Freightliner-all.book Page 1 Monday, December 1, 2003 2:54 PM SECTION TABLE OF CONTENTS PAGE 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Freightliner-all.book Page 3 Monday, December 1, 2003 2:54 PM INTRODUCTION CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 4 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . 4 Vehicle Identification Number, Sample and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Vehicle Safety Certification Label, Sample and Location . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 4 Monday, December 1, 2003 2:54 PM 4 INTRODUCTION INTRODUCTION This manual has been prepared with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new vehicle. It is supplemented by a Warranty Information Booklet and various customer oriented documents. You are urged to read these publications carefully.
Freightliner-all.book Page 5 Monday, December 1, 2003 2:54 PM INTRODUCTION 5 VEHICLE IDENTIFICATION NUMBER, SAMPLE AND LOCATION VEHICLE SAFETY CERTIFICATION LABEL, SAMPLE AND LOCATION Location: below the driver’s seat on an outwardfacing position of the mounting pillar. Vehicle identification number, visible (location: lower edge of windshield) 1. Incomplete vehicle certification label for chassis-cab. 2.
Freightliner-all.book Page 6 Monday, December 1, 2003 2:54 PM 6 INTRODUCTION Sample Incomplete Vehicle Certification Label (Label 1) VEHICLE/ENGINE EMISSION LABEL, SAMPLE AND LOCATION Location: on valve cover of the engine Sample: Important Engine Information DaimlerChrysler AG, Stuttgart, Germany Sample Type Plate (Label 2) Mercedes-Benz Engine, Model Engine Family / Engine Code Exhaust Emission Control System OM 612 LA CID 164 2 MBXH2.
Freightliner-all.book Page 7 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2 CONTENTS Ignition Lock /Starter Switch . . . . . . . . . . . . . . . . . . 9 Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Central Locking (Optional) . . . . . . . . . . . . . . . . . . Unlocking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Central Locking Switch . . . . . . . .
Freightliner-all.book Page 8 Monday, December 1, 2003 2:54 PM 8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat Belt Warning Lamp and Airbag Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fastening and Removing . . . . . . . . . . . . . . . . . . Belt Height Adjustment . . . . . . . . . . . . . . . . . . . . Airbag and Belt Tensioners . . . . . . . . . . . . . . . . . . SRS Malfunction Indicator Lamp .
Freightliner-all.book Page 9 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9 IGNITION LOCK/STARTER SWITCH To engage the steering wheel lock: After removing the key, turn the steering wheel until the steering wheel lock engages. To release the steering wheel lock: Turn the steering wheel slightly while turning the key to position 1. NOTE: If the driver’s or passenger’s door is opened with the key in position 0 or 1 in the ignition lock, a warning buzzer sounds.
Freightliner-all.book Page 10 Monday, December 1, 2003 2:54 PM 10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Immobilizer The immobilizer is automatically activated when the key is removed from the ignition lock. The engine cannot be started. As soon as the correct key is inserted into the ignition lock, the immobilizer is deactivated. For notes on the remote keyless entry, refer to "Remote Keyless Entry".
Freightliner-all.book Page 11 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11 CENTRAL LOCKING (OPTIONAL) WARNING! For personal security and safety in the event of an accident, lock the vehicle doors when you drive as well as when you park and leave the vehicle. To unlock (1) To lock (2) CAUTION! An unlocked vehicle is an invitation to thieves. Always remove the key from the ignition and lock all doors when leaving the vehicle unattended.
Freightliner-all.book Page 12 Monday, December 1, 2003 2:54 PM 12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! Unlocking: When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. If a door lock or interior handle on the driver or frontseat passenger door is unlocked, only the driver or front-seat passenger door will be unlocked. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system.
Freightliner-all.book Page 13 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13 After the engine is started (about 1 second), all doors with the exception of the driver-side door are locked automatically. CAUTION! In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch".
Freightliner-all.book Page 14 Monday, December 1, 2003 2:54 PM 14 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system. The children could • injure themselves on parts of the vehicles Locking Status Display Left-hand indicator lamp is illuminated: The driver’s door is locked.
Freightliner-all.book Page 15 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 15 Locking and Unlocking To lock entire vehicle: Press top of central locking switch. The left and the right indicator lamp in the switch illuminate. If one of the two indicator lamps blinks, at least one door is not closed properly. To unlock entire vehicle: Press top of central locking switch again.
Freightliner-all.book Page 16 Monday, December 1, 2003 2:54 PM 16 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Au CAUTION! In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to ‘‘Central Locking Switch’’. Automatic Unlocking in Case of an Accident The doors will unlock in the event of certain accidents, provided that the power supply is still maintained.
Freightliner-all.book Page 17 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 17 correct operation of the remote keyless entry transmitter by listening for the locking noise and by checking that the white patch on the interior door handle is visible. 2 When pressing the Œ or ‹ buttons, the indicator lamp illuminates. If the indicator lamp does not illuminate, the batteries must be replaced. For instructions on replacing the batteries in the remote keyless entry transmitter.
Freightliner-all.book Page 18 Monday, December 1, 2003 2:54 PM 18 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Press the Œ button a second time. The passenger door and cargo doors are unlocked and the turn signal lamps, as well as the remote keyless entry transmitter indicator lamp, blink once again. The button must be pressed a second time within about 2.5 seconds, otherwise the second request to open can not be performed.
Freightliner-all.book Page 19 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 19 Replacing Batteries Rated voltage: 6 V DC (2x 3V) Rated current:10 mA 1. Release the mechanical key by pressing the release button. 2. Remove the battery cover. 3. Remove the battery and install new one (note correct polarity; positive terminal up). 4. Press on the battery cover until it snaps into place.
Freightliner-all.book Page 20 Monday, December 1, 2003 2:54 PM 20 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE The alarm is triggered if the security system has been activated and • A door is opened, • a door is unlocked from inside, • the engine cover is opened, • the key is used to unlock the vehicle at any door, • the key is turned to position 2 in the ignition lock. Audible Alarm The horn sounds for about 25 seconds. Visual Alarm The turn signal lamps flash for about 4 minutes.
Freightliner-all.book Page 21 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 21 1. Place the key in position 0 or 1 in the ignition lock. 2. Press the switch up (1) to switch off the towing protection. The indicator lamp (2) is briefly illuminated. If passenger compartment protection will be switched off as well, wait until the indicator lamp (2) goes out, and 3. Press switch (3) downward. The indicator lamp (2) flashes about 10 times.
Freightliner-all.book Page 22 Monday, December 1, 2003 2:54 PM 22 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 3. Press switch up (1). The indicator lamp (2) is briefly illuminated. Alarm Pushbutton (Vehicles with Security Systems only) To activate the setting (passenger compartment/ towing protection switched off): See Section 4, Understanding Your Instrument Panel, for switch locations. 4. Lock the vehicle using the remote keyless entry transmitter. Trigger the alarm manually/lock the vehicle.
Freightliner-all.book Page 23 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 23 The vehicle will be centrally locked if all doors are closed. Switching Off the Alarm and Unlocking the Vehicle Press the alarm pushbutton up one more time. The vehicle will be centrally unlocked if it was not centrally locked before the alarm was manually triggered.
Freightliner-all.book Page 24 Monday, December 1, 2003 2:54 PM 24 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! Only drive with the doors properly closed. You could lose the load, for example, and endanger vehicle occupants or other road users if the doors are open. Only open the doors when road and traffic conditions permit. Do not leave children alone in the vehicle. They could open a locked door from the inside despite the road and traffic conditions, thereby endangering themselves and others.
Freightliner-all.book Page 25 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 25 From the Inside CAUTION! In case of an accident, rescue from the outside may be more difficult if the vehicle is locked. To unlock the vehicle after the engine is started, refer to "Central Locking Switch". NOTE: The driver’s and passenger’s doors cannot be locked when they are open (lockout protection). In vehicles without central locking only the respective door will be locked or unlocked.
Freightliner-all.book Page 26 Monday, December 1, 2003 2:54 PM 26 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE From the Outside Sliding Door WARNING! Only drive with the doors properly closed. You could lose the load, for example, and endanger vehicle occupants or other road users if the doors are open. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around.
Freightliner-all.book Page 27 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 27 From the Inside without Lock Button From the Inside with Lock Button 2 To unlock (1) Lock button (1) To lock (2) Handle (2) To unlock and open: To unlock and open: Pull handle. Pull lock button (1) (the door is unlocked, all other doors remain locked). To lock: Press the handle in. The door is locked when the white patch in the handle can be seen.
Freightliner-all.book Page 28 Monday, December 1, 2003 2:54 PM 28 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Press lock button (1) (all doors are locked) In vehicles without central locking only the respective door will be locked or unlocked. If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. Please note anti-theft alarm system: The anti-theft alarm will be triggered when the doors are manually unlocked.
Freightliner-all.book Page 29 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 29 Rear Cargo Doors From the Outside WARNING! 2 Only drive with the doors properly closed. You could lose the load, for example, and endanger vehicle occupants or other road users if the doors are open. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around.
Freightliner-all.book Page 30 Monday, December 1, 2003 2:54 PM 30 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE From the Inside without Lock Button From the Inside with Lock Button To unlock and open: Pull handle. Lock button (1) To lock: Press the handle in. The door is locked when the white patch in the handle can be seen. If an open door is detected, refer to "Central Locking". To unlock and open: Pull lock button (1) (the door is unlocked, all other doors remain locked).
Freightliner-all.book Page 31 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 31 If the central locking automatically unlocks again after having been locked, at least one door is closed incorrectly. Opening Left-Hand Door 2 If it then locks again within about 5 seconds, then all closed doors are locked. The central locking displays vehicle locking with one or more open doors by means of a special function sequence (locking, unlocking, locking).
Freightliner-all.book Page 32 Monday, December 1, 2003 2:54 PM 32 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To lock manually: Opening Angle 270° Move the handle down until it is in the vertical position. Automatic locking: If the left-hand door is closed, it will be automatically locked as soon as the right-hand door has been closed. NOTE: If an open tailgate is locked before being closed, then only the tailgate will be locked.
Freightliner-all.book Page 33 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 33 To close: Passenger/Cargo Area Door WARNING! Always drive with the doors properly closed, because if the vehicle is operated with the doors open, serious personal injury may result. To prevent possible personal injury, always keep hands and fingers away from the door opening when closing a door. Be especially careful when small children are around.
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Freightliner-all.book Page 35 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 35 OCCUPANT RESTRAINTS Seat belts, belt tensioners, airbag and child restraint systems are independent restraint systems whose functions complement each other. All states and provinces require use of child restraints that comply with U.S. Federal Motor Vehicle Safety Standard 213 and Canadian Motor Vehicle Safety Standard 213.
Freightliner-all.book Page 36 Monday, December 1, 2003 2:54 PM 36 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Do not seat children less than 5 feet tall or 12 years and under in the front. The back seat is the safest place for children. If the vehicle is not equipped with a back seat, children less than 5 feet tall or 12 years and under must never ride in this vehicle.
Freightliner-all.book Page 37 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 37 SEAT BELTS WARNING! WARNING! • Wearing a seat belt incorrectly is dangerous. Seat belts are designed to go around the large bones of your body. These are the strongest parts of your body and can take the forces of a collision the best. Wearing your belt in the wrong place could make your injuries in a collision much worse.
Freightliner-all.book Page 38 Monday, December 1, 2003 2:54 PM 38 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Seat Belt Warning Lamp and Airbag Malfunction Fastening and Removing When the key is in position 2 in the ignition lock, the warning lamp < lights up for about 6 seconds; this takes place whether or not the driver’s seat belt is fastened. The warning lamp < must go out after about 6 seconds. If the warning lamp < flashes after about 6 seconds, the malfunction indicator lamp 1 is defective.
Freightliner-all.book Page 39 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 39 Fastening Seat Belts 1. Pull the seat belt over the body. The seat belt must not be twisted or you could be injured. 2. Press the tongue into the buckle and make sure that it is heard to engage. 3. The seat belt must be tight across the body. Check this immediately after fastening the seat belt, and at regular intervals during the trip.
Freightliner-all.book Page 40 Monday, December 1, 2003 2:54 PM 40 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Belt Height Adjustment AIRBAG AND BELT TENSIONERS The vehicle is equipped with an airbag for the driver and the front seat passenger as well as belt tensioners for the driver and the front passenger. The system is known as a Supplemental Restraint System (SRS). It has been designed to work together with the seat belt and to supplement.
Freightliner-all.book Page 41 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 41 WARNING! Driver’s Airbag If the malfunction indicator lamp 1 does not light up when the key is in position 2 in the ignition lock, if it flickers or lights up while the vehicle is moving, there might be a problem in the airbag system. There is then a danger that the airbag will not deploy in the event of an accident or will deploy when it should not do so.
Freightliner-all.book Page 42 Monday, December 1, 2003 2:54 PM 42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! To reduce the risk of injury when the front airbag inflates, it is very important for the driver to always be in a properly seated position and to wear the seat belt. Since the airbag inflates with considerable speed and force, a proper seating position with hands on the steering wheel will help to keep you in a safe distance from the airbag.
Freightliner-all.book Page 43 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 43 WARNING! To reduce the risk of injury when the front airbag inflates, it is very important for the passenger to always be in a properly seated position and to wear the seat belt. Since the airbag inflates with considerable speed and force, a proper seating position will help to keep you in a safe distance from the airbag. Do not place any pieces on the top of the mounting lid above the airbag.
Freightliner-all.book Page 44 Monday, December 1, 2003 2:54 PM 44 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Safety Precautions for the Airbag WARNING! Airbags can seriously injure or kill you, especially if you are close to the airbag when it deploys. Always wear your seat belt. Airbags do not replace seat belts but instead supplement the protection offered by seat belts.
Freightliner-all.book Page 45 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 45 Make sure to give any new owner of your vehicle this Owner’s Manual so that the new owner will be aware of all safety warnings.
Freightliner-all.book Page 46 Monday, December 1, 2003 2:54 PM 46 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE PEDALS The freedom of movement of the pedals must not be impaired in any way, such as by floormats. WARNING! Do not lay any objects in the driver’s footwell. Be careful that floor mats or carpets in the driver’s footwell have sufficient clearance for the pedals. During sudden driving or braking maneuvers the objects could get caught between the pedals.
Freightliner-all.book Page 47 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 47 Engine Oil Consumption When the engine has passed the break-in period, oil consumption may reach 0.5 % of the fuel consumption recorded in actual operating circumstances. In isolated cases and in arduous operating conditions, oil consumption may increase to 1 % of the fuel consumption recorded in actual operating circumstances.
Freightliner-all.book Page 48 Monday, December 1, 2003 2:54 PM 48 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE INHALATION OF EXHAUST GAS TIE DOWN RINGS (OPTIONAL) WARNING! Inhalation of exhaust gas is hazardous to your health. All exhaust gas contains carbon monoxide and inhaling it can cause unconsciousness and lead to death. Do not run the engine in confined areas (such as a garage) which are not properly ventilated.
Freightliner-all.book Page 49 Monday, December 1, 2003 2:54 PM THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 49 WARNING! If you tension the tensioning belts between the sidewalls, the maximum permissible load for the lashing rings could be exceeded if the brakes are applied suddenly or in the event of an accident. The load would no longer be secured, which could result in serious injuries caused by the load slipping. For this reason, do not tension a tensioning belt between the side walls.
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Freightliner-all.book Page 51 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTENTS 3 Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Interior Mirror (Optional) . . . . . . . . . . . . . . . . . . 53 Electrically Adjustable Exterior Mirror (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driver’s and Front Passenger’s Seat . . . . . . . . .
Freightliner-all.book Page 52 Monday, December 1, 2003 2:54 PM 52 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Speed Control (Optional) . . . . . . . . . . . . . . . . . . . . 71 Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Sun Roof (Optional) . . . . . . . . . . . . . . . Electric Sun Roof (Optional) . . . . . . . . . . . . . . . . Mechanical Sun Roof Operation . . . . . . . . . . . .
Freightliner-all.book Page 53 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 53 MIRROR ADJUSTMENT Interior Mirror (Optional) Electrically Adjustable Exterior Mirror (Optional) 3 1. Normal position (DAY) 2. Anti-glare position (NIGHT) The switch is located in the door lining next to the door handle. Mirror adjustment, left (1) Mirror adjustment, right (2) When the key is in position 2 in the ignition lock, each mirror may be adjusted by pressing the adjustment button.
Freightliner-all.book Page 54 Monday, December 1, 2003 2:54 PM 54 UNDERSTANDING THE FEATURES OF YOUR VEHICLE SEAT ADJUSTMENT Driver’s and Front Passenger’s Seat WARNING! Adjusting a seat while the vehicle is moving is dangerous. The sudden movement of the seat could cause you to lose control. The seat belt might not be properly adjusted and you could be injured. Adjust the seat only while the vehicle is parked.
Freightliner-all.book Page 55 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 55 Comfortseat (Optional) Lumbar Support 3 Seat adjustment, fore/aft (1) Hand pump (1) Seat cushion depth (Optional) (2) Bleeder valve (2) Seat height adjustment, front (3) Reinforce support: Seat height adjustment, rear (4) Use hand pump (1). Backrest tilt (5) Relieve support: Press bleeder valve (2).
Freightliner-all.book Page 56 Monday, December 1, 2003 2:54 PM 56 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Armrest (Optional) Head Restraint Tilt adjustment (1) By adjusting the tilt adjustment (thumbwheel) (1) the tilt of the armrest can be changed. If you need to remove the head restraint, press the catch at the head restraint socket and pull the head restraint up and out. WARNING! You should never drive the vehicle if the head restraint has been removed for an occupied seat.
Freightliner-all.book Page 57 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 57 Folding Seat at Partition (Optional) WARNING! When folding down the seat cushion, make sure that nobody can become trapped. The risk of injury to the front-passenger is increased in the event of sharp steering movements or an accident if a key is inserted in the passenger/cargo area sliding door lock. Remove the key from the load compartment sliding door before using the folding seat.
Freightliner-all.book Page 58 Monday, December 1, 2003 2:54 PM 58 UNDERSTANDING THE FEATURES OF YOUR VEHICLE REAR SEAT BENCH REMOVAL AND INSTALLATION WARNING! The integrated seat belt can only offer the degree of protection for which it is designed if you install the specified rear bench seats correctly. Never operate vehicle unless all rear bench seats are properly installed and all release levers are locked. When retrofitting seat benches, make sure that the exterior seat shells have four cross-ribs.
Freightliner-all.book Page 59 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 59 Retrofitting Seat Mounting Cups WARNING! Additional rear bench seats can be added if seat mounting cups are properly installed. Seat mounting cups may only be installed by an authorized Sprinter Dealer. Never exceed the maximum permissible number of rear bench seats for the specific vehicle. For more information contact your authorized Sprinter Dealer. To install: 1.
Freightliner-all.book Page 60 Monday, December 1, 2003 2:54 PM 60 UNDERSTANDING THE FEATURES OF YOUR VEHICLE HOOD To open: WARNING! When the hood is open, there is a risk of injury due to very hot engine components. When the engine is running or the key is in position 2 in the ignition lock, there is a risk of injury due to moving engine components and the electrical system. The engine is equipped with a transistorized ignition system.
Freightliner-all.book Page 61 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 61 To close: 3 2. Open the safety catch (2). 3. Swing the hood up until the support strut (3) engages. 1. Lift the hood up slightly. 2. Press the support strut (3) down. 3. Swing the hood down and make sure that it engages in its retaining catch. 4. Check that the hood is engaged properly by pulling on the front edge.
Freightliner-all.book Page 62 Monday, December 1, 2003 2:54 PM 62 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Where necessary, adjust the headlamp range with the thumbwheel to 82 yards (75 m). WARNING! Be sure the hood is properly closed before driving. If the hood is not fully latched, it could fly up when the vehicle is moving and block your forward vision. Be sure all hood latches are latched fully before driving. When closing the hood, use extreme caution not to catch hands or fingers.
Freightliner-all.book Page 63 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 63 INTERIOR LIGHTING Interior Lamps in the Driver and Rear-Seat Passenger Area/Cargo Area Interior Lamps with Interior Sensor Protection (Optional) 3 Interior lamp switch (1) 1. Permanently on 2. Off 3.
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Freightliner-all.book Page 65 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 65 Interior Cargo Area Lighting (Optional) The switch is located on the center section of the dashboard. To switch on: 3 Press top of switch: The indicator lamp in the switch will illuminate. To switch off: Press bottom of switch. The switch (1) is located on the right side of the cargo area at the entrance for the sliding door.
Freightliner-all.book Page 66 Monday, December 1, 2003 2:54 PM 66 UNDERSTANDING THE FEATURES OF YOUR VEHICLE MULTIFUNCTION SWITCH The switch (2) is located in the right rear of the cargo area. Turn signal indicator lamp, right (1) To switch on: Turn signal indicator lamp, left (2) Press top of switch, the indicator lamp in the switch will illuminate. Short turn signal, press combination switch to pressure point. To switch off: Continuous turn signal, engage combination switch.
Freightliner-all.book Page 67 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 67 High beam headlamps (lamp switch positionõ) (4) Headlamp flasher (also when turn signals are on) (5) NOTE: When the key is in the ignition lock in the 0 position and the driver’s or passenger’s door is open, a warning buzzer sounds, if the vehicle exterior lighting (except for the marker lamps) has been switched on.
Freightliner-all.book Page 68 Monday, December 1, 2003 2:54 PM 68 UNDERSTANDING THE FEATURES OF YOUR VEHICLE WINDOW OPERATION Mechanical Window Operation Electric Window Operation (Optional) The window operation switches are located on the driver’s and frontpassenger doors. WARNING! Make certain that no one gets caught when the side windows are closed. To open the window: Turn the manual window counterclockwise direction.
Freightliner-all.book Page 69 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 69 Place the key in position 2 in the ignition lock. WINDSHIELD WIPER SWITCH To open the window: Keep switch pressed downward until the window has reached the desired position. 3 To close the window: Keep switch pressed upward until the window has reached the desired position.
Freightliner-all.book Page 70 Monday, December 1, 2003 2:54 PM 70 UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Sudden loss of visibility through the windshield caused by e. g. ice, steam, fog or water could lead to an accident. You might not see other vehicles or other obstacles. To avoid sudden icing of the windshield during freezing weather, warm the windshield with the defroster or with the windshield heater (optional) before and during windshield washer use.
Freightliner-all.book Page 71 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 71 SPEED CONTROL (OPTIONAL) The speed control allows you to drive in a more relaxed manner, for example over long distances, as it automatically maintains the set speed by actively regulating the throttle setting. The speed control lever on the steering column is used to activate and operate the speed control. NOTE: The responsibility for the driving speed is always that of the driver.
Freightliner-all.book Page 72 Monday, December 1, 2003 2:54 PM 72 UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Leaving the Speed Control on when not in se is dangerous. You could accidently set the system or cause it to go faster than you want. You could lose control and have an accident. Always turn the system off when you are not using it. Decrease set speed Push down speed control lever (2) briefly – speed decrease of 0.6 mph (1 km/h) each time.
Freightliner-all.book Page 73 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 73 WARNING! The speed control does not adapt itself automatically to road conditions; therefore do not use cruise control on icy roads. There is a risk of skidding and loss of vehicle control. This could cause an accident resulting in severe personal injuries, death and property damage. NOTE: On uphill and downhill grades it may not be possible to maintain speed.
Freightliner-all.book Page 74 Monday, December 1, 2003 2:54 PM 74 UNDERSTANDING THE FEATURES OF YOUR VEHICLE Manual Sun Roof (Optional) Electric Sun Roof (Optional) See Section 4, Understanding Your Instrument Panel, for switch locations. Place the key in position 2 in the ignition lock. To open the sun roof: Keep switch pressed upward until the sun roof has reached the desired position or the end position. To close the sun roof: – To open, turn the handwheel counterclockwise.
Freightliner-all.book Page 75 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 75 Mechanical Sun Roof Operation The sun roof does not open or close: Check electrical fuse. Electrical fuses refer to “Electrical Fuses“. 3 If the fuse works correctly, the sun roof can also be closed or opened manually. Remove cover (1) at the front frame of the sun roof. Remove tool (2) from the cover (1) and insert. Open manually: Press in tool (2) and turn counterclockwise (3).
Freightliner-all.book Page 76 Monday, December 1, 2003 2:54 PM 76 UNDERSTANDING THE FEATURES OF YOUR VEHICLE ASHTRAY/CIGAR LIGHTER To open the ashtray (1): Pull the ashtray (1) out until it locks into place. To close the ashtray (1): Push the ashtray (1) forward over the working point until it reaches the stop. To switch on the cigar lighter (2): Press in the cigar lighter (2), it will automatically spring back as soon as the filament begins to glow. Ashtray in the driver’s compartment.
Freightliner-all.book Page 77 Monday, December 1, 2003 2:54 PM UNDERSTANDING THE FEATURES OF YOUR VEHICLE 77 Ashtray in the rear passenger compartment. ELECTRICAL OUTLET The electrical outlet is located on the lower right in the center of the dashboard. NOTE: Maximum capacity: 180 VA CAUTION! The ashtrays are located in the side linings in the passenger compartment. • Many accessories that can be plugged in draw power from the vehicle’s battery, even when not in use (i.e. cellular phones, etc.).
Freightliner-all.book Page 78 Monday, December 1, 2003 2:54 PM 78 UNDERSTANDING THE FEATURES OF YOUR VEHICLE CUP HOLDER The cup holder in the driver’s compartment is located below the instrument panel between the driver’s and front passenger’s seats. The cup holders in the passenger compartment are located in the center below the seat benches. Pull out cup holder in the direction of arrow.
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Freightliner-all.book Page 81 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS Instruments and Controls . . . . . . . . . . . . . . . . . . . . 83 Instrument Cluster and Indicator Lamps . . . . . . . 85 Multi-Function Indicator . . . . . . . . . . . . . . . . . . . 87 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Odometer and Trip Meter . . . . . . . . . . . . . . . . . . 90 Instrument and Display Lighting . . . . . . . . . . .
Freightliner-all.book Page 82 Monday, December 1, 2003 2:54 PM 82 UNDERSTANDING YOUR INSTRUMENT PANEL Windshield Heater (Optional) . . . . . . . . . . . . . 114 Residual Engine Heat Utilization (REST) . . . . 115 Air Conditioning, Regulated (Optional) . . . . . . Climate Control (on Vehicles with Air Conditioning) . . . . . . . . . . . . . . . . . . . . . . . . . . . Dehumidification (on Vehicles with Air Conditioning) . . . . . . . . Air Conditioner for the Rear Passenger Compartment (Optional) . . . . .
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Freightliner-all.book Page 84 Monday, December 1, 2003 2:54 PM 84 UNDERSTANDING YOUR INSTRUMENT PANEL 14. Temperature control switch. Legend For Instruments And Controls 1. Left-hand air vent. 15. Airflow control switch. 2. Multifunction switch. 16. Air distribution switch. 3. Cruise control. 17. Temperature sensor, automatic heating control/air conditioning, regulated. 4. Hood release lever. 5. Instrument cluster, refer to "Instrument Cluster and Indicator Lamps". 18. Air conditioning switch. 6.
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Freightliner-all.book Page 86 Monday, December 1, 2003 2:54 PM 86 UNDERSTANDING YOUR INSTRUMENT PANEL Legend For Instrument Cluster And Indicator Lamps 1. Tachometer (Engine rpm), refer to "Tachometer (Engine rpm)". 2. Turn signal indicator lamp (left), refer to "Combination Switch". 3. Turn signal indicator lamp (right), refer to "Combination switch". 4. ASR warning lamp or ESP warning lamp. 5. Speedometer. 6. Multi-function indicator, refer to "Multi-Function Indicator". 7. Gear selector lever position.
Freightliner-all.book Page 87 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 87 Multi-Function Indicator WARNING! Never operate buttons (1, 2, 3 and 4) in the multifunction indicator while driving. To operate these buttons the driver must reach through the steering wheel, which could significantly impede its movement. Your attention will also be diverted from the road and traffic conditions.
Freightliner-all.book Page 88 Monday, December 1, 2003 2:54 PM 88 UNDERSTANDING YOUR INSTRUMENT PANEL The multi-function indicator can be used to call up the odometer, trip meter, clock and outside temperature, or information such as remaining time/distance until the next service is due, or the engine oil level.
Freightliner-all.book Page 89 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 89 Clock To switch between Time and Outside Temperature Display (Optional) Press the I button briefly. If button I is pressed twice within one second, the display will revert to the original mode after 20 seconds. To Adjust the Time Call up time display: Activate the multi-function indicator, refer to "MultiFunction Indicator".
Freightliner-all.book Page 90 Monday, December 1, 2003 2:54 PM 90 UNDERSTANDING YOUR INSTRUMENT PANEL Odometer and Trip Meter Instrument and Display Lighting Activate the multi-function indicator. The total distance covered by the vehicle will be shown. Display lighting: 1. To switch between the odometer and the trip meter, press button (1) briefly. 2. To reset the trip meter, call up trip meter. Press button (1) and hold until the trip meter shows 0000. 4.
Freightliner-all.book Page 91 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 91 Instrument and display lighting: 1. Switch on the marker lamps, refer to "Combination Switch" 2. Press button ç, to instrument and display lighting dimmer 3. Press button æ, to instrument display lighting brighter Outside Temperature Display 4 1. Clock/outside temperature display selector Press button I briefly. The display will switch to the required mode.
Freightliner-all.book Page 92 Monday, December 1, 2003 2:54 PM 92 UNDERSTANDING YOUR INSTRUMENT PANEL The outside temperature is displayed when the multifunction indicator is activated. Sudden changes in temperature, for instance when leaving a garage, are only shown after a certain delay. Tachometer (Engine rpm) NOTE: Outside temperature display °F in USA only. °C in Canada only.
Freightliner-all.book Page 93 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 93 Coolant Temperature Gauge CAUTION! Do not leave your vehicle unattended with the engine running as you would not be able to react to the temperature indicator if the engine overheats. This would lead in turn to engine damage. For coolant level indicator lamp /, refer to "Coolant Level Indicator Lamp". NOTE: Coolant temperature display °F in USA only. °C in Canada only.
Freightliner-all.book Page 94 Monday, December 1, 2003 2:54 PM 94 UNDERSTANDING YOUR INSTRUMENT PANEL WARNING! Fuel Gauge with Reserve Fuel Indicator Lamp Driving when your engine is badly overheated can cause some fluids which may have leaked into the engine compartment to catch fire. You could be seriously burned. Steam from an overheated engine can cause serious burns and can occur just by opening the engine hood. Stay away from the engine if you see or hear steam coming from it.
Freightliner-all.book Page 95 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 95 The reserve fuel indicator lamp (1) lights up for about 2 seconds. If the reserve fuel indicator lamp remains on or lights up again when the engine is running, the fuel in the tank hasreached reserve level. Battery Charge Indicator Lamp Reserve level: about 2.8 US gal (10.5 liters).
Freightliner-all.book Page 96 Monday, December 1, 2003 2:54 PM 96 UNDERSTANDING YOUR INSTRUMENT PANEL Water in Fuel Indicator Lamp NOTE: Should the water in fuel indicator lamp still not go out after the fuel filter has been drained, the cause should be examined by an authorized Sprinter Dealer. If the indicator lamp does not light up for about 7 seconds with the key in the ignition lock in position 2, there is a malfunction in the water separator system.
Freightliner-all.book Page 97 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 97 Engine Oil Level Indicator Lamp If the engine oil level indicator lamp : does not go out, or if it lights up again while the vehicle is moving, the engine oil level has dropped to a point close to the minimum level mark on the dipstick. The indicator lamp : lights up only briefly at first, becoming permanent as the oil level drops further. Stop the engine immediately and check the engine oil level.
Freightliner-all.book Page 98 Monday, December 1, 2003 2:54 PM 98 UNDERSTANDING YOUR INSTRUMENT PANEL Coolant Level Indicator Lamp If a large quantity of coolant is being lost, or if smaller amounts are lost at regular intervals, have the engine cooling system examined by an authorized Sprinter Dealer. CAUTION! Never run the engine if the coolant level is too low. This could cause the engine to overheat, leading in turn to engine damage.
Freightliner-all.book Page 99 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 99 Engine Control Unit Indicator Lamp Indicator Lamp Symbols v Acceleration skid control (ASR), or electronic stability program (ESP), or slippery surface warning. 1 Airbag malfunction (USA only). A High beam on. # Battery not being charged. Water in fuel filter. When the key is in position 2 in the ignition lock, the engine control unit indicator lamp ± will light up in the instrument cluster.
Freightliner-all.book Page 100 Monday, December 1, 2003 2:54 PM 100 UNDERSTANDING YOUR INSTRUMENT PANEL 3 Brake fluid level too low and electronic brake force distribution (EBV) malfunction (Canada only). < Seat belt warning lamp. - ABS malfunction and electronic brake force distribution (EBV) malfunction. ± Engine control unit malfunction. k Acceleration skid control (ASR) malfunction and brake assist system (BAS)1 malfunction. W Fluid level in windshield washer low. qPreheating.
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Freightliner-all.book Page 102 Monday, December 1, 2003 2:54 PM 102 UNDERSTANDING YOUR INSTRUMENT PANEL Legend for Switch Locations 1. Fog lamp switch (Optional), refer to "Fog Lamp Switch". 2. Headlamp range control, refer to "Headlamp Range Control". 3. Auxiliary heat exchanger switch (Optional). 4. Heated rear window (Optional). 9. Switch for auxiliary heater – water heater only (Optional) 10. Right-hand seat heater switch (Optional), 11. Sun roof operation switch (Optional). 12.
Freightliner-all.book Page 103 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 103 ASSYST MAINTENANCE COMPUTER (OPTIONAL) If additional maintenance operations are due, the maintenance indicator Symb N00.00-2388-00 or Symb N00.00-2157-00 lights up when the key is turned to position 2 in the ignition lock. For additional maintenance operations, see Sprinter Service Booklet.
Freightliner-all.book Page 104 Monday, December 1, 2003 2:54 PM 104 UNDERSTANDING YOUR INSTRUMENT PANEL Depending on the driving style, the mileage covered and the operating conditions, the next service due is displayed either as a remaining distance in "mi" (in km) or as a remaining time in "days". The length of time between services should not exceed 2 years. The display will be cancelled when the button (‘) is pressed, or automatically after 10 seconds.
Freightliner-all.book Page 105 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 105 Engine Oil Level – Display in Instrument Cluster (Vehicles with ASSYST Maintenance Computer only) If no engine oil is added and the engine oil level drops further, a warning buzzer will also sound and qt Symb N00.00-2384-00 will appear in the multi-function indicator. 2.0 quarts (about 2.1 liters) of oil must be added.
Freightliner-all.book Page 106 Monday, December 1, 2003 2:54 PM 106 UNDERSTANDING YOUR INSTRUMENT PANEL If the warning Symb N00.00-2150-00 Displaying Engine Oil Level with Engine Off is displayed in the multi-function indicator while the engine is running, the engine oil level is above maximum. CAUTION! Do not operate the engine if the oil level is above maximum. There is a danger of damage to the engine or catalytic converter.
Freightliner-all.book Page 107 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 107 Briefly press button (1) twice within 1 second. The following displays can then appear in the multifunction indicator: Symb N00.00-2151-00 qt Symb N00.00-2385-00 qt Symb N00.00-2386-00 qt Symb N00.00-2384-00 It is not necessary to add engine oil. 1 quart (about 1 liter) of engine oil must be added. 1.5 quarts (about 1.6 liters) of engine oil must be added. 2 quarts (about 2.
Freightliner-all.book Page 108 Monday, December 1, 2003 2:54 PM 108 UNDERSTANDING YOUR INSTRUMENT PANEL ENGINE OIL LEVEL INDICATOR IN INSTRUMENT CLUSTER (VEHICLES WITHOUT ASSYST MAINTENANCE COMPUTER) If the : indicator lamp lights up when the engine is running, the engine oil level has dropped to the minimum mark. Check the engine oil level without delay and add engine oil up to the upper mark on the dipstick.
Freightliner-all.book Page 109 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 109 HEATING, VENTILATION Z Air to the windshield and from the air vents X Air to the windshield and footwell and from the air vents Y Air to the footwell and from the air vents h Air from the air vents NOTE: If the vehicle interior has been heated up by intense sunlight, ventilate the interior briefly before driving the vehicle.
Freightliner-all.book Page 110 Monday, December 1, 2003 2:54 PM 110 UNDERSTANDING YOUR INSTRUMENT PANEL Ventilation Air Recirculation 1. Set the airflow control (2) to position 3 or 4. 2. Set the temperature control (1) as illustrated (heater switched off). 1. Air recirculation indicator lamp 2. Air recirculation button 3. Set the air distribution control (3) to h. NOTE: Adjust the air vents as required, refer to "Side Air Vents and Center Air Vents".
Freightliner-all.book Page 111 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 111 Select air recirculation if dust or unpleasant odors enter the vehicle. Heating NOTE: Prolonged air recirculation can worsen the air quality and lead to fogging up of the windows. Shut off air recirculation as soon as possible. Only with automatic heat regulation and regulated air conditioning (Optional): Air recirculation is automatically switched off after about 15 minutes or when engine is shut off.
Freightliner-all.book Page 112 Monday, December 1, 2003 2:54 PM 112 UNDERSTANDING YOUR INSTRUMENT PANEL De-Fogging and De-Icing The Front Windows NOTE: On vehicles with auxiliary heater (water heater): The additional heat exchanger in the load compartment should be switched off to quickly de-fog and de-ice the windshield and front side windows, refer to "Auxiliary Heat Exchanger in Load Compartment". For how to switch on heater booster mode, refer to "Heater Booster".
Freightliner-all.book Page 113 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 113 Side Air Vents and Center Air Vents Upper Air Vents 4 To open, turn the thumbwheel outwards. To close, turn the thumbwheel inwards. Intermediate settings are possible. The upper air vents supply fresh air (not heated) to the passenger/load compartment. To open, turn the thumbwheel forwards. To close, turn the thumbwheel rearwards.
Freightliner-all.book Page 114 Monday, December 1, 2003 2:54 PM 114 UNDERSTANDING YOUR INSTRUMENT PANEL Heated Rear Window (Optional) Windshield Heater (Optional) The switch for the heated rear window is located on the right-hand side next to the steering column. The switch for the windshield heater is located on the center section of the dashboard. It can be used only when the engine is running. It can be used only when the engine is running.
Freightliner-all.book Page 115 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 115 Residual Engine Heat Utilization (REST) The REST switch (1) is located on the center section of the dashboard. The residual engine heat utilization system can be used to keep the vehicle interior warm for some time after the engine is switched off. Turn the key to position 0 in the ignition lock or remove it altogether. To switch on: 1.
Freightliner-all.book Page 116 Monday, December 1, 2003 2:54 PM 116 UNDERSTANDING YOUR INSTRUMENT PANEL To switch on: Press switch (1), the indicator lamp (2) in the switch lights up. Climate Control (on Vehicles with Air Conditioning) To switch off: Press switch (1) again, the indicator lamp (2) goes out. NOTE: Run the air conditioning at least once a month for about 10 minutes. It is possible that the air conditioning will automatically switch off at outside temperatures below 41 °F (+5 °C).
Freightliner-all.book Page 117 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 117 NOTE: Open and adjust the air vents as required, refer to "Side Air Vents and Center Air Vents". Dehumidification (on Vehicles with Air Conditioning) At high outside temperatures, a better cooling performance is achieved by switching on air recirculation. For note on air recirculation, refer to "Air Recirculation". 4 1. Set the airflow control (2) to position 3 or 4. 2.
Freightliner-all.book Page 118 Monday, December 1, 2003 2:54 PM 118 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: It is possible that the air conditioning will automatically switch off at outside temperatures below 41 °F (+5 °C). Dehumidification is then also not possible. To switch on air conditioner, press switch (4). Open the side air vents as required, refer to "Side Air Vents and Center Air Vents".
Freightliner-all.book Page 119 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 119 To switch it on: 1. Press switch (1) on air conditioning, regulated. The indicator lamp (2) will light up. 2. Operate the airflow switch (3). Blower level 1, press the airflow switch (3) upwards; the left-hand indicator lamp will light up. Blower level 2, press the airflow switch (3) downwards; the right-hand indicator lamp will light up. 3. Set temperature control (4) as needed.
Freightliner-all.book Page 120 Monday, December 1, 2003 2:54 PM 120 UNDERSTANDING YOUR INSTRUMENT PANEL Air Strainer To lock fasteners (1) To unlock fasteners (2) The air strainer is located at the rear of the air conditioner for rear passenger compartment. Increased quantities of sand or dust may settle on the air conditioner for rear passenger compartment air strainer when driving on dusty or sandy streets. The air strainer must be either cleaned or replaced in the event of visible contamination.
Freightliner-all.book Page 121 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 121 Installing the Air Strainer 1. Affix the air strainer (3) to the grating (5) (make certain that the ends project evenly). 2. Replace the air strainer (3) and grating (5) on the cover and press the Velcro closure (4) on the cover (6). ELECTRIC BLOWER (OPTIONAL) See Section 4, Understanding Your Instrument Panel, for switch locations. The electric blower can be used to aerate or deaerate the cargo area.
Freightliner-all.book Page 122 Monday, December 1, 2003 2:54 PM 122 UNDERSTANDING YOUR INSTRUMENT PANEL HEATER BOOSTER The switch (1) for activating the heater booster system is located in the center section of the dashboard. The heater booster system can be switched on while the vehicle is being driven to help the engine to reach its normal operating temperature more quickly, which will help to heat up the passenger compartment as quickly as possible when the heating is switched on.
Freightliner-all.book Page 123 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 123 AUXILIARY HEATER – WATER OR AIR HEATER (OPTIONAL) WARNING! The auxiliary heating must not be operated at gas stations due to the risk of fire and explosion. For this reason, switch off the auxiliary heating before refuelling. Auxiliary heaters emit fumes when in operation, including carbon monoxide. Inhaling carbon monoxide is a health hazard and can result in unconsciousness and death.
Freightliner-all.book Page 124 Monday, December 1, 2003 2:54 PM 124 UNDERSTANDING YOUR INSTRUMENT PANEL WARNING! Aerosals, gas cartridges and other pressurized containers transported in the vehicle may be highly flammable and could explode when heated. Make sure, particularly on vehicles with an air heater, that such containers are not placed in the flow of hot air of the auxiliary heating system Otherwise there is a risk of severe personal injuries, death and property damage due to explosion.
Freightliner-all.book Page 125 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 125 Timer Auxiliary Heater (Water and Air Heater) 6. Button H – Select memory (1 – 3), activate preselected time 7. Button ö – Switch on heater 8. Button ý – Set time, day, and preselected time; shorten heating period (min. 1 minute) 9. Button þ – Set time, day, and preselected time; lengthen heating period (max. 120 minutes) 10.
Freightliner-all.book Page 126 Monday, December 1, 2003 2:54 PM 126 UNDERSTANDING YOUR INSTRUMENT PANEL Switching the Auxiliary Heater On and Off - Ignition Off To switch it on: The auxiliary heater is running. Press button ö. If the ignition is switched off, the auxiliary heater will remain on for another 15 minutes before automatically switching off. The remaining heating period can be lengthened by using the button þ (max. of 120 minutes); it may be shortened by using the button ý (min. of 1 minute).
Freightliner-all.book Page 127 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 127 The "Day" display then flashes. Use either the button ý or þ to set the current day of the week. The current day has been saved when the display stops flashing or the button ” is used for confirmation. When the ignition is switched on, the current time and day remain on display. When the ignition is switched off, the display disappears after about 15 seconds.
Freightliner-all.book Page 128 Monday, December 1, 2003 2:54 PM 128 UNDERSTANDING YOUR INSTRUMENT PANEL Switching off preselected times: Heat operation: Press the button H repeatedly until no memory is displayed – no preselected time is activated. Different operating conditions will be in effect depending on the heat level required. Setting the Heating Period Settings between 1 minute and 120 minutes may be set for heating periods to run when the ignition is switched off.
Freightliner-all.book Page 129 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 129 Settings with the Auxiliary Heater switched on (only with Water Heater) NOTE: Only on vehicles with automatic heater control/regulated air conditioner: Before switching on the heater or entering the switchon time, the temperature control (1) must be set to maximum heater output (as illustrated). Set the air distribution control (3) as required between Y and Z.
Freightliner-all.book Page 130 Monday, December 1, 2003 2:54 PM 130 UNDERSTANDING YOUR INSTRUMENT PANEL To switch on at blower speed 1: Press the upper section, the left-hand indicator lamp in the switch lights up. To switch on at blower speed 2: Press the lower section, the right-hand indicator lamp in the switch lights up. To switch off : Press the switch to the middle position. Operation is only possible when the key is turned to position 2 in the ignition lock.
Freightliner-all.book Page 131 Monday, December 1, 2003 2:54 PM UNDERSTANDING YOUR INSTRUMENT PANEL 131 Overheating (Water Heater) Overheating (Air Heater) • Insufficient coolant, check coolant level. • The air channels are clogged. The heater can be restarted once the fault has been repaired. When this is done, the heater should be switched on and off. • The heater will remain switched off after it has been overheated a number of times (about 10 times in succession).
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Freightliner-all.book Page 133 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING CONTENTS Power assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 135 Maximum Engine Speed . . . . . . . . . . . . . . . . . . 136 Constant RPMs (Optional) . . . . . . . . . . . . . . . . 137 Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . 138 Automatic Transmission . . . . . . . . . . . . . . . . . . . . Driving . .
Freightliner-all.book Page 134 Monday, December 1, 2003 2:54 PM 134 STARTING AND OPERATING Deactivating the Acceleration Skid Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Brake Assist System (BAS) (Cargo/passenger vans type 2500 C/HC/SHC only) . . . . . . . . . . 160 Indicator Lamp Electronic Stability Program (ESP) (Cargo/passenger vans type 2500 C/HC/SHC only) . . . . . . . . . . . . . .
Freightliner-all.book Page 135 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 135 POWER ASSISTANCE STARTING THE ENGINE WARNING! When the engine is not running, there is no power assistance for the brake and steering system. In this case, it is important to keep in mind that a considerably higher degree of effort is necessary to brake and steer the vehicle.
Freightliner-all.book Page 136 Monday, December 1, 2003 2:54 PM 136 STARTING AND OPERATING Release the key as soon as the engine is running. NOTE: The key must be returned to position 0 in the ignition lock before repeating the starting procedure. If the display Á lights up alternately with î in the multi-function display, there is an immobilizer malfunction or the key used has not been programmed.
Freightliner-all.book Page 137 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 137 Constant RPMs (Optional) The switch for the Constant RPMs is located on the center section of the dashboard. Constant RPMs increases the engine-idling RPMs to a set working-RPM level and maintains this level regardless of work load. 5 It can only be used when the vehicle is stationary, the parking brake is engaged and the gear selector level is in position "P".
Freightliner-all.book Page 138 Monday, December 1, 2003 2:54 PM 138 STARTING AND OPERATING NOTE: The Constant RPMs will automatically switch off when the parking brake is released, the vehicle is in motion or the control unit detects a malfunction. The Constant RPMs will also automatically switch off when you depress the brake pedal. In this case it will automatically switch on again as soon as you release the brake pedal. STOPPING THE ENGINE After having brought the vehicle to a stop: 1.
Freightliner-all.book Page 139 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 139 AUTOMATIC TRANSMISSION NOTE: When parking the vehicle or before working on the vehicle with the engine running, apply the parking brake and shift the selector lever into "P". Driving The selector lever is automatically locked while in position "P".
Freightliner-all.book Page 140 Monday, December 1, 2003 2:54 PM 140 STARTING AND OPERATING NOTE: After selecting any driving position from "N" or "P", wait a moment to allow the gear to fully engage before accelerating, especially when the engine is cold.
Freightliner-all.book Page 141 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 141 Selector Lever Position vPark Position The park position is to be used when parking the vehicle. Engage only with the vehicle stopped. The park position is not intended to serve as a brake when the vehicle is parked. Rather, the driver should always use the parking brake in addition to placing the selector lever in park position to secure the vehicle.
Freightliner-all.book Page 142 Monday, December 1, 2003 2:54 PM 142 STARTING AND OPERATING NOTE: Coasting the vehicle, or driving with selector lever in "N" can result in transmission damage that is not covered by the Sprinter Warranty. w The transmission automatically upshifts through 5th gear. Position "D" provides optimum driving characteristics under all normal operating conditions.
Freightliner-all.book Page 143 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 143 transmission are negatively affected by this mode of operation. The delayed upshift is effective with vehicle speeds below 31 mph (50 km/ h) at partial throttle and engine temperatures below 95 °F (+35 °C). To avoid overrevving the engine when the selector lever is moved to a lower gear, the transmission will not shift to a lower gear if the engine’s revolutions per minute limit would be exceeded.
Freightliner-all.book Page 144 Monday, December 1, 2003 2:54 PM 144 STARTING AND OPERATING TRANSMISSION SELECTOR LEVER, MANUALLY UNLOCKING LOADING THE VEHICLE WARNING! Do not overload the tires by exceeding the specified vehicle capacity weight (as indicated by the label on the base of the driver’s seat). Overloading the tires can overheat them, possibly causing a blowout, which could cause an accident and personal injury.
Freightliner-all.book Page 145 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 145 WARNING! Unsecure or poorly secured loads, and seats that have been removed, could move around the vehicle interior uncontrollably in the event of sudden braking, a rapid change in direction or an accident. This increases the risk of injury to occupants in these situations. Secure and position a load as described in the following loading guidelines.
Freightliner-all.book Page 146 Monday, December 1, 2003 2:54 PM 146 STARTING AND OPERATING • Protect sharp edges with padding. • Check the tire pressures after loading the vehicle. For passenger vans: • Do not stack loads higher than the upper edge of the backrests. • Always place the load against the backrests of the seat benches. • Whenever possible, transport loads behind seats that are not occupied.
Freightliner-all.book Page 147 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 147 NOTE: On long and steep downhill slopes, reduce the load on the brakes by shifting down a gear to utilize the braking effect of the engine. Brake Pad Wear Indicator To prevent corrosion on the brake pads, after driving on very wet roads, especially if road salts have been used, apply brakes before parking the vehicle. The heat generated will help to dry the brake disks.
Freightliner-all.book Page 148 Monday, December 1, 2003 2:54 PM 148 STARTING AND OPERATING Brake Indicator and Electronic Brake Force Distribution (EBD) Indicator Lamp If the indicator lamp does not go out after about 2 seconds, the brake fluid level has sunk below the minimum filling capacity. If the brake indicator lamp comes on while driving, the brake fluid level is below the minimum filling capacity or the electronic brake force distribution (EBD) is malfunctioning.
Freightliner-all.book Page 149 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 149 WARNING! Parking Brake Indicator Lamp Driving with the brake indicator lamp ; (3) illuminated can result in an accident. There may be a malfunction in the brake system or in the electronic brake force distribution. The braking characteristics are affected and the vehicle could skid if it is braked hard. Have your brake system checked immediately if the brake indicator lamp ; (3) stays on.
Freightliner-all.book Page 150 Monday, December 1, 2003 2:54 PM 150 STARTING AND OPERATING Parking Brake To release: Lift the lever up slightly, press the button on the lever in and move the lever down to the stop. The parking brake indicator lamp should go out. WARNING! Always fully apply the parking brake when leaving your vehicle, or vehicle may roll and cause damage or injury. WARNING! Only apply the parking brake when the vehicle is stationary.
Freightliner-all.book Page 151 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 151 WARNING! When leaving the vehicle always remove the key from the ignition lock, and lock your vehicle. Driving Systems The vehicle can be equipped with the following Driving Safety Systems: • Anti-lock brake system (ABS) Do not leave children unsupervised in the vehicle, even if they are secured by a child restraint system.
Freightliner-all.book Page 152 Monday, December 1, 2003 2:54 PM 152 STARTING AND OPERATING WARNING! Anti-Lock Brake System (ABS) Indicator Lamp The following factors increase the risk of accidents: • Excessive speed, especially in turns • Wet and slippery road surfaces • Following another vehicle too closely The ABS, EBV, ASR, BAS and ESP cannot reduce this risk nor can they prevent the natural laws of physics from acting on the vehicle.
Freightliner-all.book Page 153 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 153 as the voltage reaches this level again – the ABS is then reactivated. If ABS malfunctions, the other driving safety systems are deactivated. The handling and braking characteristics of your vehicle change. The other braking and driving systems still function normally. I WARNING! If the ABS indicator lamp - does not go out or lights up again while driving, the ABS is malfunctioning.
Freightliner-all.book Page 154 Monday, December 1, 2003 2:54 PM 154 STARTING AND OPERATING WARNING! WARNING! Do not reduce the force applied to the brake pedal if it is necessary to brake the vehicle further. This will negate the main benefit of ABS – the ability to brake without affecting the steerability of the vehicle.
Freightliner-all.book Page 155 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 155 Electronic Brake Force Distribution (EBD) The electronic brake force distribution (EBD) prevents the rear wheels from being overbraked when there is little load on the rear axle or if there is not much friction between the tires and road (e.g., if the road is wet).
Freightliner-all.book Page 156 Monday, December 1, 2003 2:54 PM 156 STARTING AND OPERATING If the indicator lamp k remains on or lights up when the engine is running, the acceleration skid control (ASR) or the brake assist system (BAS) is malfunctioning. Then the ASR will be switched off automatically.
Freightliner-all.book Page 157 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 157 Acceleration Skid Control (ASR) Warning Lamp and Electronic Stability Program (ESP) – if equipped The warning lamp v lights up when the ASR is shut off. Deactivate the acceleration skid control, refer to "Deactivating Acceleration Skid Control (ASR)". WARNING! If the warning lamp v in the speedometer lights up or flashes: • Do not deactivate the acceleration skid control (ASR).
Freightliner-all.book Page 158 Monday, December 1, 2003 2:54 PM 158 STARTING AND OPERATING Acceleration Skid Control (ASR) ASR makes it possible to pull away and accelerate on a slippery surface. A spinning wheel is braked and its tractive power is transferred to the wheel with full grip. The acceleration skid control (ASR) improves driving stability at all speeds only on vehicles of the chassis and cargo/passenger vans type 3500 C/HC/SHC (without ESP).
Freightliner-all.book Page 159 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 159 Deactivating the Acceleration Skid Control (ASR) See Section 4, Understanding Your Instrument Panel, for switch locations. When driving with snow chains, in deep snow, or on sand or gravel, it can be beneficial to deactivate the acceleration skid control (ASR). P54.25-0294-20 The engine’s torque is then no longer limited and the drive wheels are free to spin, which can help them cut into loose surfaces.
Freightliner-all.book Page 160 Monday, December 1, 2003 2:54 PM 160 STARTING AND OPERATING To deactivate the ASR: – Press the upper section of the swi tch – the warning lamp v in the speedometer lights up. Traction control continues to cut in if, for example, a wheel on one side of the vehicle reaches its limit of adhesion. The wheel is then braked to increase the vehicle’s overall traction.
Freightliner-all.book Page 161 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 161 For the indicator lamp k refer to "Indicator Lamp Acceleration Skid Control (ASR) and Brake Assist System (BAS)".
Freightliner-all.book Page 162 Monday, December 1, 2003 2:54 PM 162 STARTING AND OPERATING NOTE: If the ABS is malfunctioning or the voltage in the vehicle’s electrical system drops below 10 volts, the indicator lamp will also light up in the instrument cluster and the ESP will be deactivated. The indicator lamp will go out as soon as the voltage reaches this level again or the ABS is operational again – the ESP is then reactivated.
Freightliner-all.book Page 163 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 163 WARNING! ESP cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase the traction afforded. The ESP cannot prevent accidents, including those resulting from excessive speed in turns, following another vehicle too closely, or hydroplaning. Only a safe, attentive, and skillful driver can prevent accidents.
Freightliner-all.book Page 164 Monday, December 1, 2003 2:54 PM 164 STARTING AND OPERATING WARNING! WARNING! Fitting other wheel sizes to the vehicle will change the vehicle’s handling characteristics and may lead to an accident resulting in severe personal injuries, death and property damage. A wheel could work loose. To avoid the risk of serious or fatal injuries or vehicle damage, please bear the following points in mind: Do not use retreaded/ remolded tires.
Freightliner-all.book Page 165 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 165 Tire Grip Tire grip is greatly reduced on a wet or icy road. Speed and driving style must therefore be adapted to suit road conditions. In winter, install M+S radial tires. Below a tread depth of 1/8 inch (3 mm), tire grip begins to decrease rapidly on wet roads. Hydroplaning Depending on the depth of the water layer on the road, hydroplaning may occur, even at low speeds and with new tires.
Freightliner-all.book Page 166 Monday, December 1, 2003 2:54 PM 166 STARTING AND OPERATING The vehicle’s safety on the road depends to a great extent on tire condition and correct tire pressure. If tire pressures are too high or too low, handling characteristics will be adversely affected and fuel consumption and tire wear will increase. Check tire pressures regularly (each time the vehicle is refueled). Check tire pressures (including the spare wheel) with the tires cold.
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Freightliner-all.book Page 169 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 169 Comfort Tire Pressures in PSI (kPa) Comfort Tire Pressures in PSI (kPa) For reasons of comfort, we recommend setting the tire pressures according to the table below, depending on axle loads, on longer journeys with an unloaded or only partially loaded vehicle.
Freightliner-all.book Page 170 Monday, December 1, 2003 2:54 PM 170 STARTING AND OPERATING SNOW CHAINS Install snow chains on rear wheels only. Install snow chains on exterior wheel in vehicles with double tires. Comply with the manufacturer’s installation instructions. NOTE: Vehicles with snow chains installed are only to be driven on a snow-covered surface. The snow chains must be removed on road surfaces free of snow. FUELS Use only commercially available vehicular diesel fuels No. 2 or No.
Freightliner-all.book Page 171 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 171 Diesel Fuels for Use at Very Low Temperatures At very low temperatures the fluidity of No. 2 diesel fuel may become insufficient due to parraffin separation. For this reason the vehicle comes equipped with a fuel preheater. It permits a troublefree engine operation to a temperature of approximately 14 °F (– 10 °C) when using No. 2 diesel fuel. To avoid malfunctions, No.
Freightliner-all.book Page 172 Monday, December 1, 2003 2:54 PM 172 STARTING AND OPERATING WARNING! REFUELING Under no circumstances should gasoline be mixed with diesel fuel. Due to the high pressure and high temperature in the injection system, there is a risk of fire and explosion. In addition, there is a risk of engine damage. Always follow basic safety rules when working with any combustible material. The fuel filler neck (1) is located behind the fuel filler flap next to the driver’s door.
Freightliner-all.book Page 173 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 173 NOTE: Only fill the fuel tank until the fill nozzle cuts off, do not overfill. NOTE: Holder on the inside of the fuel filler flap only for cargo/passenger vans. WARNING! Always handle fuel with great care. Shut off the engine and the auxiliary heater before refueling. Fuel is flammable and explosive. Keep open flames away from the fuel.
Freightliner-all.book Page 174 Monday, December 1, 2003 2:54 PM 174 STARTING AND OPERATING WARNING! Possible tire damage resulting in serious personal injury or death may occur if the vehicle’s electronic speed controller is programmed at a speed above the maximum speed allowed by the manufacturer of the specific tires mounted on the vehicle. The maximum speed of the tires prescribed by the tire manufacturer must be determined and accurately programmed into the electronic speed controller.
Freightliner-all.book Page 175 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 175 CAUTION! Delaying draining of the fuel filter for a considerable time after the indicator lamp lights up may lead to engine damage. NOTE: Prior to opening water drain screw (3), place a suitable receptacle underneath the drain hose (2). Turn water drain screw (3) on and off only by hand.
Freightliner-all.book Page 176 Monday, December 1, 2003 2:54 PM 176 STARTING AND OPERATING • Open immediately the water drain screw (3) about 1 turn (counterclockwise) until fluid emerges. Ensure that the fluid is collected in the receptacle. Bleeding the Diesel Fuel System The diesel fuel system is bled before starting the engine. • Close the water drain screw (3) as soon as about 0.25 US qt (0.2 liters) are emerged. • Turn the key in the ignition lock position 2 for at least 30 seconds.
Freightliner-all.book Page 177 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 177 PERMISSIBLE ROOF LOAD Trailer Hitches (Optional) The maximum permissible roof load is: • Vehicles with high roof 330 lbs (150 kg) Only install a trailer hitch receiver approved for your vehicle. For information on availability and installation, please see your authorized Sprinter Dealer. • The weight of any load carried on the roof, including the roof rack, must not exceed the maximum permissible roof load.
Freightliner-all.book Page 178 Monday, December 1, 2003 2:54 PM 178 STARTING AND OPERATING Vehicle and Trailer Weights and Ratings Gross Vehicle Weight Rating (GVWR) is the maximum permissible vehicle weight: 8,550 lbs (3,878 kgs) or 9,990 lbs (4,531 kgs) NOTE: The weight of your Sprinter is indicated on the type plate. For type plate, see Identification Labels.
Freightliner-all.book Page 179 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 179 Checking Weights of Vehicle and Trailer To assure that the tow vehicle and trailer are in compliance with the maximum permissible weight limits, and to know the actual weights, have the loaded vehicle-trailer combination (tow vehicle including driver, passengers and cargo, trailer fully loaded) weighed on a commercial scale. Check the vehicle’s front and rear Gross Axle Weight (GAW), the GTW and TW.
Freightliner-all.book Page 180 Monday, December 1, 2003 2:54 PM 180 STARTING AND OPERATING Towing a Trailer There are many different laws, including speed limit restrictions, having to do with trailer towing. Make sure that your vehicle-trailer combination will be legal, not only for where you reside, but also for where you will be driving. A good source for this information can be the police or local authorities.
Freightliner-all.book Page 181 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 181 WARNING! CAUTION! Take into consideration that when towing a trailer, the handling characteristics are different and less stable from those when operating the vehicle without a trailer. If the transmission hunts between gears on inclines, manually shift to a lower gear (select "4", "3", "2" or "1"). A lower gear and reduction of speed reduces the chance of engine overloading and/or overheating.
Freightliner-all.book Page 182 Monday, December 1, 2003 2:54 PM 182 STARTING AND OPERATING Extreme care must be exercised since your vehicle with a trailer will require additional passing distance ahead than when driving without a trailer. Because your vehicle and trailer is longer than your vehicle alone, you will also need to go much farther ahead of the passed vehicle before you can return to your lane.
Freightliner-all.book Page 183 Monday, December 1, 2003 2:54 PM STARTING AND OPERATING 183 EMISSIONS CONTROL SYSTEM (CATALYTIC CONVERTER) WARNING! When driving or parking the vehicle, make sure that its exhaust system does not come into contact with flammable material (such as dry leaves) as these materials may otherwise catch fire. FORDING (WADING CAPABILITY) Avoid fording flooded roads or passing through water unless you are certain as to how deep it is.
Freightliner-all.book Page 184 Monday, December 1, 2003 2:54 PM 184 STARTING AND OPERATING It is their responsibility to certify that the altered vehicle conforms to all applicable standards and regulations affected by the vehicle alteration or continues to comply with the Motor Vehicle Safety standards and Emissions regulations. They are responsible for ensuring that modifications or equipment installation does not affect the safety of the vehicle.
Freightliner-all.book Page 185 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES CONTENTS Hazard Warning Flasher Switch . . . . . . . . . . . . . 186 Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Jump Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Spare Wheel Location . . . . . . . . . . . . .
Freightliner-all.book Page 186 Monday, December 1, 2003 2:54 PM 186 WHAT TO DO IN EMERGENCIES HAZARD WARNING FLASHER SWITCH WARNING! If the rear cargo doors are opened to 90° (detent position), the rear lights will be concealed. The vehicle is then not sufficiently safeguarded at the rear and may only be seen by other road users when they are close to the vehicle. This could lead to an accident. The vehicle must then be clearly marked in accordance with state and local laws, e.g.
Freightliner-all.book Page 187 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 187 VEHICLE TOOL KIT CHANGING THE TIRE If you get a flat tire while driving, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road. The pressure of the spare wheel always has to be checked regularly (at least after every tenth time at the filling station). 6 1. Locked 2.
Freightliner-all.book Page 188 Monday, December 1, 2003 2:54 PM 188 WHAT TO DO IN EMERGENCIES WARNING! The jack is designed exclusively for jacking up the vehicle at the jack take-up brackets built into either side of the vehicle. To help avoid personal injury, use the jack only to lift the vehicle during a wheel change. Never get beneath the vehicle while it is supported by the jack only. Keep hands and feet away from the area under the lifted vehicle.
Freightliner-all.book Page 189 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 189 3. Everyone must leave the vehicle before you jack it up. 4. Everyone must leave the danger zone, before jacking the vehicle. 5. The vehicle must be safeguarded in accordance with legal regulations (such as using a warning triangle). 6. Prevent vehicle from rolling away by blocking wheels with wheel chocks (not supplied with vehicle) or sizable wood block or stone.
Freightliner-all.book Page 190 Monday, December 1, 2003 2:54 PM 190 WHAT TO DO IN EMERGENCIES WARNING! Spare Wheel Beneath the End of the Frame The spare wheel holder should be reattached once the wheel has been changed. Regularly check the spare wheel fastening. A loose spare wheel or spare wheel holder could be loosen or could move around the vehicle interior uncontrollably in the event of sudden braking, a rapid change in direction or an accident.
Freightliner-all.book Page 191 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 191 Spare Wheel in Cargo Area (Optional) 6 2. Turn spare wheel holder to loosen. 1. Open the rear cargo doors. 3. Remove the spare wheel.
Freightliner-all.book Page 192 Monday, December 1, 2003 2:54 PM 192 WHAT TO DO IN EMERGENCIES Spare Wheel Location for Chassis JACK WARNING! To avoid the risk of serious or fatal injuries or vehicle damage, please bear the following points in mind: • The jack is intended only for raising the vehicle briefly, for instance, when changing a wheel. If it is not designed to enable work to be carried out underneath the vehicle. Do not crawl under the jacked-up vehicle.
Freightliner-all.book Page 193 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 193 Using the Jack The jack is located together with the vehicle tool kit under the hatch in the front passenger footwell, refer to "Vehicle Tool Kit". Front Axle Jack Point (All Vehicles) 1. Loosen the wheel bolts before raising the vehicle. 2. Close the release valve on the jack. 3. Assemble the pump lever provided and insert it into the socket on the jack. 4.
Freightliner-all.book Page 194 Monday, December 1, 2003 2:54 PM 194 WHAT TO DO IN EMERGENCIES Rear Axle Jack Point for 8,550 lbs (3,880 kgs) (Vehicle type 2500 HC/SHC) Rear Axle Jack Point for 9,990 lbs (4,530 kgs) (Vehicle type 3500 HC/SHC) The vehicle jacking point is located under the longitudinal member in front of the rear axle. The vehicle jacking point is located under the longitudinal member in front of the rear axle.
Freightliner-all.book Page 195 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 195 Rear Axle Jack Point for Chassis (Vehicle type 2500 C and 3500 C) REMOVING A WHEEL 1. Loosen the wheel bolts. 2. Jack up the vehicle until the wheel is clear of the ground. 3. Unscrew the wheel bolts and remove the wheel (keep the wheel bolts clean). NOTE: If the vehicle moves forwards or backwards while it is being jacked-up, lower it again and reposition the jack.
Freightliner-all.book Page 196 Monday, December 1, 2003 2:54 PM 196 WHAT TO DO IN EMERGENCIES INSTALLING A WHEEL WARNING! Different wheel bolts are required for pressed steel and light-alloy wheels. Incorrect wheel lug bolts for the wheels could work loose, thereby causing you to lose control of the vehicle. This could cause an accident resulting in severe personal injuries and and property damage.
Freightliner-all.book Page 197 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 197 WARNING! Incorrect mounting bolts or improperly tightened mounting bolts can cause the wheel to come off. To avoid the risk of serious or fatal injuries or vehicle damage, please bear the following points in mind: • Always replace wheel bolts that are damaged or rusted. • Never apply oil or grease to wheel bolts If a wheel hub thread is damaged, you must not drive the vehicle.
Freightliner-all.book Page 198 Monday, December 1, 2003 2:54 PM 198 WHAT TO DO IN EMERGENCIES Tightening torque for 9,990 lbs (4,530 kgs) (vehicle type 3500 C/HC/SHC): Steel wheel – 138 lbf.ft ±14 lbf.ft (190 N.m ±20 N.m) JUMP STARTING If the battery is dead, the engine can be started with jumper cables from another vehicle’s battery. • Remove jack and stow it in the vehicle tool kit. WARNING! • Check the tire pressure.
Freightliner-all.book Page 199 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 199 Battery fluid contains sulfuric acid. Do not allow this fluid to come in contact with eyes, skin or clothing. In case it does, immediately flush affected area with water, and seek medical help. The battery housing could be damaged. Never lean over batteries while connecting or jumpstarting. You might get injured. Read all instructions before proceeding.
Freightliner-all.book Page 200 Monday, December 1, 2003 2:54 PM 200 WHAT TO DO IN EMERGENCIES 1. First connect the positive terminals of the two batteries (see illustration, Items 1 + 2). Start with the booster battery. 2. Then connect the negative terminal of the vehicle with the booster battery to a vehicle ground point of the vehicle with the discharged battery, such as to the engine block (see illustration, Items 3 + 4). Start with the booster battery. 3. Start the engine in the customary manner. 4.
Freightliner-all.book Page 201 Monday, December 1, 2003 2:54 PM WHAT TO DO IN EMERGENCIES 201 WARNING! Do not tow the vehicle if the key cannot be turned in the ignition lock. If the key cannot be turned, the ignition lock remains locked and the vehicle cannot be steered. With the engine not running there is no power assistance for the braking and steering systems. In this case, it is important to keep in mind that a considerably higher degree of effort is necessary to brake and steer the vehicle.
Freightliner-all.book Page 202 Monday, December 1, 2003 2:54 PM 202 WHAT TO DO IN EMERGENCIES If the Front Axle is Damaged If the Rear Axle is Damaged • Raise the front axle. • Raise the rear axle. • Observe the same towing restrictions as for engine damage. NOTE: Comply with local legal regulations regarding towing vehicles.
Freightliner-all.book Page 203 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE CONTENTS Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 205 Checking Coolant Level . . . . . . . . . . . . . . . . . . 213 Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 207 Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 215 Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Disposal of Service Products . . . . . . . . . . . . . .
Freightliner-all.book Page 204 Monday, December 1, 2003 2:54 PM 204 MAINTAINING YOUR VEHICLE Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . Steering Wheel and Gear Selector Lever . . . . Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Freightliner-all.book Page 206 Monday, December 1, 2003 2:54 PM 206 MAINTAINING YOUR VEHICLE Legend For Engine Compartment 1. Windshield washer system fluid reservoir. 2. Maintenance indicator for air cleaner element (Optional). 6. Fuel filter with water separator. 7. Hydraulic brake fluid reservoir. 8. Coolant reservoir. 4. Oil filler neck. 9. Battery The auxiliary battery is located underneath the front passenger seat (optional equipment). 5. Ribbed V-belt.
Freightliner-all.book Page 207 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 207 SPRINTER ORIGINAL PARTS SERVICE PRODUCTS Every authorized Sprinter Dealer maintains a stock of Sprinter original parts for maintenance and repair work. Mechanical elements and the lubricants used for them must be carefully matched.
Freightliner-all.book Page 208 Monday, December 1, 2003 2:54 PM 208 MAINTAINING YOUR VEHICLE Disposal of Service Products Dispose of service products and of parts which come into contact with them (e.g. filters) in an environmentally responsible manner. Comply with applicable bars and regulations.
Freightliner-all.book Page 209 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 209 Windshield Washer System Fluid Reservoir Air Filter Restriction Indicator (Optional) 1. Washer system fluid reservoir When topping off, add windshield washer fluid ("S" for summer or "W" for winter) to the water. The indicator on the air filter housing in the engine compartment shows the degree of contamination in the air filter element.
Freightliner-all.book Page 210 Monday, December 1, 2003 2:54 PM 210 MAINTAINING YOUR VEHICLE Engine Oil Level Check the engine oil level at regular intervals with the vehicle standing on a level surface. • Check engine oil level about 5 minutes after stopping the engine, which should have reached its regular operating temperature. The normal operating temperature should have been reached and maintained for some time. • Wipe the dipstick clean with a lint-free cloth before checking.
Freightliner-all.book Page 211 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 211 Ribbed V-Belt Hydraulic Brake System, Clutch Mechanism Fluid Level 7 The ribbed V-belt drives the accessories, such as generator, coolant pump and hydraulic steering pump. The ribbed V-belt is automatically kept tensioned. Check the state of the ribbed V-belt regularly, such as at every engine oil level check. The belt must not be damaged, worn, oiled or glazed.
Freightliner-all.book Page 212 Monday, December 1, 2003 2:54 PM 212 MAINTAINING YOUR VEHICLE Brake fluid Engine Coolant Use brake fluid approved to MB 331.0, or a DOT 4 brake fluid with: minimum dry boiling point (ERBP) 500°F, minimum wet boiling point (WERBP) The coolant is a mixture of water and a corrosion inhibitor/antifreeze additive. Within the cooling system, the corrosion inhibitor/antifreeze ensures 356°F, maximum viscosity 1500 mm2/s, conforming to FMVSS116 and ISO 4925.
Freightliner-all.book Page 213 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 213 Have the coolant renewed at least every five years or after 100,000 miles. When the coolant is renewed, the new coolant should contain 50% antifreeze/corrosion inhibitor by volume. This corresponds to antifreeze protection down to 37 °C/-35°F. A regular check is included in the maintenance service.
Freightliner-all.book Page 214 Monday, December 1, 2003 2:54 PM 214 MAINTAINING YOUR VEHICLE WARNING! In order to avoid any possibly serious burns: • If you see flames or smoke coming from the engine compartment, or if the coolant temperature gauge indicates that the engine is overheated, do not open the hood. Move away from the vehicle and do not open the hood until the engine has cooled. If necessary, call the fire department.
Freightliner-all.book Page 215 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 215 (1.5 cm) above the base area which is visible through the filler opening. • Replace and tighten the radiator cap. WINTER OPERATION Have your vehicle winterized by an authorized Sprinter Dealer before the onset of winter. If a large quantity of coolant has been lost, or if smaller amounts are lost at regular intervals, have the engine cooling system examined by an authorized Sprinter Dealer.
Freightliner-all.book Page 216 Monday, December 1, 2003 2:54 PM 216 MAINTAINING YOUR VEHICLE BATTERIES WARNING! Failure to follow these instructions can result in severe personal injuries and death. Never lean over batteries while connecting, you might get injured, if the battery explodes. Battery fluid contains sulfuric acid. Do not allow this fluid to come in contact with eyes, skin or clothing. In case it does, immediately flush affected area with water and seek medical help if necessary.
Freightliner-all.book Page 217 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 217 Reconnecting the Battery Charging the Battery Disconnect the battery before charging it with a battery charger. Comply with the operating instructions for the battery charger. 1. Vent tube 2. Fitting All electrical consumers must be switched off. First connect and tighten the positive terminal clamp, then the negative terminal. Make sure that the terminal clamps are not switched.
Freightliner-all.book Page 218 Monday, December 1, 2003 2:54 PM 218 MAINTAINING YOUR VEHICLE REPLACING WIPER BLADES 1. Fold over the wiper arm (2) and place the wiper blade crosswise. 2. Press the retaining spring (1) and push the wiper blade out of the end of the wiper arm (2). 3. Remove the wiper blade. 4. Insert the end of the wiper arm (2) into the larger cutout (3) of the wiper blade. 5. Push the wiper blade into the end of the wiper arm (2) until the retaining spring (1) engages.
Freightliner-all.book Page 219 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 219 Appearance Car and Corrosion Protection WARNING! Many cleaning products can be hazardous. Some are poisonous, others are flammable. Always follow the instructions on the particular container. Always open your vehicle’s doors or windows when cleaning the inside. Never use fluids or solvents that are not designed for cleaning your vehicle. Do not use fuel as a cleaning agent.
Freightliner-all.book Page 220 Monday, December 1, 2003 2:54 PM 220 MAINTAINING YOUR VEHICLE WARNING! Never use openings in the bodywork as steps. You could otherwise damage the vehicle and it could lead to an accident. CAUTION! Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces.
Freightliner-all.book Page 221 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 221 Automatic Car Wash Tar Stains If the vehicle is very dirty, prewash it before you drive into the car wash. Quickly remove tar stains before they dry and become more difficult to remove. A tar remover is recommended. WARNING! Smears impair visibility, which is impaired further by unfavourable conditions (e.g. fog, darkness, driving snow).
Freightliner-all.book Page 222 Monday, December 1, 2003 2:54 PM 222 MAINTAINING YOUR VEHICLE Corrosion protection, such as anticorrosion wax should be applied to the engine compartment after every engine cleaning. Before applying, all control linkage bushings and joints should be lubricated. The poly-V-belt and all pulleys should be protected from any wax. Vehicle Washing Do not use hot water or wash your vehicle in direct sunlight. Use only a mild car wash detergent.
Freightliner-all.book Page 223 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 223 Window Cleaning Use a window cleaning solution on all glass surfaces. An automotive glass cleaner is recommended. WARNING! For safety reasons, remove key from ignition lock before cleaning the windshield, otherwise the wiper motor can suddenly turn on and cause injury. Dirty or iced-up steps create a risk of slipping or falling. Do not use the step in the front bumper when it is icy or dirty.
Freightliner-all.book Page 224 Monday, December 1, 2003 2:54 PM 224 MAINTAINING YOUR VEHICLE Light Alloy Wheels Cup Holder A wheel care product should be used for regular cleaning of the light alloy wheels. Use a gentle dishwashing detergent or mild detergent for delicate fabrics as a washing solution. Wipe with a cloth moistened in lukewarm solution. Do not use scouring agents. If possible, clean wheels once a week, using a soft bristle brush and a strong spray of water.
Freightliner-all.book Page 225 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 225 etc.) may cause the upholstery to become permanently discolored. By lining the seats with a proper intermediate cover, contact discoloration will be prevented. Leather Upholstery Wipe leather upholstery with a damp cloth and dry thoroughly or clean with a leather care product. Exercise particular care when cleaning perforated leather as its underside should not become wet.
Freightliner-all.book Page 226 Monday, December 1, 2003 2:54 PM 226 MAINTAINING YOUR VEHICLE CAUTION! Standard Fuse and Relay Equipment When replacing a blown fuse, it is important to use only a fuse having the correct amperage rating. The use of a fuse with a rating other than indicated may result in a dangerous electrical system overload. If a properly rated fuse continues to blow, it indicates a problem in the circuit that must be corrected. 1. Locked 2. Unlocked 3.
Freightliner-all.book Page 227 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 227 Position of fuses and relays 7 4. Fuses 5.
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Freightliner-all.book Page 229 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 229 No. Rated 1. 10A Circuit Parking lamp right, taillamp right 10. 10A Instrument lighting, license plate lamp daytime driving lamps 2. 10A High beam head lamp,right 11. 10A Side lamp, left; taillamp, left 3. 10A High beam head lamp, left, high beam indicator lamp 12. 10A Low beam headlamp, right 13. 10A Low beam headlamp, left 4. 10A Backup lamp 14. 15A Fog lamp 5. 10A Brake lamp 15.
Freightliner-all.book Page 230 Monday, December 1, 2003 2:54 PM 230 MAINTAINING YOUR VEHICLE Relay Assignment, Standard Equipment Fuse and Relay Optional Equipment 1. Windshield wiper motor (W) 2. Diesel engine control unit (M) The cover is located below the driver’s seat. 3. Turn signals (B) Remove cover: 1. Press both detent springs down and remove cover. Install cover: 2. Position cover at bottom and engage both detent springs.
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Freightliner-all.book Page 232 Monday, December 1, 2003 2:54 PM 232 MAINTAINING YOUR VEHICLE NOTE: The arrangement of the fuses (1) depends on the optional equipment installed on the vehicle. The assignments are shown on the inside of the cover of the fuse box. Diodes: No. Circuit Fuses: No. Rated Circuit 5. 10A Immobilizer 6. 7.5A Anti-lock brake system (ABS) 7. 25A Anti-lock brake system (ABS) 1. Not in use 8. 40A Not in use 2. Not in use 9. 40A Anti-lock brake system (ABS) 3.
Freightliner-all.book Page 233 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 233 BULB REPLACEMENT Front Lamp Unit WARNING! Bulbs and bulb holders can become very hot. Allow the lamp to cool down before changing the bulb. Keep bulbs out of reach of children. Do not use bulbs which have been dropped or which show signs of scratches on the glass. They could explode. Changing an H7 bulb: The bulb is pressurized. Always wear eye and hand protection.
Freightliner-all.book Page 234 Monday, December 1, 2003 2:54 PM 234 MAINTAINING YOUR VEHICLE Turn Signal Lamps and Side-Marker Lamps 1. Turn signal lamp and sidemarker lamp, 3457 NA – 12V 28/ 7.5W, yellow glass 2. Low beam headlamp, H7 – 12V 55W 3. Fog lamp, H1 – 12V 55W 1. Turn bulb holder, together with counterclockwise and remove. 2. Remove the bulb from the bulb holder. bulb, 4. Side and parking lamps, W5W – 12V 5W 3. Insert a new bulb in the bulb holder. 5. High beam headlamps, H1 – 12V 55 4.
Freightliner-all.book Page 235 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 235 Low Beam Headlamps 3. Remove the bulb. 4. Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector section of the bulb holder. 5. Clip in the retaining springs. 6. Press on the cable connector. 7. Secure the housing cap. 7 1. Unplug the cable connector from the bulb. 2. Unclip in the retaining springs.
Freightliner-all.book Page 236 Monday, December 1, 2003 2:54 PM 236 MAINTAINING YOUR VEHICLE Fog Lamp (Optional) 3. Remove the bulb. 4. Put in the new bulb so that the retaining lugs on the bulb holder are inserted into the recesses in the bulb holder reflector section. 5. Secure both retaining springs. 6. Press on the cable connector. 7. Secure the housing cap. 1. Remove the cable connector from the bulb holder. 2.
Freightliner-all.book Page 237 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 237 Side and Parking Lamps High Beam Headlamp 1. Pull out the bulb holder with the bulb. 2. Replace the bulb. 1. Unplug the cable connector from the bulb. 2. Press the retaining spring towards the headlamps and outwards (direction of arrow). 3. Remove the bulb. 4. Insert the new bulb so that the retaining lugs are fed into the recesses in the reflector section of the bulb holder. 5. Clip in the retaining springs. 6.
Freightliner-all.book Page 238 Monday, December 1, 2003 2:54 PM 238 MAINTAINING YOUR VEHICLE Taillamps Cargo/Passenger Van Brake lamp, taillamp, standing lamp, P21/5W – 12V 21/5W 1. Locked 2. Unlocked Backup lamp, P21W – 12V 21W Bulbs are changed from inside the cargo area. Side-marker lamp, R5W – 12V 5W The rear lamp cluster bulb holder is located behind the interior paneling. Remove the paneling. 1. Unclip and remove the bulb socket. 2.
Freightliner-all.book Page 239 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 239 Chassis 1. Loosen retaining screw a and remove lamp housing. 2. To change a bulb, press the bulb into the bulb socket, turn it counterclockwise and remove. 3. Insert the new bulb. 4. Install lamp housing.
Freightliner-all.book Page 240 Monday, December 1, 2003 2:54 PM 240 MAINTAINING YOUR VEHICLE License Plate Lamps (Cargo/Passenger Vans Only) Additional Brake Lamp (Cargo/Passenger Vans Only) 1. Press the bulb socket to the left, against the force of the spring, and remove. 2. Replace the bulb, C5W – 12V 5W. Retaining screws 3. Install the cover. 4. Re-install the bulb socket. 1. Take out the retaining screws (1) and remove the lamp housing. 2.
Freightliner-all.book Page 241 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 241 Side-Mounted Turn Signals Side-Marker Lamps, Standing Lamps (Optional) 7 1. Press the lamp housing to the front, against the force of the spring, and remove. 2. Replace the bulb, W5W - 12V 5W 3. Install the bulb socket. Retaining screws (1) Bulb socket (2) 1. Take out the retaining screws (1) and remove the lamp housing. 2. Turn the bulb socket (2) counterclockwise and remove. 3. Replace the bulb, W3W – 12V 3W.
Freightliner-all.book Page 242 Monday, December 1, 2003 2:54 PM 242 MAINTAINING YOUR VEHICLE Interior Lighting in Passenger Compartment and Load Compartment 1. Align a screwdriver on the retaining spring, press it in and pry the lamp housing out. 2. Replace the bulb, K – 12V 18W 3. Install the lamp housing. Interior Lighting with Reading Lamp 1. Use a screwdriver on the catch spring to press in and remove the bulb housing. 2. Replace the bulb, K – 12V 10W. 3. Install the lamp housing.
Freightliner-all.book Page 243 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 243 Interior Lighting with Interior Sensor Protection Exit Lamps (Optional) 1. Use a screwdriver on the catch spring, remove the bulb housing. 2. Turn the bulb holder with the bulb in the direction of the arrow and remove it. Lamp housing (1) Cable connector (2) Bulb holder (3) 1. Use a screwdriver on the catch spring to remove the lamp housing (1). 2.
Freightliner-all.book Page 244 Monday, December 1, 2003 2:54 PM 244 MAINTAINING YOUR VEHICLE CAPACITIES Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer system Including reserve fuel All vehicles about 9.5 US qt (9.0 l) about 26.4 US gal (100 l) about 2.8 US gal (10.5 l) about 2.7 US gal (10.0 l) about 7.4 US qt (7.
Freightliner-all.book Page 245 Monday, December 1, 2003 2:54 PM MAINTAINING YOUR VEHICLE 245 Recommended Fluids and Lubricants Component Recommended Fluid Brake Use brake fluid approved to MB 331.0, or a DOT 4 brake fluid with: minimum dry boiling point (ERBP) 500°F, minimum wet boiling point (WERBP) 356°F, maximum viscosity 1500 mm2/s, conforming to FMVSS 116 and ISO 4925. Coolant Use coolant approved to MB 325.0, such as Valvoline GO5, or an equivalent Extended Life Coolant.
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Freightliner-all.book Page 247 Monday, December 1, 2003 2:54 PM MAINTENANCE SCHEDULES CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Maintenance - Without ASSYST Maintenance Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 249 Maintenance - With ASSYST Maintenance Computer . . . . . . . . . . . . . .
Freightliner-all.book Page 248 Monday, December 1, 2003 2:54 PM M A I N T E N A N C E 248 MAINTENANCE SCHEDULES S C H E D U L E S Scope and frequency of maintenance work primarily depend on the vehicle's operating conditions. 8 INTRODUCTION WARRANTY This is intended as a guide to the service requirements of your vehicle. The Sprinter Dealer network is at your disposal for maintenance work.
Freightliner-all.book Page 249 Monday, December 1, 2003 2:54 PM MAINTENANCE SCHEDULES 249 The use of Special lubricant additives is not recommended. The use of such additives may affect your warranty rights. With regard to legal stipulations concerning emissions control, please note that engines have to be serviced and adjusted in accordance with special instructions and using special measuring equipment. Modifications to or interference with the emissions control systems are not permissible.
Freightliner-all.book Page 250 Monday, December 1, 2003 2:54 PM M A I N T E N A N C E S C H E D U L E S 8 250 MAINTENANCE SCHEDULES MAINTENANCE - WITH ASSYST MAINTENANCE COMPUTER ASSYST provides you with information on the best possible timing for maintenance work. NOTE: The engine manufacturer strongly recommends the use of synthetic engine oils, such as Mobil 1 SAE 0W-40.
Freightliner-all.book Page 251 Monday, December 1, 2003 2:54 PM MAINTENANCE SCHEDULES 251 SPECIAL MAINTENANCE REQUIREMENTS If bodies built by manufacturers other than DaimlerChrysler Corporation are fitted to the vehicle, the maintenance requirements and lubrication intervals specified by the body manufacturer must be adhered to, in addition to all standard maintenance requirements. Brake Fluid Only use brake fluids approved by the manufacturer (DOT 4 plus).
Freightliner-all.book Page 252 Monday, December 1, 2003 2:54 PM M A I N T E N A N C E S C H E D U L E S 8 252 MAINTENANCE SCHEDULES SCOPE OF WORK FOR MAINTENANCE SERVICE Oil Service Oil change Engine: Oil change and filter replacement Check fluid levels of the following system, refill as necessary. If fluid is lost, trace and eliminate cause – as a separate order.
Freightliner-all.book Page 253 Monday, December 1, 2003 2:54 PM MAINTENANCE SCHEDULES 253 Check fluid levels for the following systems, correct as necessary. Should there be a loss of fluid which cannot be explained by regular use, trace and eliminate the cause. Engine cooling system Check corrosion inhibitor/antifreeze, refill as necessary.
Freightliner-all.book Page 254 Monday, December 1, 2003 2:54 PM M A I N T E N A N C E S C H E D U L E S 8 254 MAINTENANCE SCHEDULES Additional Maintenance Work Additional Maintenance Work After ...
Freightliner-all.book Page 255 Monday, December 1, 2003 2:54 PM IF YOU NEED CONSUMER ASSISTANCE CONTENTS Suggestions For Obtaining Service For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prepare for the Appointment . . . . . . . . . . . . . . Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . Be Reasonable with Request . . . . . . . . . . . . . . . If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 256 256 256 256 256 Warranty Information . . .
Freightliner-all.book Page 256 Monday, December 1, 2003 2:54 PM 256 IF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare for the Appointment If you’re having warranty work done, be sure to have the right papers with you. Take your warranty folder. All work to be performed may not be covered by the warranty, discuss additional charges with the service manager. Keep a maintenance log of your vehicle’s service history.
Freightliner-all.book Page 257 Monday, December 1, 2003 2:54 PM IF YOU NEED CONSUMER ASSISTANCE 257 • If for some reason you are still not satisfied, talk to the general manager or owner of the dealership. They want to know if you need assistance. DaimlerChrysler Canada, Inc. Customer Center P.O. Box 1621 • If your dealership is unable to resolve the concern, you may contact the Manufacturer’s Customer Center.
Freightliner-all.book Page 258 Monday, December 1, 2003 2:54 PM 258 IF YOU NEED CONSUMER ASSISTANCE Service Contract You may have purchased a service contract for your vehicle to help protect you from the high cost of unexpected repairs after your manufacturer’s new vehicle limited warranty expires. The manufacturer stands behind only the manufacturer’s Service Contracts.
Freightliner-all.book Page 259 Monday, December 1, 2003 2:54 PM IF YOU NEED CONSUMER ASSISTANCE 259 WARRANTY INFORMATION See your manufacturer’s Warranty Information Booklet for information on your warranty coverage and transfer of warranty. MOPAR® PARTS Mopar® fluids, lubricants, parts, and accessories are available from your dealer. They will help you keep your vehicle operating at its best. REPORTING SAFETY DEFECTS In the 50 United States and Washington D.C.
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Freightliner-all.book Page 261 Monday, December 1, 2003 2:54 PM INDEX A Special Note Concerning Vehicle Alteration. . . . 184 Acceleration Skid Control . . . . . . . . . . . . . . . . . . . . . 155 Deactivating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . 137, 157 Acceleration Skid Control (ASR). . . . . . . . . . . .
Freightliner-all.book Page 262 Monday, December 1, 2003 2:54 PM 262 INDEX Anti-Lock Brake System (ABS) Indicator Lamp . . . 152 Appearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 ASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 ASSYST Maintenance Computer . . . . . . .
Freightliner-all.book Page 263 Monday, December 1, 2003 2:54 PM INDEX 263 Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Bulbs Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 C Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Care of Vehicle Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 264 Monday, December 1, 2003 2:54 PM 264 INDEX Cleaning Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Hard Plastic Trim Items. . . . . . . . . . . . . . . . . . . . . 225 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . 224 Light Alloy Wheels. . . . . . . . . . . . . . . . . . . . . . . . . 224 Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . . . 225 Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 265 Monday, December 1, 2003 2:54 PM INDEX 265 Fuse, Relay, and Diode Assignments - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Relay Assignment, Standard Equipment . . . . . . 230 Standard Fuse and Relay Equipment . . . . . . . . . 226 Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Electronic Brake Force Distribution . . . . . . . . . . . . . 155 Electronic Brake Force Distribution Lamp. . . . . . .
Freightliner-all.book Page 266 Monday, December 1, 2003 2:54 PM 266 INDEX Fuel Tank Capacity. . . . . . . . . . . . . . . . . . . . . . . . . Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse and Relay Optional Equipment . . . . . . . . . . . . Fuse, Relay, and Diode Assignments - Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 267 Monday, December 1, 2003 2:54 PM INDEX 267 Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Cargo Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Driver and Rear-Seat Passenger/Cargo Area . . . 63 Interior Sensor Protection . . . . . . . . . . . . . . . . . . . . 63 Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Intervals, Maintenance . . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 268 Monday, December 1, 2003 2:54 PM 268 INDEX Lock, Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Locking, Central. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 M Maintenance Computer . . . . . . . . . . . . . . . . . . . . . . . Maintenance Intervals. . . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 269 Monday, December 1, 2003 2:54 PM INDEX 269 Overheating (Air Heater) . . . . . . . . . . . . . . . . . . . . . . 131 Overheating (Water Heater) . . . . . . . . . . . . . . . . . . . 131 P Passenger Compartment Protection . . . . . . . . . . . . . . 21 Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 270 Monday, December 1, 2003 2:54 PM 270 INDEX Seats Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Driver’s and Front Passenger’s Seat. . . . . . . . . . . . 54 Folding Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Head Restraint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Heater . . . . . . . . . . . . . . . . . . . . . . .
Freightliner-all.book Page 271 Monday, December 1, 2003 2:54 PM INDEX 271 Tie Down Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Tire Pressure Table . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Tires Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Comfort Tire Pressures . . .
Freightliner-all.book Page 272 Monday, December 1, 2003 2:54 PM 272 INDEX Using the Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 V Vehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 6 Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Vehicle and Trailer Weights. . . . . . . . . . . . . . . . . . . . 178 Vehicle Identification Number . . . . . . . . . . . . . . . . . . . 5 Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . .