® CARELINE®) The CBJ Home is a specially developed solution for patient lifts. The complete system consists of a control box and a battery enclosed in a single elegant module. The system will be medically approved and contains a series of features ensuring a safe comfortable lift, e.g.the CBJ Home is equipped with a soft-start function, emergency lowering, emergency stop etc. The CBJ Homebatteries are ventilated through a number of grill units on the backside of the housing.
5. COBO20 (MEDLINE® CARELINE®) The COBO20 makes increased battery power available (compared to BA20). It is designed to be used with CU20 together with BAJ1 or BAJ2 (24V, 2.9AH). It is also possible to connect other 24V lead acid or SLA (Sealed Lead Acid) battery types. COBO20 with internal charger has a green and a yellow light. Green is ON when the COBO20 is connected to mains. Yellow is ON when charging. The yellow light shines constantly until batteries are fully charged.
7. CHJ2 (MEDLINE® CARELINE®) The charger CHJ2 has been specially designed for use as a wall-charger for the JUMBO system. The CHJ2 charger is a Switch Mode Power Supply (SMPS) version which makes charging of the batteries more efficient. The charging time for a BAJ1 or a BAJ2 battery pack is approx. 4 hours. Mains voltage from 100 V AC – 240 V AC (50/60 Hz) is possible on same charger.
8. Information on specific accessories If the actuator is to be equipped with accessories, these must be specified when ordering the actuator from LINAK. There are the following possibilities: 1) TR6/TR7 External transformer If the TR6 or TR7 fixed cable connection becomes damaged the transformer must be replaced. 1. BA18 (MEDLINE® CARELINE®) The BA18 is exchangeable without opening the CB (BA18 is a separate box).
4. EBC - Electronic Brake Control System (MEDLINE® CARELINE®) The EBC is designed for use together with 3rd party castors and the LINAK OpenBus™ control system, including Jumbo Care. The EBC - Electronic brake control - can replace traditional (mechanical) central locking systems for castors on hospital and nursing home beds or medical applications like e.g. shower equipment.
Mounting: Massage motor on a plate Mounting of massage motor by using brackets: Is mounted with 4 screws Screw Slat Bracket Massage motor Nut Mounting of the screw with max. torque 2 Nm The massage unit is mounted with 4 x M6 roundheaded machine screws with flat underside. 15 to 20 mm long + the thickness of the bracket. Torque max. 2-3 Nm. 2 brackets must be used - one on each side of the slat. 6.
Safety concept: DC power is only on the application when needed – when the hand control is activated. The user is part of a safety concept with light indications showing: Connected to the mains Green light when connected to the mains Power request Yellow light at power request when the hand control is activated Check of functionality Yellow light is turned off when releasing a hand control button – otherwise the hand control or other components in the application are defective.
9. Under Bed Light 2 (MEDLINE® CARELINE®) Usage: • Operating temperature: • Storage temperature: • Relative humidity: • Atmospheric pressure: • Approvals: The Under Bed Light (UBL2) provides a powerful light with a good distribution. The UBL2 is to be used for beds within hospitals, nursing homes and in homecare. The Under Bed Light makes it easier for patients and other people in need of care to find their way at night in the dark to prevent falling accidents and to make them feel safe.
9. Repair and disposal Repair Only an authorised LINAK service centre should repair the LINAK actuator systems. Systems to be repaired under warranty must be sent to an authorised LINAK service centre. In order to avoid the risk of malfunction, all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers, as special tools and parts must be used. If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date.
Main groups of disposal Product main type Metal scrap Cable scrap ACC Electronic scrap Plastic recycling or combustion X X ACK X X X ACL X X X ACM X X X ACP X X X ACO X X X BA18 Remark X Battery BA20 X X Lead battery BADM X X Lead battery BAJ1 X BAJ2 X BB3 X BL1 X BL4 X CB12 X X X CB14 X X X CB16 X X X CB20 X X X CB6 X X X X X CB6P2 CB6S X X CB7 X X CB8-A X CB8-T CB9 X X X X CBJ1 X CBJ2 X X CBJC CBJH X CBR1 X CHJ2
Main groups of disposal Product main type Metal scrap Cable scrap Electronic scrap Plastic recycling or combustion FS2 X X X X FS3 X X X X X X HB20 HB30 X HB40 X X X HB50 X X X HB60 X X X HB70 X X X HL70 X X X HB80 X X X HBDM X X X HL80 X X X X X X IRO LA12 X X LA22 X X X X X LA23 LA27 X X X LA28 X X X X LA29 X X X X LA30 X X LA31 X X X X LA32 X LA34 X X X X LA43 X X X X LA44 X X X X LC2 aluminum extrusions
Practical information Product main type Description ACC Folie glued together with housing ACK No housing. Only folie with cable ACL Cannot be opened since it is welded together. When the cable has been cut-off it is disposed of as combustible waste ACM Cannot be opened since it is welded together.
Practical information Product main type Description FS FS2 FS3 Ultrasonic welded and screwed together HB20 HB30 Ultrasonic welded HB40 Screw together HB50 Screw together HB60 Screw together HB70 Cannot be opened since it is welded together. When the cable has been cut-off it is disposed of as combustible waste HL70 Cannot be opened since it is welded together.
Drawings Figure 1 Ventilation of external batteries, BA18 Ventilation stub Check at regular intervals that the ventilation stub is undamaged and intact. The construction of the ventilation stub permits battery gasses to get out, but it does not permit penetration of water. Figure 2 Figure 3 Figure 4 o max. ± 1,5 Page 98 of 108 o max.
Figure 6 1) LA22 R =÷ S=+ 3) LA30 and 30S ÷ + + ÷ LA30 Actuator with reed ( only possible with 24V L-motor ) Brown 3.9 k Black Out going + + Black Brown + Pulse Blue In going Please note that the voltage level og feedback signal depends on the actuator load. 4) LA12 BR = + BL = ÷ Page 99 of 108 ...
5) LA30, LA30S, LA32 and LA34 with potentiometer S LA34: GR BL R BR R/GU + GU S Colour codes: S Black BR Brown R Red O Orange GU Yellow G Grey BL Blue V Purple GR Green HV White GR.
7C) LA28/28S/32 with CS28/28S/32 - PC-board version C Version C GU S S GU GR GR R R BL BL CS28C CS32C + ÷ 24 VDC 8) LA28, LA28S, LA32 with reed-switch and LA34 with pulse system 3,9 kΩ Pulse BL ÷ S + BR 9) LSD LA22, LA30, LA30S HV S + ÷ R + BL ÷ Page 101 of 108 ...
10) LA31, LA34 with electronic pulse coder (reed-switch) R S BL ÷ BR + 11) LA31 TECHLINE Reed Switch Black Motor Blue + Blue - Red Brown - = Runs outwards Brown + = Runs inwards 12) LA12 PLC O P E N C O L L E C T O R P N P O R S W I T C H ./ N O R M A L L Y O P E N B L U E V IO L E T R E A D Y O U T E N D S W . Y E L L O W IN E N D S W .
13) Pin-connection for Mini-fit plug (valid for 13 and 14) Mini-Fit Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 4 5 6 6 5 4 1 2 3 3 2 1 Connector front view PCBA Header top view 0273011 with O-ring WITHOUT FEEDBACK LA27 Mini-fit plug cable (LA27 standard; Valid for LA27 article numbers = 27xxxxxxxxxxxx0) CH1-4 MiniFit: When a channel is operated UP (Motor connections) 3: Brown: + 6: Yellow: - End-of-stroke switches 5: Orange: UP 4: Red: DOWN 2: Black: COMMON Not Used 1: No Connection
Figure 7 o o max. ± 1,5 max.
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FACTORIES CHINA LINAK (Shenzhen) Actuator Systems, Ltd. Phone: +86 755 8610 6656 Fax: +86 755 8610 6990 E-mail: sales@linak.cn www.linak.cn DENMARK SLOVAKIA LINAK A/S - Group Headquarters, Guderup Phone: +45 73 15 15 15 Fax: +45 74 45 80 48 Fax: +45 73 15 16 13 (Sales) E-mail: info@linak.com www.linak.com LINAK Slovakia s.r.o. Phone: +421 51 75 63 414 Fax: +421 51 75 63 410 E-mail: jp@linak.sk www.linak.com USA LINAK U.S. Inc.
