TABLE OF CONTENTS SECTION PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1 1 INTRODUCTION 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 4 UNDERSTANDING YOUR INSTRUMENT PANEL 5 STARTING AND OPERATING 6 WHAT TO DO IN EMERGENCIES 7 MAINTAINING YOUR VEHICLE 8 MAINTENANCE SCHEDULES 9 IF YOU NEED CONSUMER ASSISTANCE 10 INDEX . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION CONTENTS m Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 m Van Conversions/Campers . . . . . . . . . . . . . . . . . 6 m A Message From DaimlerChrysler Corporation . . . 4 m Vehicle Identification Number . . . . . . . . . . . . . . . 6 m How To Use This Manual . . . . . . . . . . . . . . . . . . 5 m Vehicle Modifications / Alterations . . . . . . . . . . . 7 m Warnings And Cautions . . . . . . . . . . . . . . . . . . .
INTRODUCTION INTRODUCTION This manual has been prepared with the assistance of service and engineering specialists to acquaint you with the operation and maintenance of your new vehicle. It is supplemented by a Warranty Information Booklet and various customer oriented documents. You are urged to read these publications carefully. Following the instructions and recommendations in this manual will help assure safe and enjoyable operation of your vehicle.
INTRODUCTION Almost 100% of the heavy duty trucks in the United States are diesel powered because of the fuel economy, rugged durability, and high torque which permits pulling heavy loads. Cummins engines power well over half of these trucks. Now this same technology and proven performance is yours in your new Dodge Ram truck equipped with the Cummins 5.9 liter, Turbocharged, Charge Air Cooled, Diesel engine. Your diesel truck will sound, feel, drive, and operate differently from a gasoline-powered truck.
INTRODUCTION VAN CONVERSIONS/CAMPERS The Manufacturer’s Warranty does not apply to body modifications or special equipment installed by van conversion/camper manufacturers/ body builders. Such equipment includes video monitors, VCRs, heaters, stoves, refrigerators, etc. For warranty coverage and service on these items, contact the applicable manufacturer. Operating instructions for the special equipment installed by the conversion/camper manufacturer should also be supplied with your vehicle.
INTRODUCTION 7 VEHICLE MODIFICATIONS / ALTERATIONS 1 WARNING! Any modifications or alterations to this vehicle could seriously affect its roadworthiness and safety and may lead to an accident resulting in serious injury or death. NOTE: It is illegal to remove the VIN plate.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2 CONTENTS m A Word About Your Keys . . . . . . . . . . . . . . . . . .11 ▫ Power Door Locks — If Equipped . . . . . . . . . .17 ▫ Key-In-Ignition Reminder . . . . . . . . . . . . . . . .11 ▫ Child Protection Door Lock . . . . . . . . . . . . . . .21 ▫ Sentry Key — If Equipped . . . . . . . . . . . . . . . .11 m Remote Keyless Entry — If Equipped . . . . . . . . .22 m Ignition And Steering Lock . . . . . . . . . . . . . . . . .14 ▫ To Unlock The Doors . .
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE m Security Alarm System — If Equipped . . . . . . . . .29 ▫ Rearming Of The System . . . . . . . . . . . . . . . . .29 ▫ To Set The Alarm . . . . . . . . . . . . . . . . . . . . . .29 ▫ To Disarm The System . . . . . . . . . . . . . . . . . . .30 ▫ Enhanced Driver Seat Belt Reminder System (BeltAlert) . . . . . . . . . . . . . . . . . . . . . . . . . . .43 ▫ Seat Belts And Pregnant Women . . . . . . . . . . . .44 ▫ Seat Belt Extender . . . . . . . . . . . .
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE A WORD ABOUT YOUR KEYS The double sided keys may be inserted into the locks with either side up. The keys for your new vehicle are enclosed in a plastic bag with a bar code label affixed to the front. The bar code can be used to order duplicate keys from your dealer or a locksmith. If you received your keys without the bag, ask your dealer to give you the number.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE The 9Security Light9, located in the instrument cluster, will illuminate for about 2 seconds when the ignition switch is first turned to the ON position. If the vehicle electronics do not receive a valid signal from the ignition key, the 9Security Light9 will flash continuously to signal that the vehicle has been immobilized. If the 9Security Light9 remains on during vehicle operation, it indicates a fault in the system electronics.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Customer Key Programming You can program new keys to the system if you have two valid keys by doing the following: 1. Insert the first valid key into the ignition and turn the ignition to the ON position for at least 3 seconds but no longer than 15 seconds. Turn the ignition back to the OFF position and remove the first key. 2. Insert the second valid key and switch the ignition to the ON position within 15 seconds.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE IGNITION AND STEERING LOCK Manual Transmissions When the steering wheel is in the LOCK position, the steering and ignition systems are locked to provide antitheft protection for your vehicle. It may be difficult to turn the key from the LOCK position when starting your vehicle. Move the steering wheel left and right while turning the key until it turns easily.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 15 Automatic Transmissions In the LOCK position, the steering and ignition systems are locked to provide antitheft protection for your vehicle. It may be difficult to turn the key from the LOCK position when starting your vehicle. Move the steering wheel left and right while turning the key until it turns easily. The key can be inserted or withdrawn only in the LOCK position. Push in on the key in the ignition lock cylinder to rotate to the LOCK position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE DOOR KEY The same key used to start the vehicle is also used to unlock the doors. To unlock the vehicle doors, insert the key into the lock and turn. To lock the doors, insert the key and turn. WARNING! For personal security and safety in the event of an accident, lock the vehicle doors when you drive as well as when you park and leave the vehicle. DOOR LOCKS Manual Locks Front and Rear doors may be locked, by moving the lock plunger up or down.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 17 Power Door Locks — If Equipped NOTE: Vehicles equipped with remote keyless entry do not have a passenger side door lock cylinder. Vehicles equipped with power door locks can be locked or unlocked from inside by either the use of the door lock switches located on the front doors or by pressing the LOCK or UNLOCK buttons on the Remote Keyless Entry key fob (if equipped).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Central Locking — If Equipped Vehicles with security will have a feature called 9Central Locking9. When the key is placed in the door cylinder and turned to the 9Unlock9 position, the security will be disarmed, the illuminated entry will be turned on and that door will be mechanically unlocked. If the key is once again turned to the unlock position within 5 seconds of the first unlock, the remaining doors will unlock.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2. Fasten your seat belt (Fastening the seat belt will cancel any chiming that may confuse you during this programming procedure). 3. Place the key into the ignition. 4. Within 10 seconds cycle the key from the OFF position to the ON position four times; ending in the ON position ( Do not start the engine ). 5. Within 30 seconds, press the driver’s door lock switch in the LOCK direction. 6. A single chime will be heard to indicate the feature has been disabled.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Auto Unlock Feature Programming This feature is enabled when your vehicle is shipped from the assembly plant and can be disabled by using the following procedure: Customer Programming sequence to disable or enable: 1. Enter your vehicle and close all doors. 2. Fasten your seat belt (fastening the seat belt will cancel any chiming that may be confusing during this programming procedure). 3. Insert the key into the ignition. 4.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Child Protection Door Lock To provide a safer environment for children riding in the rear seat, the rear doors of your vehicle have the childprotection door lock system. 21 To use the system, open each rear door and slide the control UP to engage the locks and DOWN to disengage the child-protection locks. When the system on a door is engaged, that door can only be opened by using the outside door handle even if the inside door lock is in the unlocked position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! REMOTE KEYLESS ENTRY — IF EQUIPPED Avoid trapping anyone in a vehicle in a collision. Remember that the rear doors can only be opened from the outside when the child protection locks are engaged. NOTE: After setting the child protection door lock system, always test the door from the inside to make certain it is in the desired position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To unlock the doors: Press and release the UNLOCK button on the key fob once to unlock only the driver’s door or twice to unlock all the doors. When the UNLOCK button is pressed, the illuminated entry will initiate, the parking lights will flash on twice and if installed, the cargo lamp will turn on for 30 seconds. The system can be programmed to unlock all the doors upon the first UNLOCK button press by using the following procedure: 1.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To lock the doors: Press and release the LOCK button on the transmitter to lock all doors. If the ignition is OFF, when the doors are locked, the parking lights will flash on once and the horn will chirp once. The horn chirp feature will be shipped from the assembly plants activated. If desired this feature can be disabled by using the following procedure: 1. Enter your vehicle and close all doors. 2.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Vehicles will be shipped from the assembly plants with the park lamp flash feature activated. If desired, this feature can be disabled by using the following procedure: 1. Enter your vehicle and close all doors. 2. Fasten your seat belt (fastening the seat belt will cancel any chiming that may confuse you during this programming procedure). 3. Place the key into the ignition. 4. Turn the ignition to the ON position ( Do not start the engine ). 5.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE automatically cancel after 3 minutes or if the vehicle is started and exceeds 15 mph. During the Panic Mode, the door locks and remote keyless entry systems will function normally. Panic mode will not disarm the security system on vehicles so equipped. Programming Additional Transmitters Vehicles with the keyless entry option will be shipped from the assembly plants with two key fob transmitters programmed only for that vehicle.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9. A single chime will be heard. The chime indicates that the fob has been recognized. 10. Within 4 seconds of hearing the chime, press and release any button on the fob being programmed. 11. A single chime will be heard. The chime indicates that the fob has been programmed. 12. Repeat steps 8 to 11 for a total of 4 fobs. 13. Turn the ignition to the OFF position or wait 60 seconds to exit program mode. 14.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2. Closeness to a radio transmitter such as a radio station tower, airport transmitter, and some mobile or CB radios. NOTE: Do not touch the battery terminals that are on the back housing or the printed circuit board. Transmitter Battery Service 1. With transmitter buttons facing down, use a flat blade or dime to pry the two halves of the transmitter apart. Make sure not to damage the rubber gasket during removal. 2. Remove and replace the batteries.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE SECURITY ALARM SYSTEM — IF EQUIPPED This system monitors the vehicle doors and ignition for unauthorized operation. When the alarm is activated, the system provides both audible and visual signals. For the first 3 minutes the horn will sound and the headlights and security telltale will flash repeatedly. For an additional 15 minutes only the headlights and security telltale will flash. The engine will run only if a valid Sentry Key is used to start the vehicle.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Disarm the System: Use the Keyless Entry transmitter or the key to turn the driver’s door lock to the unlock position. If something has triggered the system in your absence, the horn will sound three times when you unlock the doors and the security lamp will flash for 30 seconds. Check the vehicle for tampering. The Security system will also disarm, if the vehicle is started with a programmed Sentry Key.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 31 WINDOWS Power Windows—If Equipped 2 The control on the left front door panel has up-down switches that give you fingertip control of all power windows. There is a single opening and closing switch on the front passenger door for passenger window control and on the rear doors of Quad Cab models. The windows will operate only when the ignition switch is turned to the ON or ACC (Accessory) position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Auto Down (Driver’s Side Only) The driver’s window switch has an Auto Down feature. Press the window switch past the detent, release, and the window will go down automatically. Window Lockout Switch (4 Door Models Only) The window lockout switch on the driver’s door allows you to disable the window control on the other doors. To disable the window controls on the other doors, press the window lock button.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WIND BUFFETING Wind buffeting can be described as the perception of pressure on the ears or a helicopter type sound in the ears. Your vehicle may exhibit wind buffeting with the windows down or partially open positions. This is a normal occurrence and can be minimized. If the buffeting occurs with the rear windows open, open the front and rear windows together to minimize the buffeting.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Research has shown that seat belts save lives, and that they can reduce the seriousness of injuries in a collision. Some of the worst injuries happen when people are thrown from the vehicle. Seat belts reduce the possibility of ejection and the risk of injury caused by striking the inside of the vehicle. Everyone in a motor vehicle should be belted at all times.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! • Wearing a seat belt incorrectly is dangerous. Seat belts are designed to go around the large bones of your body. These are the strongest parts of your body and can take the forces of a collision the best. Wearing your belt in the wrong place could make your injuries in a collision much worse. You might suffer internal injuries, or you could even slide out of part of the belt.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2. The seat belt latch plate is above the back of the front seat, next to your arm in the rear seat. Grasp the latch plate and pull out the belt. Slide the latch plate up the webbing as far as necessary to allow the belt to go around your lap. 3. When the belt is long enough to fit, insert the latch plate into the buckle until you hear a “click.” WARNING! • A belt buckled into the wrong buckle will not protect you properly.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 4. Position the lap belt across your thighs, below your abdomen. To remove slack in the lap belt portion, pull up on the shoulder belt. To loosen the lap belt if it is too tight, tilt the latch plate and pull on the lap belt. A snug belt reduces the risk of sliding under the belt in a collision. 37 WARNING! • A lap belt worn too high can increase the risk of internal injury in a collision.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 6. To release the belt, push the red button on the buckle. The belt will automatically retract to its stowed position. If necessary, slide the latch plate down the webbing to allow the belt to retract fully. WARNING! A frayed or torn belt could rip apart in a collision and leave you with no protection. Inspect the belt system periodically, checking for cuts, frays, or loose parts. Damaged parts must be replaced immediately.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 39 WARNING! Detaching Buckle with Key 2. To reattach the seat belt to the front center seat, pull the black buckle latch plate forward from the cab back panel and insert it into the black keyed buckle until there is an audible click. Refer to the previous section for the proper seat belt usage.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Inserting Latch Plate In Use Position WARNING! If the black latch and buckle are not connected when the seat belt is used by an occupant, the seat belt will not restrain you properly.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Adjustable Upper Shoulder Belt Anchorage In the front row outboard seats, the shoulder belt can be adjusted upward or downward to help position the belt away from your neck. Press the button located on the upper belt guide, and then move it up or down to the position that serves you best. 41 As a guide, if you are shorter than average, you will prefer a lower position, and if you are taller than average, you’ll prefer a higher position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 2. Grasp the shoulder portion and pull downward until the entire belt is extracted. 3. Allow the belt to retract. As the belt retracts, you will hear a clicking sound. This indicates the safety belt is now in the automatic locking mode. How To Disengage The Automatic Locking Mode Disconnect the combination lap/shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive (emergency) locking mode.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE NOTE: These devices are not a substitute for proper seat belt placement by the occupant. The seat belt still must be worn snugly and positioned properly. The pretensioners are triggered by the airbag control module. Like the airbags, the pretensioners are single use items. After a collision that is severe enough to deploy the airbags and pretensioners, both must be replaced.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 3. Within 60 seconds of starting the vehicle, unbuckle and then re-buckle the driver’s seat belt at least three times within 10 seconds, ending with the seat belt buckled. Seat Belts and Pregnant Women We recommend that pregnant women use seat belts throughout their pregnancies. Keeping the mother safe is the best way to keep the baby safe. 4. Turn off the engine. A single chime will sound to signify that you have successfully completed the programming.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! 45 These airbags are certified to the new Federal regulations that allow less forceful deployments. Using a seat belt extender when not needed can increase the risk of injury in a collision. Only use the seat belt extender when the lap belt is not long enough when it is worn low and snug, and in the recommended seating positions. Remove and store the extender when not needed.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! • Do not put anything on or around the airbag covers or attempt to manually open them. You may damage the airbags and you could be injured because the airbags are not there to protect you. These protective covers for the airbag cushions are designed to open only when the airbags are inflating. • Do not mount any aftermarket equipment such as trailer brake controllers, snowplow controllers, auxiliary light switches, radios, etc.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • Infants in rear facing child restraints must NEVER ride in the front seat of a vehicle with a passenger front airbag unless the airbag is turned off (Standard Cab Vehicles Only). An airbag deployment can cause severe injury or death to infants in that position. See the Passenger Airbag On/Off Switch section. • If your vehicle does not have a rear seat, see the Passenger Airbag On/Off Switch section.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Airbag System Components The airbag system consists of the following: • Airbag Control Module • AIRBAG Readiness Light • Driver Airbag The Window Airbag System, on vehicles equipped, consists of the following: • AIRBAG Readiness Light (shared with the front airbag system) • Window Bags Above the Side Windows.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • The airbag control module also monitors the readiness of the electronic parts of the system whenever the ignition switch is in the START or RUN positions. These include all of the items listed above except the knee bolsters, the instrument panel, and the steering wheel and column.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • When the airbag control module detects a collision requiring the airbags, it signals the inflator units. A large quantity of nontoxic gas is generated to inflate the airbags. The airbag covers separate and fold out of the way as the airbags inflate to their full size. The airbags fully inflate in milliseconds. This is less time than it takes you to blink your eyes. The airbags then quickly deflate while helping to restrain the driver and front passenger.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE because the infant has a medical condition which makes it necessary for the driver to be able to see the infant, • is a child, age 1 to 12 who must ride in the front seat because there is no rear seat, because there is no rear seat position available, or because the child has a medical condition which makes it necessary for the driver to be able to see the child, • has a medical condition which makes passenger airbag inflation (deployment) a greater risk for the
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE To Turn On the Passenger Airbag (Standard Cab Vehicles Only) If you do have a collision which deploys the airbags, any or all of the following may occur: Place the ignition key in the Passenger Airbag On/Off Switch, push the key in and turn counterclockwise, and remove the key from the switch. This will turn on the passenger airbag. The “Off” light near the switch will be off when the ignition switch is turned to the ON position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE irritation, move to fresh air. If the irritation continues, see your doctor. If these particles settle on your clothing, follow the garment manufacturer’s instructions for cleaning. • It is not advisable to drive your vehicle after the airbags have deployed. If you are involved in another collision, the airbags will not be in place to protect you. WARNING! Deployed airbags can’t protect you in another collision.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE bags to inflate, it signals the inflators on the crash side of the vehicle. A quantity of nontoxic gas is generated to inflate the window bag. The inflating window bag pushes the side pillar molding out of the way and covers the window.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 55 Airbag Light You will want to have the airbags ready to inflate for your protection in an impact. While the airbag system is designed to be maintenance free, if any of the following occurs, have an authorized dealer service the system promptly: NOTE: If the speedometer, tachometer or any engine related gauges are not working, the airbag control module may also be disabled. The airbags may not be ready to inflate for your protection.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE WARNING! In a collision, an unrestrained child, even a tiny baby, can become a missile inside the vehicle. The force required to hold even an infant on your lap can become so great that you could not hold the child, no matter how strong you are. The child and others could be badly injured. Any child riding in your vehicle should be in a proper restraint for the child’s size.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE unless the airbag is turned off. An airbag deployment could cause severe injury or death to infants in this position. • Children who weigh more than 20 lbs (9 kg) and who are older than one year can ride forward-facing in the vehicle. Forward-facing child seats and convertible child seats used in the forward-facing direction are for children who weigh 20 to 40 lbs (9 to 18 kg) and who are older than one year.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Here are some tips for getting the most out of your child restraint: • Before buying any restraint system, make sure that it has a label certifying that it meets all applicable Safety Standards. We also recommend that you make sure that you can install the child restraint in the vehicle where you will use it before you buy it. • The restraint must be appropriate for your child’s weight and height. Check the label on the restraint for weight and height limits.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • In the rear seat, you may have trouble tightening the lap/shoulder belt on the child restraint because the buckle or latch plate is too close to the belt path opening on the restraint. Disconnect the latch plate from the buckle and twist the short buckle-end belt several times to shorten it. Insert the latch plate into the buckle with the release button facing out.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE outboard positions and also feature tether strap anchorages, which must be used, located behind the seatback (refer to Child Restraint Tether Anchor later in this section). Identification dots are located above the standard cab front seat lower anchorages as a guide for locating lower anchors. NOTE: For children riding in the front seat of a Standard Cab model refer to the “Passenger Airbag On/Off Switch” located in this section.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 61 Child restraint systems having attachments designed to connect to the lower anchorages are now available. Child restraints having tether straps and hooks for connection to the seatback tether anchorage have been available for some time. In fact, many child restraint manufacturers will provide add-on tether strap kits for some of their older products.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Installing the Child Restraint System WARNING! Do not install child restraint systems equipped with LATCH attachments in the center position of a Quad Cab model rear seat. The LATCH anchorages in this seat are designed for the two outboard seating positions only. A child may be placed in the rear center seating position of a Quad Cab model using the seat belt and child tether anchorage. Failure to follow this may result in serious or fatal injury.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 63 WARNING! WARNING! Improper installation of a child restraint to the LATCH anchorages can lead to failure of an infant or child restraint. The child could be badly injured or killed. Follow the manufacturer’s directions exactly when installing an infant or child restraint. An incorrectly anchored tether strap could lead to seat failure and injury to the child.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Tether Anchorage Points at the Right and Center Front Seat (Regular Cab - All Seats) 1. Place the child restraint on the seat and adjust the tether strap so that it will reach over the seat back under the head restraint to the tether anchor directly behind the seat. 2. Lift the cover (if so equipped), and attach the hook to the square opening in the sheet metal. 3.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 65 Multiple Child Restraint Installation Sequence (Quad Cab Rear Seats) 3. Pass each tether strap hook under the head restraint and through the loop of webbing behind the child seat. 1. Obtain tether straps by raising the head restraints and reaching between the rear glass and rear seat. The tether strap may be retained with an elastic band. Accessibility to the tether strap is greatly improved by raising the seat cushion to the “up” position.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Multiple Child Restraints
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 67 Children Too Large for Booster Seats Children who are large enough to wear the shoulder belt comfortably, and whose legs are long enough to bend over the front of the seat when their back is against the seat back should use the lap/shoulder belt in a rear seat. NEW ENGINE BREAK-IN Your Cummins 24 Valve Turbo Diesel engine does not require a normal break-in period due to its construction.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • Check the coolant and oil levels frequently. SAFETY TIPS • Vary throttle position at highway speeds when carrying or towing significant weight. Transporting Passengers This vehicle is designed to carry passengers in the cab only. For safety reasons, NEVER TRANSPORT PASSENGERS IN THE CARGO AREA.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Lock Your Vehicle Always remove the keys from the ignition and lock all doors when leaving the vehicle unattended, even in your own driveway or garage. Try to park your vehicle in a well-lighted area and never invite theft by leaving articles of value exposed. Exhaust Gas WARNING! Exhaust gases contain carbon monoxide, a potentially toxic gas that by itself is colorless and odorless.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE Safety Checks You Should Make Inside The Vehicle Safety Checks You Should Make Outside The Vehicle Seat Belts Inspect the belt system periodically, checking for cuts, frays and loose parts. Damaged parts must be replaced immediately. Do not disassemble or modify the system. Tires Examine tires for tread wear or uneven wear patterns. Check for stones, nails, glass or other objects lodged in the tread.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE CONTENTS m Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 ▫ Inside Mirror . . . . . . . . . . . . . . . . . . . . . . . . .75 ▫ Automatic Dimming Mirror— If Equipped . . . .76 ▫ Outside Mirrors . . . . . . . . . . . . . . . . . . . . . . .76 ▫ Exterior Mirrors Folding Feature . . . . . . . . . . .77 ▫ Electronic Power Mirrors — If Equipped . . . . . .77 ▫ Electric Rear Window Defroster And Heated Sideview Mirrors — If Equipped . . . . . . .
UNDERSTANDING THE FEATURES OF YOUR VEHICLE ▫ Adjustable Head Restraints . . . . . . . . . . . . . . .93 ▫ Fog Lights — If Equipped . . . . . . . . . . . . . . . 102 ▫ Manual Rotary Lumbar Support Adjustment — If Equipped . . . . . . . . . . . . . . .94 ▫ Cargo Light . . . . . . . . . . . . . . . . . . . . . . . . . 103 ▫ Power Seats — If Equipped . . . . . . . . . . . . . . .95 ▫ Heated Seats — If Equipped . . . . . . . . . . . . . .96 m To Open And Close The Hood . . . . . . . . . . . . . .
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 73 ▫ To Set At A Desired Speed . . . . . . . . . . . . . . . 110 ▫ Average Fuel Economy (AVG ECO) . . . . . . . . 115 ▫ To Deactivate . . . . . . . . . . . . . . . . . . . . . . . . 110 ▫ Distance To Empty (DTE) . . . . . . . . . . . . . . . 115 ▫ To Resume Speed . . . . . . . . . . . . . . . . . . . . . 110 ▫ Trip Odometer (ODO) . . . . . . . . . . . . . . . . . . 116 ▫ To Vary The Speed Setting . . . . . . . . . . . . . . . 111 ▫ Elapsed Time (ET) . . .
UNDERSTANDING THE FEATURES OF YOUR VEHICLE ▫ Erasing Homelink Buttons . . . . . . . . . . . . . . . 124 m Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 ▫ Reprogramming a Single Homelink Button . . . 125 ▫ Center Storage Compartment — If Equipped . . 129 ▫ Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 ▫ Storage And Seats — If Equipped . . . . . . . . . . 130 m Electrical Power Outlets . . . . . . . . . . . . . . . . . .
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 75 MIRRORS Inside Mirror The mirror should be adjusted to center on the view through the rear window. Annoying headlight glare can be reduced by moving the small control under the mirror to the night position (toward rear of vehicle). The mirror should be adjusted while set in the day position (toward windshield).
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Automatic Dimming Mirror— If Equipped This mirror automatically adjusts for annoying headlight glare from vehicles behind you. You can turn the feature on or off by pressing the button at the base of the mirror. A light in the button will indicate when the dimming feature is activated. CAUTION! To avoid damage to the mirror during cleaning, never spray any cleaning solution directly onto the mirror.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Vehicles and other objects seen in a right side convex mirror will look smaller and farther away than they really are. Relying too much on your right side convex mirror could cause you to collide with another vehicle or other object. Use your inside mirror when judging the size or distance of a vehicle seen in the right side convex mirror. Some vehicles will not have a convex right side mirror.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE The controls for the power mirrors are located on the driver’s door trim panel. Set the top switch to the left or right for the left or right mirror, and set it to the center off position to prevent accidentally moving a mirror when you are finished adjusting the mirror. To adjust a mirror, select left or right with the top switch, and press one of the four arrows for the direction you want the mirror to move.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 79 Trailer Towing Mirrors — If Equipped These mirrors are designed with an adjustable mirror head to provide a greater vision range when towing extra-wide loads. To change position inboard or outboard, the mirror head should be rotated (flipped Out or In). A small blindspot mirror is integrated onto the main mirror surface. 3 HANDS–FREE COMMUNICATION (UConnect™) — IF EQUIPPED UConnect™ is a voice-activated, hands-free, in-vehicle communications system.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE “Call” or “Dial”). Your cellular phone’s audio is transmitted through your vehicle’s stereo system; the system will automatically mute your radio before receiving or sending a call. UConnect™ allows you to transfer calls between the system and your cellular phone as you enter or exit your vehicle, and enables you to mute the system’s microphone for private conversations. The UConnect™; phone book enables you to store up to 32 names and four numbers per name.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE The UConnect™ system can be used with any Hands Free Profile certified Bluetooth™ cellular phone. If your cellular phone has a different profile (i.e. headset profile), you will not be able to use any UConnect™ features. The UConnect™ system is fully integrated into your vehicle, including your vehicle’s stereo system. All voice prompts as well as the other party’s voice in a conversation will be played over your vehicle’s stereo system.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE • You will be asked to say a four-digit pin number into the UConnect™ system which you will later need to enter into your cellular phone during the cellular phone pairing process. You can enter any four-digit pin number. You will not need to remember this pin number after the initial registration process. • The UConnect™ system will then prompt you to begin the cellular phone pairing process on your cellular phone.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 83 • After the 9Ready9 prompt, say 9Dial9 or 9Call9 wait for the ready prompt followed by the name and designation of a phonebook entry that you wish to dial. For example, you can say 9Call John Doe Work9. After you are finished adding an entry into the phonebook, you will be given the opportunity to add more phone numbers to the current entry or to return to the main menu.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE After you are finished editing an entry in the phonebook, you will be given the opportunities to edit another entry in the phonebook, call the number you just edited, or return to the main menu. phonebook from which you can choose. To select one of the entries from the list, press the 9Voice Recognition9 button while the UConnect™ system is playing the desired entry and say 9Delete9.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE List All Names in the UConnect™ Phonebook • Press the ’Phone’ button to begin. • After the 9Ready9 prompt, say 9Phonebook List Names9. • The UConnect™ system will play the names of all the phonebook entries. • To call one of the names in the list, press the ’Voice Recognition’ button during the playing of the desired name and say 9Call9. • The UConnect™ system will then prompt you as to number designation you wish to call. • The selected number will be dialed.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Answer or Reject an Incoming Call - Call Currently in Progress If a call is currently in progress and you have another incoming call, press the ’Phone’ button to place the current call on hold and answer the incoming call. To reject the incoming call, you can disregard the call and continue with your current conversation.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Three-Way Calling To initiate three-way calling, press the ’Voice Recognition’ button while a call is in progress and make a second phone call. When the second call is established, press the ’Phone’ button until you hear a double beep indicating that the two calls have been joined into one conference call. Call Termination To end a call in progress, press the ’Phone’ button. All calls in progress will be terminated.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE • You will be asked to say the name of the phone that you wish to delete. You can either say the name of the phone that you wish to delete or you can say 9All9 to delete all the phones. • After the 9Ready9 prompt, say 9Setup List Phones9 and the UConnect™ system will play the phone names of all paired cellular phones in order from highest priority to lowest priority.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE • The lower priority phone will only be used for the next phone call. After that, the UConnect™ system will return to using the highest priority phone in the vehicle. UConnect™ System Features Barge In - Touch Tone Phone Inputs You can use your UConnect™ system to access a voice mail system, an automated service, or any other phone number that you can dial with any phone.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Turning Confirmation Prompts On/Off Turning confirmation prompts off will stop the system from confirming your choices (e.g. the UConnect™ system will not repeat a phone number before you dial it). • Press the ’Phone’ button to begin. • After the 9Ready9 prompt, say 9Setup Confirmation9. The UConnect™ system will play the current confirmation prompt status and you will be given the choice to change it.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Help If you need assistance at any prompt or if you want to know what your options are at any prompt, say 9Help9. The UConnect™ system will play all the options at any prompt if you ask for help. Cancel At any prompt, you can say 9Cancel9 and you will be returned to the previous menu. Emergency Assistance If you are in an emergency, say 9Dial Emergency9 or 9Call Emergency9 and the UConnect™ system will instruct your cellular phone to call 911.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 40-20-40 Front Seat Each outboard seat is independently adjustable forward or backward and is equipped with a back recliner. The manual seat adjustment handle is found at the front edge of each seat cushion. Pull up on the handle and slide the seat to get the most comfortable position. WARNING! Adjusting a seat while the vehicle is moving is dangerous. The sudden movement of the seat could cause you to lose control.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Reclining Seats The recliner handle is on the outside of the seat cushion. Pull up on the handle to release the seat back and adjust for comfort. 93 WARNING! You can be seriously, even fatally injured riding in a seat with the seatback reclined. Do not ride with the seatback reclined so that the shoulder belt is no longer resting against your chest. If you ride in this position, the shoulder harness will no longer be restraining you.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE To lower the head restraint, push in the button and then push down on the head restraint. Manual Rotary Lumbar Support Adjustment — If Equipped Rotating the lumbar control knob on the left side of the driver’s seatback and on the right side of the passenger’s seatback increases or decreases the lumbar support.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 95 Power Seats — If Equipped CAUTION! Don’t put anything under a power seat. It may cause damage to the seat controls. 3 Up, Down, Forward, and Rearward The power seat controls are on the outboard side of the front seat cushions. Three switches control the seat movement. The four-way switch in the center can be moved forward or backwards to get the most comfortable position.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE control seat height. Change the seat angle by using the two toggle switches, tilting it up or down. Tilt Adjustment Heated Seats — If Equipped The heated seat switches are located in the instrument panel under the climate controls. The engine must be running for the heated seats to operate.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Each heated seat switch has two settings (HI and LOW). Press the switch once to obtain the desired heating position and press a second time in the same direction to turn the heated seats OFF. If you do not purposefully turn the switch OFF, the heating element in the seat will remain activated until the ignition is turned off. The indicators on the switch will illuminate when the heated seats are in the (HI or LOW) position.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE To prevent possible damage, do not slam the hood to close it. Use a firm downward push at the front center of the hood to ensure that both latches engage. WARNING! If the hood is not fully latched, it could fly up when the vehicle is moving and block your forward vision. Be sure all hood latches are latched fully before driving.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE LIGHTS 99 Interior Lights 3 Courtesy/ dome lights are turned on when the front doors are opened, when the dimmer control (rotating wheel on the right side of the switch) is rotated to the second upward detent position, or if equipped, when the UNLOCK button is pressed on the key fob.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE turn on the cargo light located on the back of the cab. When a door is open and the interior lights are on, rotating the dimmer control all the way down to the OFF detent will cause all the interior lights to go out. This is also known as the 9Party9 mode because it allows the doors to stay open for extended periods of time without discharging the vehicle’s battery.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Headlamp Delay — If Equipped To aid in your exit, your vehicle, if equipped, can be programmed by your dealer with a headlamp delay that will leave the headlamps on for 0, 30, 60, or 90 seconds. This delay is initiated when the ignition is turned OFF while the headlamp switch is on, and then the headlamp switch is cycled off. The headlamps will remain on for 60 seconds.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Plastic is not as scratch resistant as glass and therefore different lens cleaning procedures must be followed. To minimize the possibility of scratching the lenses and reducing light output, avoid wiping with a dry cloth. To remove road dirt, wash with a mild soap solution followed by rinsing. Do not use abrasive cleaning components, solvents, steel wool or other abrasive materials to clean the lenses.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE CARGO LIGHT The cargo lights are turned on by rotating the dimmer control to the optional fully upward position. The cargo lights will also turn on for 30 seconds when a key fob Unlock is pressed, as part of the illuminated entry feature. MULTIFUNCTION CONTROL LEVER The multifunction control lever is located on the left side of the steering column. Turn Signals Move the lever up or down to signal a right-hand or left-hand turn.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Passing Light You can signal another vehicle with your headlights by partially pulling the multifunction lever toward the steering wheel. This will cause the high beam headlights to turn on until the lever is released. High Beam / Low Beam Select Switch Pull the multifunction control lever fully toward the steering wheel to switch the headlights from HIGH or LOW beam.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Windshield Wipers 105 Intermittent Wiper System 3 The wipers and washers are operated by a switch in the multifunction control lever. Turn the end of the handle to select the desired wiper speed. The intermittent feature of this system was designed for use when weather conditions make a single wiping cycle, with a variable pause between cycles, desirable. For maximum delay between cycles, rotate the control knob into the upper end of the delay range.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE The delay interval decreases as you rotate the knob until it enters the LO continual speed position. The delay can be regulated from a maximum of about 15 seconds between cycles, to a cycle every 2 seconds. The delay intervals will double in duration when the vehicle speed is 10 mph (16 km) or less. WARNING! Sudden loss of visibility through the windshield could lead to an accident. You might not see other vehicles or other obstacles.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE TILT STEERING COLUMN To tilt the column, push down on the lever below the turn signal control and move the wheel up or down, as desired. Push the lever back up to lock the column firmly in place. 107 WARNING! Tilting the steering column while the vehicle is moving is dangerous. Without a stable steering column, you could lose control of the vehicle and have an accident. Adjust the column only while the vehicle is stopped. Be sure it is locked before driving.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE DRIVER ADJUSTABLE PEDALS — IF EQUIPPED Adjustment 1. Position the driver seat so that you are at least 10 inches (254 mm) away from the airbag located in the center of the steering wheel. 2. Fasten and adjust the seatbelts. 3. Move the adjustable pedal switch, located to the left of the steering column near the parking brake release, in the direction you desire to move the pedals. 4.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 109 CAUTION! Do not place any article under the adjustable pedals or impede its ability to move as it may cause damage to the pedal controls. Pedal travel may become limited if movement is stopped by an obstruction in the adjustable pedal’s path. ELECTRONIC SPEED CONTROL — IF EQUIPPED When engaged, this device takes over accelerator operation at speeds greater than 35 mph (56 km/h). The controls are mounted on the steering wheel.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE To Set At A Desired Speed When the vehicle has reached the desired speed, press and release the SET button. Release the accelerator and the vehicle will operate at the selected speed. To Deactivate A soft tap on the brake pedal, normal braking, clutch pressure while slowing the vehicle, or pressing the CANCEL button will deactivate speed control without erasing the memory.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE To Vary The Speed Setting When the speed control is on, speed can be increased by pressing and holding the ACCEL button. When the button is released, a new set speed will be established. Tapping the ACCEL button once will result in a 2 mph (3km/h) speed increase. Each time the button is tapped, speed increases so that tapping the button three times will increase speed by 6 mph (10 km/h), etc.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Vehicles equipped with a 4–speed automatic transmission may exhibit several 4-3 downshifts under the above conditions. To reduce the frequency of the downshifts and to improve vehicle performance, it is advisable to lock out overdrive by pressing the O/D OFF button located at the end of the gear shifter.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Courtesy/Reading Lights In the middle of the console are two courtesy/reading lights. Both lights illuminate as courtesy lights when a door is opened, when the dimmer control is rotated to the courtesy light position (fully upward position), or when the UNLOCK button is pressed on the Remote Keyless Entry transmitter, if so equipped. These lights are also operated individually as reading lights by pressing the recessed area of the corresponding lens.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE This overhead console allows you to choose between a compass/temperature display and one of four trip conditions being monitored. RESET Button US/M Button Use this button to change the display from U.S. to metric measurement units.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Global Reset If the RESET button is pressed twice within 4 seconds while in any of the 3 resettable displays, the Global Reset will reset all 3 displays. Step Button 115 Average Fuel Economy (AVG ECO) Shows the average fuel economy since the last reset. This display mode becomes less sensitive to instantaneous changes in fuel consumption as the number of total vehicle miles since the last reset increases.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE capacity, which corresponds to approximately 8% of tank volume. This reserve capacity was put in place to prevent the likelihood of customers running out of fuel when operating at maximum load conditions in areas where there aren’t many gas stations. NOTE: The Distance To Empty will remain equal to zero, until the vehicle runs out of fuel or is refueled.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE C/T Button 117 WARNING! Even if the display still reads a few degrees above 32°F ( 0°C), the road surface may be icy, particularly in woods or on bridges. Drive carefully under such conditions to prevent an accident and possible personal injury or property damage. Use this button to select a readout of the outside temperature and one of eight compass headings that indicate the direction in which the vehicle is facing.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Manual Compass Calibration NOTE: To ensure proper compass calibration, make sure the compass variance is properly set before manually calibrating the compass. If the compass appears erratic and the CAL symbol does not appear, you must manually put the compass into the “Calibration” mode. To Put Into a Calibration Mode Turn on the ignition and set the display to “Compass/ Temperature.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 119 To set the variance: Turn the ignition ON and set the display to “Compass/Temperature.” Press the RESET button approximately five seconds. The last variance zone number will be displayed. Press the STEP button to select the new variance zone and press the RESET button to resume normal operation.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE GARAGE DOOR OPENER — IF EQUIPPED The HomeLinkt Universal Transceiver replaces up to three remote controls (hand held transmitters) that operate devices such as garage door openers, motorized gates, or home lighting. It triggers these devices at the push of a button. The Universal Transceiver operates off your vehicle’s battery and charging system; no batteries are needed.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 121 Programming HomeLink NOTE: When programming a garage door opener, it is advised to park outside the garage. It is also recommended that a new battery be placed in the hand-held transmitter of the device being programmed to HomeLink for quicker training and accurate transmission of the radio-frequency signal. 1. Press and hold the two outer HomeLink buttons, and release only when the indicator light begins to flash (after 20 seconds).
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Your motorized door or gate will open and close while you are training the Universal Transceiver. Do not train the transceiver if people or pets are in the path of the door or gate. A moving door or gate can cause serious injury or death to people and pets or damage to objects. 2. Position the end of your hand-held transmitter 1-3 inches (3-8 cm) away from the HomeLink buttons while keeping the indicator light in view. 3.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE If the indicator light blinks rapidly for two seconds and then turns to a constant light, continue with (Programming( steps 6-8 to complete the programming of a rolling code equipped device (most commonly a garage door opener). 6. At the garage door opener receiver (motor-head unit) in the garage, locate the 9learn9 or 9smart9 button. This can usually be found where the hanging antenna wire is attached to the motor-head unit. 7.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE If you live in Canada or you are having difficulties programming a gate operator by using the 9Programming9 procedures (regardless of where you live), replace (Programming HomeLink( step 3 with the following: NOTE: If programming a garage door opener or gate operator, it is advised to unplug the device during the 9cycling9 process to prevent possible overheating. 3.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 125 Reprogramming a Single HomeLink Button To program a device to HomeLink using a HomeLink button previously trained, follow these steps: This device complies with part 15 of FCC rules and with RSS-210 of Industry Canada. Operation is subject to the following conditions: 1. Press and hold the desired HomeLink button. DO NOT release the button. • This device may not cause harmful interference. 2. The indicator light will begin to flash after 20 seconds.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE ELECTRICAL POWER OUTLETS The auxiliary electrical outlet can provide power for in cab accessories designed for use with the standard “cigar lighter” plug. The outlet is located in the instrument panel below the ash receiver. A cap is attached to the outlet base indicating “Power Outlet” 12V-20A. There is an additional Power Outlet in the center console of a 40/20/40 seat (if equipped).
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 127 CIGAR LIGHTER AND ASH RECEIVER The ash receiver is opened and closed by pushing on the front surface of the receiver and then allowing the receiver to open. The cigar lighter is located above and to the left of the ash receiver. As a child safety precaution, the lighter only operates with the ignition switch ON. It heats when pushed in and pops out automatically when ready for use.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE CUPHOLDERS Front Instrument Panel Cupholders — Automatic Transmission Only Your new Ram truck is equipped with dual-opening adjustable cupholders. The cupholder is opened and closed by pushing on the front surface. Each opening in the cupholder is adjustable and will hold cups and mugs of various sizes. To secure the cup, place the cup to be held into one of the cup wells and then push the cupholder arm toward the cup until it is held stable.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE STORAGE Center Storage Compartment — If Equipped 129 configure the storage area into compartments. For example, compartments can be configured to hold a lap-top computer, a cellular telephone, CD’s and miscellaneous items. The top of the cover provides a generous firm surface to serve as a desktop for your “mobile office.” WARNING! The center portion of the seat folds down to provide an armrest with unique storage compartments under the lid.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE Storage and Seats — If Equipped Located in the center of the front 40/20/40 seat cushion there is a storage compartment. Standard cab models also have storage behind the seat. The Quad Cab models provide additional storage under the rear seat. Lift the seat to access the storage compartment. FOLD FLAT LOAD FLOOR — IF EQUIPPED Fold Flat Load Floor — If Equipped Quad Cab models with a 60/40 rear seat, may be equipped with a folding steel load floor.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE WARNING! Do not operate the vehicle with loose items stored on the load floor. While driving or in an accident you may experience, abrupt stopping, rapid acceleration, or sharp turns. Loose objects stored on the load floor may move around with force and strike occupants, resulting in serious or fatal injury. 131 Unfolding the Load Floor 1. Lift the 60/40 seat cushion(s) to the upward position.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 2. Grasp the knob on the load floor and lift the knob until the load floor unfolds into position. Positioning the Load Floor for Storage Access Under the Seat 1. Lift the 60/40 seat cushion(s) to the upward position. 2. Unsnap the securing snap located at either side of the load floor. 3. Lift the load floor up to access storage under the load floor. WARNING! 3. Reverse the procedure to store the load floor.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE 133 PICKUP BOX 3 4. Reverse the procedure to put the load floor back in the secured down position before you operate the vehicle. The pickup box on your new Ram has many features designed for utility and convenience. NOTE: If you are installing a toolbox to the front of the pickup box, you must use Mopart toolbox brackets available from you dealer.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE You can carry wide building materials (sheets of plywood, etc.) by building a raised load floor. Place lumber across the box in the indentations provided above the wheel housings and in the bulkhead dividers to form the floor. WARNING! The pickup box is intended for load carrying purposes only, not for passengers, who should sit in seats and use seat belts. WARNING! • Care should always be exercised when operating a vehicle with unrestrained cargo.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE There are stampings in the sheet metal on the inner side bulkheads of the box in front of and behind both wheel housings. Place wooden boards across the box from side to side to create separate load compartments in the pickup box. There are four tie-down cleats bolted to the lower sides of the pickup box that can sustain loads up to 1000 lbs (450 kg) total. SLIDE-IN CAMPERS Camper Applications Certain truck models are not recommended for slide-in campers.
UNDERSTANDING THE FEATURES OF YOUR VEHICLE NOTE: Dual rear wheel pickup models require properly spaced rear clearance lights. If such a vehicle is operated without a tailgate, suitable lights must be installed. WARNING! To avoid inhaling carbon monoxide, which is deadly, the exhaust system on vehicles equipped with “Cap or Slide-In Campers” should extend beyond the overhanging camper compartment and be free of leaks.
UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS m Instruments And Controls . . . . . . . . . . . . . . . . . 141 ▫ Electronic Volume Control . . . . . . . . . . . . . . . 152 m Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . 142 ▫ Seek . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 m Instrument Cluster Description . . . . . . . . . . . . . 143 ▫ Tune . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 m Electronic Digital Clock . . . . . . . . . . . . . . . . .
UNDERSTANDING YOUR INSTRUMENT PANEL ▫ Cassette Player Features . . . . . . . . . . . . . . . . 154 ▫ Tone Control . . . . . . . . . . . . . . . . . . . . . . . . 161 ▫ CD Changer Control Capability — If Equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 ▫ AM/FM Selection . . . . . . . . . . . . . . . . . . . . . 161 ▫ Radio Display Messages . . . . . . . . . . . . . . . .
UNDERSTANDING YOUR INSTRUMENT PANEL ▫ Pinch Roller Release . . . . . . . . . . . . . . . . . . . 164 ▫ Noise Reduction . . . . . . . . . . . . . . . . . . . . . . 164 ▫ Operating Instructions — CD Player . . . . . . . . 164 ▫ Inserting The Compact Disc . . . . . . . . . . . . . . 164 ▫ Seek Button . . . . . . . . . . . . . . . . . . . . . . . . . 165 ▫ EJT CD (Eject) Button . . . . . . . . . . . . . . . . . . 165 139 ▫ CD Changer Control Capability — If Equipped . . . . . . . . . . . . . . . . . . . . .
UNDERSTANDING YOUR INSTRUMENT PANEL m Remote Sound System Controls — If Equipped . . 181 ▫ Heater Only — Fleet Vehicles . . . . . . . . . . . . . 185 ▫ Radio Operation . . . . . . . . . . . . . . . . . . . . . . 182 ▫ Air Conditioning—If Equipped . . . . . . . . . . . 187 ▫ Tape Player . . . . . . . . . . . . . . . . . . . . . . . . . 182 ▫ Electric Rear Window Defroster And Heated Sideview Mirrors — If Equipped . . . . . . . . . . 191 ▫ CD Player . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTANDING YOUR INSTRUMENT PANEL 141 INSTRUMENTS AND CONTROLS 4
UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER
UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER DESCRIPTION 1. Malfunction Indicator Light This light is part of an onboard diagnostic system which monitors the emissions and engine control system. If the vehicle is ready for emissions testing the light will come on when the ignition is first turned on and remain on, as a bulb check, until the engine is started.
UNDERSTANDING YOUR INSTRUMENT PANEL 2. Voltage Gauge When the engine is running, the gauge indicates the electrical system voltage. The pointer should stay within the normal range if the battery is charged. If the pointer moves to either extreme left or right and remains there during normal driving, the electrical system should be serviced. NOTE: If the gauge pointer moves to either extreme of the gauge, the “Check Gages” indicator will illuminate and a single chime will sound. 3.
UNDERSTANDING YOUR INSTRUMENT PANEL 7. Seat Belt Reminder Light When the ignition switch is first turned ON, this light will turn on for 5 to 8 seconds as a bulb check. During the bulb check, if the driver’s seat belt is unbuckled, a chime will sound. After the bulb check or when driving, if the driver seat belt remains unbuckled, the Seat Belt Warning Light will flash or remain on continuously.
UNDERSTANDING YOUR INSTRUMENT PANEL 12. ABS Warning Light This light monitors the Anti-Lock Brake System which is described elsewhere in this manual. This light will come on when the ignition key is turned to the ON position and may stay on for five seconds. If the ABS light remains on or comes on during driving, it indicates that the anti-lock portion of the brake system is not functioning and that service is required. See your authorized dealer immediately.
UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: If the gauge pointer moves to either extreme of the gauge, the “Check Gages” indicator will illuminate and a single chime will sound. 14. Security The light will flash rapidly for approximately 16 seconds when the vehicle theft alarm is arming. The light will flash at a slower rate after the alarm is set. The security light will also come on for about two seconds when the ignition is first turned ON. 15.
UNDERSTANDING YOUR INSTRUMENT PANEL If brake failure is indicated, immediate repair is necessary and continued operation of the vehicle in this condition is dangerous. Acceleration which causes the rear wheels to slip for a period of time may result in the red brake light illuminating and a brake switch code being set on ABS equipped vehicles. Depressing the brake pedal should extinguish the red brake light. 19.
UNDERSTANDING YOUR INSTRUMENT PANEL 149 hour value. The engine hours will be displayed for a period of 30 seconds until the ignition is turned off or the engine is started. stays on or comes on during driving, it means that the 4WD system is not functioning properly and that service is required. 21. LAMP OUT Light The LAMP OUT indicator in the instrument cluster alerts the driver if a defective bulb or wiring circuit is detected for headlamps, turn signal lamps, and stop lamps. 24.
UNDERSTANDING YOUR INSTRUMENT PANEL 27. Low Fuel Warning Light Glows when the pointer is between “E” and 1/8 indication mark (approximately 15% of tank volume) on the fuel gauge. When the fuel gauge pointer is on “E” (equivalent to Distance To Empty [DTE] = 0 on the overhead console if so equipped) there is reserve fuel capacity, which corresponds to approximately 8% of tank volume.
UNDERSTANDING YOUR INSTRUMENT PANEL 151 NOTE: When the ignition switch is turned to OFF, the Fuel Gage, Voltmeter, Oil Pressure and Engine Coolant Temperature gages may not show accurate readings. When the engine is not running, turn the ignition switch to ON to obtain accurate readings. Clock Setting Procedure ELECTRONIC DIGITAL CLOCK 2. Press the “H” button to set hours or the “M” button to set minutes. The time setting will increase each time you press a button.
UNDERSTANDING YOUR INSTRUMENT PANEL SALES CODE RBB—AM/FM STEREO RADIO WITH CASSETTE TAPE PLAYER AND CD CHANGER CAPABILITY NOTE: When first learning the control functions, the user should set the controls as shown in the following list. Tone Controls…As illustrated. Speaker Control…Centered. Power Button The volume control/power button pops out when pressed, this turns the sound system ON in the mode last used. Pushing the button back in turns the sound system OFF.
UNDERSTANDING YOUR INSTRUMENT PANEL For your convenience, the volume can be turned down, but not up, when the audio system is off and the ignition is ON. Seek Press and release the SEEK button to search for the next station in either the AM or FM mode. Press the top of the button to seek up and the bottom to seek down. The radio will remain tuned to the new station until you make another selection. Holding the button will bypass stations without stopping until you release it.
UNDERSTANDING YOUR INSTRUMENT PANEL Every time a preset button is used a corresponding button number will be displayed. Balance The balance control adjusts the left-to-right speaker balance. Press the BAL button in and it will pop out. Adjust the balance and push the button back in. Fade The fade control provides for balance between the front and rear speakers. Press the FADE button in and it will pop out. Adjust the balance and push the button back in.
UNDERSTANDING YOUR INSTRUMENT PANEL You can turn the tape player ON by inserting a cassette or activating the MODE button (with a cassette in the radio), but only when the ignition and radio are on. Each time a cassette is inserted the tape player will begin playing on the side of the cassette that is facing up in the player. Music Search Pressing the SEEK button while playing a tape will start the Music Search mode.
UNDERSTANDING YOUR INSTRUMENT PANEL NR (Noise Reduction) Pushing the Number 2 Pre-set button when a tape is playing deactivates the Dolby Noise Reduction System*. When Dolby is ON, the NR symbol appears on the display. Each time a tape is inserted the Dolby will turn ON. * “Dolby” noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. Dolby and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
UNDERSTANDING YOUR INSTRUMENT PANEL 157 Random can be cancelled by pressing the button a second time or by ejecting the CD from the changer. An ERR symbol will appear on the display if the laser is unable to read the Disc data for the following reasons: CD Diagnostic Indicators When driving over a very rough road, the CD player may skip momentarily. Skipping will not damage the disc or the player, and play will resume automatically.
UNDERSTANDING YOUR INSTRUMENT PANEL SALES CODE RAZ—AM/ FM STEREO RADIO WITH CASSETTE TAPE PLAYER, CD PLAYER AND CD CHANGER CONTROLS — IF EQUIPPED Operating Instructions — Radio NOTE: Power to operate the radio is controlled by the ignition switch. It must be in the ON or ACC position to operate the radio.
UNDERSTANDING YOUR INSTRUMENT PANEL Power Switch, Volume Control Press the ON/VOL control to turn the radio on. Turn the volume control clockwise to increase the volume. The volume will be displayed and continuously updated while the button is pressed. Seek Button (Radio Mode) Press and release the Seek button to search for the next station in either the AM or FM mode. Press the top of the button to seek up and the bottom to seek down. Holding the button will by pass stations until you release the button.
UNDERSTANDING YOUR INSTRUMENT PANEL Program Type News Nostalgia Oldies Personality Public Rhythm and Blues Religious Music Religious Talk Rock Soft Soft Rock Soft Rhythm and Blues Sports Talk Top 40 Weather Radio Display News Nostalga Oldies Persnlty Public R&B Rel Musc Rel Talk Rock Soft Soft Rck Soft R&B Sports Talk Top 40 Weather By pressing the SEEK button when the PTY icon is displayed, the radio will be tuned to the next frequency station with the same selected PTY name.
UNDERSTANDING YOUR INSTRUMENT PANEL Balance The Balance control adjusts the left-to-right speaker balance. Push in the button and it will pop out. Adjust the balance and push the button back in. The balance will be displayed and continuously updated while the button is turned. Fade The Fade control provides for balance between the front and rear speakers. Push in the button and it will pop out. Adjust the balance and push the button back in.
UNDERSTANDING YOUR INSTRUMENT PANEL To Set The Radio Push-button Memory When you are receiving a station that you wish to commit to push-button memory, press the SET button. SET 1 will show in the display window. Select the push-button you wish to lock onto this station and press and release that button. If a station is not selected within 5 seconds after pressing the SET button, the station will continue to play but will not be locked into push-button memory.
UNDERSTANDING YOUR INSTRUMENT PANEL Press the SEEK button up or down to move the track number to skip forward or backward 1 to 6 selections. Press the SEEK button once to move 1 selection, twice to move 2 selections, etc. Fast Forward (FF) Press the FF button up momentarily to advance the tape in the direction that it is playing. The tape will advance until the button is pressed again or the end of the tape is reached. At the end of the tape, the tape will play in the opposite direction.
UNDERSTANDING YOUR INSTRUMENT PANEL Pinch Roller Release If ignition power or the radio ON/OFF switch are turned off, the pinch roller will automatically retract to protect the tape from any damage. When power is restored to the tape player, the pinch roller will automatically reengage and the tape will resume play. Noise Reduction The Dolby Noise Reduction System* is on whenever the tape player is on, but may be switched off.
UNDERSTANDING YOUR INSTRUMENT PANEL If the volume control is ON, the unit will switch from radio to CD mode and begin to play. The display will show the track number and index time in minutes and seconds. Play will begin at the start of track one. NOTE: • You may eject a disc with the radio OFF. The ignition switch must be in the ON or ACC position to insert a disc with the radio OFF.
UNDERSTANDING YOUR INSTRUMENT PANEL FF/TUNE/RW Press FF (Fast Forward) and the CD player will begin to fast forward until FF is released. The RW ( Reverse) button works in a similar manner. Program Button 4 (Random Play) Press this button while the CD is playing to activate Random Play. This feature plays the tracks on the selected disc in random order to provide an interesting change of pace. Press the SEEK button to move to the next randomly selected track.
UNDERSTANDING YOUR INSTRUMENT PANEL 167 Time Button Press this button to change the display from elapsed CD playing time to time of day. Seek Button Press the SEEK up or down to select another track on the same disc. A SEEK symbol will appear on the display. Scan Button Press this button to play the first 10 seconds of each track. To stop the scan function, press the button a second time. Fast Forward And Rewind Buttons Press and hold the FF button for fast forward.
UNDERSTANDING YOUR INSTRUMENT PANEL CD Diagnostic Indicators When driving over a very rough road, the CD player may skip momentarily. Skipping will not damage the disc or the player, and play will resume automatically. SALES CODE RBK—AM/ FM STEREO RADIO WITH CD PLAYER AND CD CHANGER CONTROLS As a safeguard and to protect your CD player, one of the following warning symbols may appear on your display. A CD HOT symbol indicates the player is too hot. CD HOT will pause the operation.
UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: Power to operate the radio is supplied through the ignition switch. It must be in the ON or ACC position to operate the radio. Seek Press and release the SEEK button to search for the next station in either the AM or FM mode. Press the top of the button to seek up and the bottom to seek down. The radio will remain tuned to the new station until you make another selection. Holding the button in will bypass stations without stopping until you release it.
UNDERSTANDING YOUR INSTRUMENT PANEL AM/FM Selection Press the AM/FM button to change from AM to FM. The operating mode will be displayed next to the station frequency. The display will show ST when a stereo station is received. To Set The Radio Push-Button Memory When you are receiving a station that you wish to commit to push-button memory, press the SET button. SET 1 will show in the display window. Select the “1–5” button you wish to lock onto this station and press and release that button.
UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: Changes or modifications not expressively approved by the party responsible for compliance could void the user’s authority to operate the equipment. CD Player Operation NOTE: The ignition switch must be in the ON or ACC position and the volume control ON before the CD player will operate. Inserting The Compact Disc CAUTION! This CD player will accept 4 3⁄4 inch (12 cm) discs only. The use of other sized discs may damage the CD player mechanism.
UNDERSTANDING YOUR INSTRUMENT PANEL If you do not remove the disc within 15 seconds, it will be reloaded. The unit will continue in radio mode. The disc can be ejected with the radio and ignition OFF. FF/TUNE/RW Press FF (Fast Forward) and the CD player will begin to fast forward until FF is released. The RW ( Reverse) button works in a similar manner. Random Play — RND/Program Button 4 Press the RND (button 4) button while the CD is playing to activate Random Play.
UNDERSTANDING YOUR INSTRUMENT PANEL Mode Button To activate the CD changer, press the MODE button until CD information appears on the display. Push-Button While the CD changer is playing, press the NUMBER 1 push-button or the NUMBER 5 push-button to select a disc numbered higher or lower than the one currently being played. Seek Button Press the SEEK up or down to select another track on the same disc. A SEEK symbol will appear on the display.
UNDERSTANDING YOUR INSTRUMENT PANEL An ERR symbol will appear on the display if the laser is unable to read the Disc data for the following reasons: • Excessive vibration • Disc inserted upside down • Damaged disc • Water condensation on optics Radio Display Messages Your radio has been designed to display certain messages when a problem is detected with the CD player.
UNDERSTANDING YOUR INSTRUMENT PANEL SALES CODE RBQ—AM/FM STEREO RADIO WITH 6 - DISC CD CHANGER 175 NOTE: Power to operate the radio is controlled by the ignition switch. It must be in the ON or ACC position to operate the radio. Mode Press the MODE button repeatedly to select between AM, FM, the CD changer and Sirius Satellite Radio™ (if equipped). The display will show ST when a stereo station is received. Radio Operation Power/Volume Control Press the PWR/VOL control to turn the radio on.
UNDERSTANDING YOUR INSTRUMENT PANEL Seek Press and release the SEEK button to search for the next station in either the AM or FM mode. Press the top of the button to seek up and the bottom to seek down. The radio will remain tuned to the new station until you make another selection. Holding the button in will bypass stations without stopping until you release it. Tune Press the TUNE control up or down to increase or decrease the frequency.
UNDERSTANDING YOUR INSTRUMENT PANEL 5 seconds after pressing the SET RND button, the station will continue to play but will not be locked into pushbutton memory. You may add a second station to each push-button by repeating the above procedure with this exception: Press the SET button twice and SET 2 will show in the display window. Each button can be set for SET 1 and SET 2 in both AM and FM. This allows a total of 12 AM and 12 FM stations to be locked into push-button memory.
UNDERSTANDING YOUR INSTRUMENT PANEL Inserting The Compact Disc CAUTION! This CD player will accept 4 3⁄4 inch (12 cm) discs only. The use of other sized discs may damage the CD player mechanism. You may either insert or eject a disc with the radio OFF. If you insert a disc with the ignition ON and the radio OFF, the display will show the time of day. If you insert a disc with the ignition OFF, the display will show the time of day for about 5 seconds, then go out.
UNDERSTANDING YOUR INSTRUMENT PANEL If you have ejected a disc and have not removed it within 15 seconds, it will be reloaded. If the CD is not removed, the radio will continue to play the non-removed CD. If the CD is removed and there are other CD’s in the radio, the radio will play the next CD. If the CD is removed and there are no other CD’s in the radio, the radio will return to the last selected AM or FM mode. The disc can be ejected with the radio and ignition OFF.
UNDERSTANDING YOUR INSTRUMENT PANEL PTY (Program Type) Button Pressing this button once will turn on the PTY mode for 5 seconds. If no action is taken during the 5 second time out the PTY icon will turn off. Pressing the PTY button within 5 seconds will allow the program format type to be selected. Many radio stations do not currently broadcast PTY information.
UNDERSTANDING YOUR INSTRUMENT PANEL By pressing the SEEK button when the PTY icon is displayed, the radio will be tuned to the next frequency station with the same selected PTY name. The PTY function only operates when in the FM mode. The radio display will flash “SEEK” and the selected PTY program type when searching for the next PTY station. If no station is found with the selected PTY program type, the radio will return to the last station.
UNDERSTANDING YOUR INSTRUMENT PANEL increase the volume and pressing the bottom of the switch will decrease the volume. The center button of the right hand control will allow you to change the mode. The left hand control is a rocker type switch with a push button in the center. The function of the left hand control is different depending on which mode you are in. The following describes the left hand control operation in each mode.
UNDERSTANDING YOUR INSTRUMENT PANEL If you press the switch up or down twice it plays the second track, three times, it will play the third, etc. The button in the center of the left hand switch has no function in this mode. CASSETTE TAPE AND PLAYER MAINTENANCE To keep the cassette tapes and player in good condition, take the following precautions: 1. Do not use cassette tapes longer than C-90; otherwise, sound quality and tape durability will be greatly diminished. 2.
UNDERSTANDING YOUR INSTRUMENT PANEL COMPACT DISC MAINTENANCE To keep the compact discs in good condition, take the following precautions: 1. Handle the disc by its edge; avoid touching the surface. 2. If the disc is stained, clean the surface with a soft cloth, wiping from center to edge. 3. Do not apply paper or tape to the disc; avoid scratching the disc. 4. Do not use solvents such as benzene, thinner, cleaners, or antistatic sprays. 5. Store the disc in its case after playing. 6.
UNDERSTANDING YOUR INSTRUMENT PANEL CLIMATE CONTROLS The controls for the heating and ventilation system in this vehicle consist of a series of rotary knobs. These comfort controls can be set to obtain desired interior conditions.
UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: To improve your selection choices, the system allows you to operate at intermediate positions between the major modes. These intermediate positions are identified by the small dots. Panel Outside air flows through the outlets located in the instrument panel. Recirculation Modes (Panel or Bi-Level ) Select the recirculation modes when the outside air contains smoke or odors. This feature allows for recirculation of interior air only.
UNDERSTANDING YOUR INSTRUMENT PANEL Temperature Control 187 Air Conditioning—If Equipped The rotary knob at the center of the control panel controls the temperature of the interior air. You can choose your degree of comfort by rotating the knob. The coldest temperature setting is to the extreme left (blue region) and the warmest setting is to the extreme right (red region) of the rotation.
UNDERSTANDING YOUR INSTRUMENT PANEL snowflake button shows that the air conditioning is on. Press the button a second time to turn the air conditioning off. Slight changes in engine speed or power may be noticed when the air conditioning compressor is on. This is a normal occurrence as the compressor will cycle on and off to maintain comfort and increase fuel economy.
UNDERSTANDING YOUR INSTRUMENT PANEL Floor 189 Blower Control Outside air flows primarily through the floor outlets located under the instrument panel. Mix Outside air flows in equal proportions through the floor and defroster outlets, and the air conditioning may be on.
UNDERSTANDING YOUR INSTRUMENT PANEL Temperature Control The rotary knob at the center of the control panel controls the temperature of the interior air. You can choose your degree of comfort by rotating the knob. The coldest temperature setting is to the extreme left (blue region) and the warmest setting is to the extreme right (red region) of the rotation. Circulation The cab is designed with features to promote outside air circulation. There are grilles in the cab back panel.
UNDERSTANDING YOUR INSTRUMENT PANEL Electric Rear Window Defroster and Heated Sideview Mirrors — If Equipped The Electric Rear Window Defroster and Heated side view mirrors are activated by pressing the heated grid button, located on the Climate Control panel, with the ignition On. Turning Off the ignition will deactivate the Electric Rear Window Defroster and Heated side view mirrors feature. These features also turn off after activation, when 15 minutes have elapsed.
UNDERSTANDING YOUR INSTRUMENT PANEL snowflake button shows that the air conditioning is on. Press the button a second time to turn the air conditioning off. A/C Pushbutton Air Conditioning Operation To turn on the Air Conditioning, set the fan control at any speed and press the snowflake button located on the control panel. Conditioned air will be directed through the outlets selected by the mode control.
UNDERSTANDING YOUR INSTRUMENT PANEL 193 Recirculation Pushbutton Pushing the Recirculation button allows interior air to recirculate continuously in any position except defrost and defrost/floor mode for rapid cool down of the interior. See “Fast Cooldown” later in this section. the major modes. These intermediate positions are identified by the small dots and give an even blend of both modes.
UNDERSTANDING YOUR INSTRUMENT PANEL Mix Blower Control Outside air flows in equal proportions through the floor and defroster outlets. Defrost Outside air is primarily directed to the windshield through the defroster outlets located at the base of the windshield and side window demist outlets. NOTE: The air conditioning compressor operates in both Mix and Defrost or a blend of these modes, even if the A/C button has not been pressed. This dehumidifies the air to help dry the windshield.
UNDERSTANDING YOUR INSTRUMENT PANEL Dual Zone Temperature Control Use this control to regulate the temperature of the air inside the passenger compartment. This is accomplished by having separate temperature control slides for both the driver and front passenger. The blue area of the scale indicates cooler temperatures while the red area indicates warmer temperatures.
UNDERSTANDING YOUR INSTRUMENT PANEL edges of the instrument panel. The demisters also provide extra air ducts for circulation. They are in operation whenever the Floor, Mix or Defrost modes are in use. NOTE: When you turn off the engine you may hear a hissing sound from under the hood for a short period of time. This is a normal condition that occurs if the air conditioning system has been on. It is not an indication of a problem with the air conditioning system.
UNDERSTANDING YOUR INSTRUMENT PANEL speeds will reduce fogging. Interior fogging on the windshield can be quickly removed by selecting the defrost mode. Regular cleaning of the inside of the windows with a non-filming cleaning solution (vinegar and water works very well) will help prevent contaminates (cigarette smoke, perfumes, etc.) from sticking to the windows. Contaminates increase the rate of window fogging.
UNDERSTANDING YOUR INSTRUMENT PANEL Operating Tips Chart
STARTING AND OPERATING CONTENTS m Ignition/Starter Switch . . . . . . . . . . . . . . . . . . . 204 ▫ Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 ▫ Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 ▫ On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 ▫ Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 ▫ ACC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 ▫ Manual Transmission Key Release Button . . . .
STARTING AND OPERATING ▫ Operating Precautions . . . . . . . . . . . . . . . . . . 216 ▫ Transfer Case Reminder Light . . . . . . . . . . . . 230 ▫ Cooling System Tips — Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . 216 ▫ Electronically Shifted Transfer Case Operating Information/Precautions . . . . . . . . 230 m Transmission Shifting . . . . . . . . . . . . . . . . . . . . 218 ▫ Shifting Procedure - Electronically Shifted Transfer Case . . . . . . . . . . . . . . . . . .
STARTING AND OPERATING 201 ▫ Tire Loading And Tire Pressure . . . . . . . . . . . 247 m Tire Rotation Recommendations . . . . . . . . . . . . 261 m Tires—General Information . . . . . . . . . . . . . . . . 251 ▫ Dual Rear Wheels . . . . . . . . . . . . . . . . . . . . . 263 ▫ Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 251 m Engine Runaway . . . . . . . . . . . . . . . . . . . . . . . 264 ▫ Tire Inflation Pressures . . . . . . . . . . . . . . . . . 252 m Fuel Requirements . . .
STARTING AND OPERATING ▫ Trailer Towing — Hitches . . . . . . . . . . . . . . . 275 ▫ Connecting Trailer Lighting And Electric Trailer Brakes . . . . . . . . . . . . . . . . . . . . . . . . 276 ▫ Over The Road Operation With Snowplow Attached . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 ▫ Methods For Removing Snow . . . . . . . . . . . . 284 ▫ Trailer Weight And Trailer Tongue Weight . . . . 278 ▫ Operating Tips . . . . . . . . . . . . . . . . . . . . . . .
STARTING AND OPERATING m Driving Off-Road . . . . . . . . . . . . . . . . . . . . . . . 292 203 m Engine Data Plate . . . . . . . . . . . . . . . . . . . . . . 294 m Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING AND OPERATING IGNITION/STARTER SWITCH NOTE: This vehicle is equipped with a transmission shift interlocking system. The brake pedal must be depressed to shift out of Park (P). OFF Unlocks the steering wheel (if equipped with locking wheel) and the automatic transmission shift control with engine off. ON This is the normal running position. LOCK Locks the automatic transmission shift control into the PARK position.
STARTING AND OPERATING 205 ACC Allows the electrical accessories to be used when the engine is not running. Key Reminder An alarm will sound to remind you if the key is left in the ignition and the driver’s door is opened.
STARTING AND OPERATING • A heated intake air system both improves engine starting and reduces the amount of white smoke generated by a warming engine. Normal Starting Procedure — Engine Manifold AirTemperature Above 66°F (19°C) Observe the Instrument Panel Cluster lights when starting the engine. 1. Always apply the parking brake. 2. Shift into PARK for an automatic transmission. Fully depress and hold the clutch and shift into NEUTRAL for a manual transmission.
STARTING AND OPERATING CAUTION! Do not crank engine for more than 15 seconds at a time as starter motor damage may result. Turn key to OFF and wait at least two minutes before trying again. 5. When the engine starts, release the key. 6. Check to see that there is oil pressure. 7. Release the parking brake.
STARTING AND OPERATING • After the WAIT TO START light goes off, turn the ignition key to START. Do not press the accelerator during starting. • Check to see that there is oil pressure. • Allow the engine to idle at fast idle for about three minutes until the manifold heaters have completed the post-heat cycle. • Release the parking brake and drive. NOTE: Engine idle speed will automatically increase to 1000 rpm at low coolant temperatures to improve engine warm-up.
STARTING AND OPERATING 209 • Heat generated by the manifold heaters dissipates rapidly in a cold engine. If more than two minutes pass between the time the WAIT TO START light goes OFF and the engine is started, recycle the manifold heaters by turning the ignition OFF and then back ON. NOTE: When a diesel engine is allowed to run out of fuel or the fuel gels at low temperatures, air is pulled into the fuel system.
STARTING AND OPERATING WARNING! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. NOTE: The engine may run rough until the air is forced from all the fuel lines. Starting Fluids WARNING! STARTING FLUIDS or flammable liquids are NEVER TO BE USED in the Cummins Diesel (see Warning label).
STARTING AND OPERATING WARNING! Do not leave children or animals inside parked vehicles in hot weather. Interior heat build up may cause serious injury or death. NORMAL OPERATION Observe the following when the engine is operating. • All message center lights are off. • Check Engine Lamp is off. • Engine Oil Pressure is above 10 psi (69 kPa) at idle. • Low Oil Pressure light is off. • Voltmeter Operation: • The voltmeter may show a gauge fluctuation if certain engine temperatures are below 66°F (19°C).
STARTING AND OPERATING Fuel Operating Range NOTE: Refer to Fuel Requirements in this section for further details on fuel recommendations. Engine Block Heater The engine block heater warms engine coolant and permits quicker starts in cold weather. Connect the heater cord to a ground–fault interrupter protected 110–115 volt AC electrical outlet with a grounded, three-wire extension cord. *No. 1 diesel fuel should only be used where extended arctic conditions (-10°F/-23°C) exist.
STARTING AND OPERATING WARNING! Remember to disconnect the cord before driving. Damage to the 110–115 volt electrical cord could cause electrocution. NOTE: The block heater will require 110 Volts AC and 6.5 Amps to activate the heater element. Block Heater Usage A. Temperatures below 0°F (-18°C) • Block Heater Required for 15W-40 • Block Heater Recommended for 5W-40 B.
STARTING AND OPERATING Arctic Operation Where there are no provisions to keep the engine warm when it is operating in ambient temperatures consistently below (-10°F/-23°C), use 5W-40 synthetic engine oil and fuel that meets the requirements in Section 7, “Maintenance Procedures,” Engine Oil Selection. If temperatures are below 32°F (0°C), operate the engine at moderate speeds for 5 minutes before full loads are applied. Engine Warm-Up Avoid full throttle operation when the engine is cold.
STARTING AND OPERATING • automatic transmission is in Park (P) • vehicle speed is zero • Applying the throttle will cancel fast idle • If the engine is equipped with an aftermarket exhaust brake (manual transmissions only), operating the exhaust brake at idle will greatly improve warm up rate and will help keep the engine close to operating temperature during extended idle. Stopping The Engine Idle the engine a few minutes before routine shutdown.
STARTING AND OPERATING Engine Speed Control CAUTION! Prevent overspeeding the engine going down hill. When descending steep grades, use a combination of gears and service brakes to control vehicle/engine speed. Overspeed can cause severe engine damage. Operating Precautions Avoid Low Coolant Temperature Operation Continual operation at low coolant temperature below the normal range on the gauge (140°F/60°C) can be harmful to the engine.
STARTING AND OPERATING • Highway Driving — reduce your speed. • Up Steep Hills — select a lower transmission gear, but try and keep the torque converter locked. • Air Conditioning — turn it off temporarily. Do Not Operate The Engine With Low Oil Pressure When the engine is at normal operating temperature, the minimum oil pressures required are: Idle 700 to 800 RPM . . . . . . . . . . . . . . . 10 psi (69 kPa) Full speed and load . . . . . . . . . . . . . .
STARTING AND OPERATING • sudden change, outside the normal operating range, in the engine operating temperature • excessive smoke • oil pressure drop TRANSMISSION SHIFTING Four-Speed Overdrive Automatic Transmission — If Equipped The gear shift selector display, located in the instrument panel cluster, indicates the transmission gear range (the selector is illuminated for night driving). The selector lever is mounted on the right side of the steering column.
STARTING AND OPERATING WARNING! It is dangerous to shift the selector lever out of “P” or “N” if the engine speed is higher than idle speed. If your foot is not firmly on the brake pedal, the vehicle could accelerate quickly forward or in reverse. You could lose control of the vehicle and hit someone or something. Only shift into gear when the engine is idling normally and when your right foot is firmly on the brake pedal. “R” Reverse Use this range only after the vehicle has come to a complete stop.
STARTING AND OPERATING “1” First Use this position for driving up very steep hills and for engine braking at low speeds 20 mph (32 km/h) or less when going downhill. To prevent excessive engine speed, do not exceed 25 mph (40 km/h) in this range. NOTE: Use caution when operating a heavily loaded vehicle in “2” Second or “1” First gear selections in high ambients as torque converter slip can impose significant additional heat load on the cooling system.
STARTING AND OPERATING • the engine coolant has reached normal operating temperature; • vehicle speed is above approximately 30 mph (48 km/h); • the “TOW/HAUL” switch has not been activated; • transmission has reached normal operating temperature. The transmission will downshift from Overdrive to Drive if the accelerator pedal is fully depressed at vehicle speeds above approximately 35 mph (56 km/h). Overdrive can be locked out by pressing the “TOW/ HAUL” button located on the selector lever.
STARTING AND OPERATING occurs, press the “TOW/HAUL” button. This will improve performance and reduce the potential for transmission overheating or failure due to excessive shifting. Pressing the “TOW/HAUL” button, when the transmission is sufficiently warm, will demonstrate that the transmission is able to shift into and out of overdrive. Torque Converter Clutch A feature, designed to improve fuel economy, has been included in the automatic transmission on your vehicle.
STARTING AND OPERATING Truck models with manual transmission are equipped with a clutch interlocking ignition system. The clutch pedal must be fully depressed to start the vehicle. Fully depress the clutch pedal before shifting gears. As you release the clutch pedal, lightly depress the accelerator pedal. When launching a stationary vehicle, keep the engine speed low until the clutch is fully engaged. Damage to the clutch can result from starting in 2nd or 3rd gear.
STARTING AND OPERATING avoid overspeeding the engine and clutch. For acceleration at speeds less than 15 mph (25 km/h), 2nd gear is recommended. CAUTION! When descending a hill, be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage. Fully depress the clutch pedal before shifting gears. As you release the clutch pedal, lightly depress the accelerator pedal.
STARTING AND OPERATING together and the overall close ratios enable the driver to optimize available engine power with road speed. For improved clutch life, all six forward gears should be used. For steady highway driving with light acceleration, 6th gear is recommended. When shifting from 4th to 5th gear, apply side effort away and forward without pushing hard enough to engage Reverse gear.
STARTING AND OPERATING CAUTION! When descending a hill, be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage. FOUR-WHEEL- DRIVE OPERATION — IF EQUIPPED • Four-Wheel-Drive Dodge Ram Trucks are equipped with either a Manually Shifted transfer case or an Electronically Shifted transfer case. See the operating instructions for your transfer case, located within this section.
STARTING AND OPERATING 227 The 4-wheel-drive light (4WD), located in the instrument cluster, alerts the driver that the vehicle is in 4-wheel drive and that the front and rear driveshafts are locked together. This light illuminates when the transfer case is shifted to either the 4H or 4L positions. There is no light for the 2H or N (Neutral) positions. NOTE: Do not attempt to make a shift while only the front or rear wheels are spinning.
STARTING AND OPERATING WARNING! You or others could be injured if you leave the vehicle unattended with the transfer case in the Neutral (N) position without first fully engaging the parking brake. The transfer case Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move regardless of the transmission position. The parking brake should always be applied when the driver is not in the vehicle.
STARTING AND OPERATING Shifting Procedure - Manually Shifted Transfer Case 229 vehicle in motion, the transfer case will engage / disengage faster if you momentarily release the accelerator pedal after completing the shift. Apply a constant force when shifting the transfer case lever. 2H or 4H ⇔ 4L With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift an automatic transmission to N (Neutral) or depress the clutch on a manual transmission.
STARTING AND OPERATING NOTE: Shifting into or out of 4L is possible with the vehicle completely stopped, however difficulty may occur due to the mating clutch teeth not being properly aligned. Several attempts may be required for clutch teeth alignment and shift completion to occur. The preferred method is with the vehicle rolling 2 to 3 mph (3 to 5 km/h). Avoid attempting to engage or disengage 4L with the vehicle moving faster than 2 to 3 mph (3 to 5 km/h).
STARTING AND OPERATING position - see Shifting Procedure section for specific shifting instructions. The 4HI and 4LO positions are designed for loose, slippery road surfaces only. Driving in the 4HI and 4LO positions on dry hard surfaced roads may cause increased tire wear and damage to the driveline components. NOTE: The transfer case Neutral (N) position is selected by depressing the recessed button located on the lower left hand corner of the 4WD Control Switch.
STARTING AND OPERATING NOTE: Before retrying a selection, make certain that all the necessary requirements for selecting a new transfer case position have been met. To retry the selection, turn the control knob back to the current position, wait five (5) seconds, and retry selection. To find the shift requirements, refer to the 9Shifting Procedure9 for your transfer case, located in this section of the owner’s manual. The “SERVICE 4WD” warning light monitors the electric shift 4WD system.
STARTING AND OPERATING WARNING! You or others could be injured if you leave the vehicle unattended with the transfer case in the Neutral (N) position without first fully engaging the parking brake. The transfer case Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move regardless of the transmission position. The parking brake should always be applied when the driver is not in the vehicle.
STARTING AND OPERATING Shifting Procedure - Electronically Shifted Transfer Case NOTE: If any of the requirements to select a new transfer case position have not been met, the transfer case will not shift.The indicator light for the previous position will remain ON and the newly selected position indicator light will continue to flash until all the requirements for the selected position have been met.
STARTING AND OPERATING 235 return the control knob back to the original position, make certain all shift requirements have been met, wait five (5) seconds and try the shift again. key must be in the ON position with the engine either RUNNING or OFF. This shift cannot be completed if the key is in the accessory position.
STARTING AND OPERATING Preferred Procedure 1. With engine RUNNING, slow vehicle to 2 to 3 mph (3 to 5 km/h). 2. Shift the transmission into NEUTRAL (depress clutch on manual transmissions). 3. While still rolling, rotate the transfer case control switch to the desired position. 4. After the desired position indicator light is ON (not flashing), shift transmission back into gear (release clutch on manual transmissions). Alternate Procedure 1. Bring the vehicle to complete stop. 2.
STARTING AND OPERATING LIMITED-SLIP DIFFERENTIAL — IF EQUIPPED The limited-slip differential provides additional traction on snow, ice, mud, sand and gravel, particularly when there is a difference between the traction characteristics of the surface under the right and left rear wheels. During normal driving and cornering, the limited-slip unit performs similarly to a conventional differential.
STARTING AND OPERATING PARKING BRAKE The foot operated parking brake is positioned below the lower left corner of the instrument panel. To release the parking brake, pull the parking brake release handle. NOTE: The instrument cluster red brake warning light will come on and flash to indicate that the parking brake is applied. You must be sure that the parking brake is fully applied before leaving the vehicle.
STARTING AND OPERATING WARNING! • Always fully apply the parking brake when leaving your vehicle, or it may roll and cause damage or injury. Also be certain to leave an automatic transmission in Park, a manual transmission in Reverse or first gear. Failure to do so may allow the vehicle to roll and cause damage or injury. • Leaving children in a vehicle unattended is dangerous for a number of reasons. A child or others could be injured.
STARTING AND OPERATING Brake Noise During normal operation of the brake system certain noises may be present from time to time. Occasional 9groan9 or 9squeal9 noises may occur during normal operation of the brake system which may not be indicative of a problem. These noises may be heard at any time the brakes are applied but may be more noticeable during the first few brake applications in the morning.
STARTING AND OPERATING WARNING! • Anti-lock system (ABS) cannot prevent the natural laws of physics from acting on the vehicle, nor can it increase braking or steering efficiency beyond that afforded by the condition of the vehicle brakes and tires or the traction afforded. • The ABS cannot prevent accidents, including those resulting from excessive speed in turns, following another vehicle too closely, or hydroplaning. Only a safe, attentive, and skillful driver can prevent accidents.
STARTING AND OPERATING ABS Warning Light The Anti-lock Brake System includes an amber warning light, located in the instrument cluster. When the light is illuminated, the Anti-lock Brake System is not functioning. The system reverts to standard non-anti-lock brakes. WARNING! Pumping of the anti-lock brakes will diminish their effectiveness and may lead to an accident. Pumping makes the stopping distance longer. Just press firmly on your brake pedal when you need to slow down or stop.
STARTING AND OPERATING TIRE SAFETY INFORMATION Tire Markings 243 • European Metric tire sizing is based on European design standards. Tires designed to this standard have the tire size molded into the sidewall beginning with the section width. The letter 9P9 is absent from this tire size designation. Example: 215/65R15 96H • LT(Light Truck)-Metric tire sizing is based on U.S. design standards.
STARTING AND OPERATING Tire Sizing Chart EXAMPLE: Size Designation: P = Passenger car tire size based on U.S. design standards (....blank....( = Passenger car tire based on European design standards LT = Light Truck tire based on U.S. design standards T = Temporary Spare tire 31 = Overall Diameter in Inches (in) 215 = Section Width in Milimeters (mm) 65 = Aspect Ratio in Percent (%) —Ratio of section height to section width of tire. 10.
STARTING AND OPERATING 245 EXAMPLE: Service Description: 95 = Load Index —A numerical code associated with the maximum load a tire can carry. H = Speed Symbol —A symbol indicating the range of speeds at which a tire can carry a load corresponding to its load index under certain operating conditions. —The maximum speed corresponding to the Speed Symbol should only be achieved under specified operating conditions. (ie. tire pressure, vehicle loading, road conditions and posted speed limits).
STARTING AND OPERATING Tire Identification Number (TIN) The TIN may be found on one or both sides of the tire however the date code may only be on one side. Tires with white sidewalls will have the full TIN including date code located on the white sidewall side of the tire. Look for the TIN on the outboard side of black sidewall tires as mounted on the vehicle. If the TIN is not found on the outboard side then you will find it on the inboard side of the tire.
STARTING AND OPERATING Tire Loading and Tire Pressure 247 Tire and Loading Information Placard Tire Placard Location NOTE: Some vehicles have a “Tire and Loading Information” placard located on the driver’s side “B” pillar. 5 This placard tells you important information about the, 1) number of people that can be carried in the vehicle 2) the total weight your vehicle can carry 3) the tire size designed for your vehicle 4) the cold tire inflation pressures for the front, rear and spare tires.
STARTING AND OPERATING Loading The vehicle maximum load on the tire must not exceed the load carrying capacity of the tire on your vehicle. You will not exceed the tire’s load carrying capacity if you adhere to the loading conditions, tire size and cold tire inflation pressures specified on the Tire and Loading Information placard and the Vehicle Loading section of this manual.
STARTING AND OPERATING 5. Determine the combined weight of luggage and cargo being loaded on the vehicle. That weight may not safely exceed the available cargo and luggage load capacity calculated in step 4. 6. If your vehicle will be towing a trailer, load from your trailer will be transferred to your vehicle. Consult this manual to determine how this reduces the available cargo and luggage load capacity of your vehicle.
STARTING AND OPERATING
STARTING AND OPERATING WARNING! Overloading of your tire is dangerous. Overloading can cause tire failure, affect vehicle handling, and increase your stopping distance. Use tires of the recommended load capacity for your vehicle. Never overload them. TIRES—GENERAL INFORMATION Tire Pressure Proper tire inflation pressure is essential to the safe and satisfactory operation of your vehicle. Three primary areas are affected by improper tire pressure: 251 1.
STARTING AND OPERATING 2. Economy— Improper inflation pressures can cause uneven wear patterns to develop across the tire tread. These abnormal wear patterns will reduce tread life resulting in a need for earlier tire replacement. Underinflation also increases tire rolling resistance and results in higher fuel consumption. maximum loaded vehicle condition. These pressure conditions will be found in the “Supplemental Tire Pressure Information” section of this manual. 3.
STARTING AND OPERATING 253 check tire pressure. Do not make a visual judgement when determining proper inflation. Radial tires may look properly inflated even when they are underinflated. Check tire pressures more often if subject to a wide range of outdoor temperatures, as tire pressures vary with temperature changes. CAUTION! Tire pressures change by approximately 1 psi (7 kPa) per 12° F (7° C) of air temperature change.
STARTING AND OPERATING Tire Pressures for High Speed Operation The manufacturer advocates driving at safe speeds within posted speed limits. Where speed limits or conditions are such that the vehicle can be driven at high speeds, maintaining correct tire inflation pressure is very important. Increased tire pressure and reduced vehicle loading may be required for high speed vehicle operation.
STARTING AND OPERATING Radial-Ply Tires WARNING! Combining radial ply tires with other types of tires on your vehicle will cause your vehicle to handle poorly. The instability could cause an accident. Always use radial ply tires in sets of four (or 6, in case of trucks with dual rear wheels). Never combine them with other types of tires. Cuts and punctures in radial tires are repairable only in the tread area because of sidewall flexing. Consult your authorized tire dealer for radial tire repairs.
STARTING AND OPERATING Do not install a wheel cover or attempt to mount a conventional tire on the compact spare wheel, since the wheel is designed specifically for the compact spare. Tire Spinning When stuck in mud, sand, snow, or ice conditions, do not spin your vehicle’s wheels above 35 mph (55 km/h). Do not install more than one compact spare tire/wheel on the vehicle at any given time. See the paragraph on Freeing A Stuck Vehicle in Section 6 of this manual.
STARTING AND OPERATING Tread Wear Indicators Tread wear indicators are in the original equipment tires to help you in determining when your tires should be replaced. These indicators are molded into the bottom of the tread grooves and will appear as bands when the tread depth becomes 1/16 inch (2 mm). When the indicators appear in 2 or more adjacent grooves, the tire should be replaced. 257 Many states have laws requiring tire replacement at this point.
STARTING AND OPERATING WARNING! CAUTION! • Do not use a tire, wheel size or rating other than that specified for your vehicle. Some combinations of unapproved tires and wheels may change suspension dimensions and performance characteristics, resulting in changes to steering, handling, and braking of your vehicle. This can cause unpredictable handling and stress to steering and suspension components. You could lose control and have an accident resulting in serious injury or death.
STARTING AND OPERATING Improper alignment will not cause vehicle vibration. Vibration may be a result of tire and wheel out-ofbalance. Proper balancing will reduce vibration and avoid tire cupping and spotty wear. SUPPLEMENTAL TIRE PRESSURE INFORMATION A light load vehicle condition is defined as two passengers {150 lbs (68 kg) each} plus 200 lbs (91kg) of cargo.
STARTING AND OPERATING These cautions apply to all chain traction devices, including link and cable (radial) chains. Tire chain use is permitted only on the rear tires of Ram 4X2 trucks. NOTE: The use of class “U” chains is permitted on the front and rear of 4X4, 2500 Ram Trucks with LT245/ 70R17E tires. NOTE: The use of class “U” chains is permitted on the front and rear of 4X4, 3500 Ram Trucks with Dual Rear Wheels and LT235/80R17E tires.
STARTING AND OPERATING SNOW TIRES Snow tires should be of the same size and type construction as the front tires. Consult the manufacturer of the snow tire to determine any maximum vehicle speed requirement associated with the tire. These tires should always be operated at the vehicle maximum capacity inflation pressures under any load condition. While studded tires improve performance on ice, skid and traction capability on wet or dry surfaces may be poorer than that of non-studded tires.
STARTING AND OPERATING Follow the recommended tire rotation frequency for your type of driving found in the “Maintenance Schedules” Section of this manual. More frequent rotation is permissible if desired. The reasons for any rapid or unusual wear should be corrected prior to rotation being performed. NOTE: On Canadian vehicles only, if your Ram truck is equipped with All-Season type tires on the front and ON/OFF Road type tires mounted on the rear, do not use a front to back rotation pattern.
STARTING AND OPERATING Dual Rear Wheels 263 CAUTION! 3500 Dual Rear Tires have only one approved direction of rotation. This is to accommodate the asymmetrical design (tread pattern) of the ON/OFF road tire and the use of Outline White Letter (OWL) tires. The tires used on dual wheel assemblies should be matched for wear to prevent overloading one tire in a set. To check if tires are even, lay a straight edge across all four tires. The straight edge should touch all the tires.
STARTING AND OPERATING ENGINE RUNAWAY WARNING! In case of engine runaway due to flammable fumes from gasoline spills or turbocharger oil leaks being sucked into the engine do the following to help avoid personal injury and/or vehicle damage: 1. Shut off engine ignition switch. 2. Using a CO2 or dry chemical type fire extinguisher, direct the spray from the fire extinguisher into the grille on the passenger side so that the spray enters the engine air intake.
STARTING AND OPERATING Diesel fuel is seldom completely free of water. To prevent fuel system trouble, drain the accumulated water from the fuel/water separator using the fuel/water separator drain provided. If you buy good quality fuel and follow the cold weather advice above, fuel conditioners should not be required in your vehicle. If available in your area, a high cetane “premium” diesel fuel may offer improved cold-starting and warm-up performance.
STARTING AND OPERATING CAUTION! WARNING! Damage to the fuel system or emission control system could result from using an improper fuel tank filler tube cap (gas cap). A poorly fitting cap could let impurities into the fuel system. • Remove the fuel tank filler tube cap (gas cap) slowly to prevent fuel spray from the filler neck which may cause injury. • The volatility of some fuels may cause a buildup of pressure in the fuel tank that may increase while you drive.
STARTING AND OPERATING Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system which is not covered by the warranty. Proper maintenance of the engine fuel filter and fuel tank is essential. (See Section 7 for Maintenance Procedures). NOTE: Climatized diesel fuel is a blend of Number 2 and Number 1 Diesel fuel which reduces the temperature at which wax crystals form in the fuel.
STARTING AND OPERATING Number 2 Diesel Fuel Specifications Fuel Properties - No. 2 - Diesel Reference Viscosity - 1.9to 4.1 centistokes (ASTM D-445) Cetane Number - 40 min. (ASTM D613) Sulfur Content -.05% by weight (ASTM D-2622) Water & Sediment - less than (ASTM D-2709) 0.05 % by volume Carbon Residue - Less (Ramsbottom ASTM than.35% D-524 Flash Point - 125°F min.
STARTING AND OPERATING VEHICLE LOADING Certification Label As required by National Highway Traffic Safety Administration Regulations, your vehicle has a certification label affixed to the driver’s side door or pillar. This label contains the month and year of manufacture, Gross Vehicle Weight Rating (GVWR), Gross Axle Weight Rating (GAWR) front and rear, and Vehicle Identification Number (VIN). A Month-Day-Hour (MDH) number is included on this label and indicates the Month, Day and Hour of manufacture.
STARTING AND OPERATING Tire Size This is the minimum allowable tire size for your vehicle. Replacement tires must be equal to the load capacity of this tire size. Loading The actual total weight and the weight of the front and rear of your vehicle at the ground can best be determined by weighing it when it is loaded and ready for operation. Rim Size This is the rim size that is appropriate for the tire size listed.
STARTING AND OPERATING Improper weight distributions can have an adverse effect on the way your vehicle steers and handles and the way the brakes operate. CAUTION! Do not load your vehicle any heavier than the GVWR or the maximum front and rear GAWR. If you do, parts on your vehicle can break, or it can change the way your vehicle handles. This could cause you to lose control. Also overloading can shorten the life of your vehicle. An EXAMPLE of a loaded vehicle is shown in the following chart.
STARTING AND OPERATING TRAILER TOWING All Dodge Ram Pickup trucks are intended to tow trailers up to 2,000 lbs (907 kg) without added equipment or alterations to standard equipment. Your vehicle may be factory equipped for safe towing of trailers weighing over 2,000 lbs (907 kg) with the optional Trailer Tow Prep Package. See your Dodge dealer for package content. To Maintain Warranty Coverage Follow the requirements and recommendations in this manual concerning vehicles used for trailer towing.
STARTING AND OPERATING 273 CAUTION! CAUTION! • During the first 500 miles (805 km) your new vehicle is driven, do not tow a trailer. Doing so may damage your vehicle. • When first towing a trailer, limit your speed to 50 mph (80 km/h) during the first 500 miles (805 km) of towing. When hauling cargo or towing a trailer, do not overload your vehicle or trailer.
STARTING AND OPERATING must be considered as part of the total load on your vehicle. Refer to the Certification label located at the driver’s door for the Gross Vehicle Weight Rating. WARNING! Improper towing can lead to an injury accident. Follow these guidelines to make your trailer towing as safe as possible: Axle Lubricant and Trailer Towing 2500/3500 Models • The Axles on 2500/3500 Models are trailer tow ready and DO NOT REQUIRE any special axle lubes or additives.
STARTING AND OPERATING • Use an approved wiring harness connector on the trailer. Standard equipment on all RAM pickup models provides a 4-way trailer tow connector located under the bumper. This connector contains the following vehicle circuits: park/tail lamps, left stop/turn lamp, right stop/turn lamp, and ground. With the optional Trailer Tow Prep package a 7-way connector is provided with the following additional circuits: backup lamp, trailer battery and electric brake.
STARTING AND OPERATING With a Class III Hitch, your vehicle can be equipped to tow trailers with a Gross Trailer Weight (GTW) of 5,000 lbs (2 268 kg) maximum. Factory-installed rear step bumpers are rated a Class III hitch. Tongue weight must be equal to at least 10% of the gross trailer weight (GTW), but no more than 15% of the GTW. A frame mounted hitch of up to Class IV rating, as rated by the hitch manufacturer, is supplied as part of the trailer tow prep package.
STARTING AND OPERATING 277 CAUTION! CAUTION! Adding lights or electrical devices to the headlamp/ park lamp circuit can be accomplished by connecting to the standard 4-way trailer tow connector located behind the rear bumper. The maximum current capacity for the park lamp circuit should not exceed 15 amps total (a typical park lamp bulb can draw from 0.5 to 1.0 amperes of current). No connections can be made to the headlamp switch itself, because it is not designed for high current applications.
STARTING AND OPERATING Trailer Weight and Trailer Tongue Weight Gross Trailer Weight (GTW) means the weight of the trailer plus the weight of all cargo, consumables and equipment loaded on the trailer when in actual underway towing condition. The recommended way to measure GTW is to put your fully loaded trailer on a vehicle scale. The entire weight of the trailer must be supported by the scale. Tongue Weight is the weight placed on the vehicle’s trailer hitch by the trailer.
STARTING AND OPERATING 279 NOTE: When towing a trailer, the following requirements must be adhered to: Trailer Towing Information (Maximum Trailer Weight Ratings) • GCWR must not be exceeded (Trailer Towing Guide( • Total weight must be distributed between the tow vehicle and the trailer such that the following four (4) ratings are not exceeded: NOTE: For trailer towing information (maximum trailer weight ratings) refer to the following website address: http:// www.dodge.com/towing. 1. GVWR 2.
STARTING AND OPERATING NOTE: • These mirrors are power adjustable and heated. • The passenger side main mirror is flat. Cooling System Tips — Trailer Towing To reduce potential for engine and transmission overheating, take the following actions in high ambient temperatures: • City Driving— when stopped, put the transmission in N (Neutral) and increase the engine idle speed.
STARTING AND OPERATING • Highway Driving— reduce your speed. • Air Conditioning— turn it off temporarily. • Hilly Terrain— Turn overdrive off. See Cooling System Operating information in the Service and Maintenance section of this manual for more information. Automatic Transmission Oil Temperature Warning Light All vehicles with heavy duty transmission oil cooling are equipped with a transmission sump oil temperature sensor and warning light.
STARTING AND OPERATING If your vehicle has an automatic transmission and you tow a trailer frequently, change transmission fluid and filter every 30,000 miles (48 000 km) SNOWPLOW Snowplow Prep Packages are available as a factory installed option. These packages include components necessary to equip your vehicle with a snowplow.
STARTING AND OPERATING Before plowing • Check the hydraulic system for leaks and proper fluid level. • Check the mounting bolts and nuts for proper tightness. • Check the runners and cutting edge for excessive wear. The cutting edge should be 1/4 to 1/2 inch above ground in snow plowing position. • Check that snowplow lighting is connected and functioning properly. Snowplow Prep Package Model Availability For Information about snowplow applications visit www.dodge.
STARTING AND OPERATING of the plow. Front end tow-in should be checked and reset if necessary at the beginning and end of the snowplow season. This will help prevent uneven tire wear. Methods For Removing Snow The blade should be lowered whenever the vehicle is parked. Maintain and operate your vehicle and snowplow equipment following the recommendations provided by the specific snowplow manufacturer.
STARTING AND OPERATING NOTE: During snowplow usage on vehicles equipped with an overhead console module, the outside temperature display will show higher temperatures than the outside ambient temperature. The higher displayed temperature is due to blocked or reduced airflow to the underhood ambient temperature sensor by the snowplow. This is common and outside temperature display operation will return to normal when the snowplow is removed.
STARTING AND OPERATING RECREATIONAL TOWING — 4–WHEEL DRIVE VEHICLES (BEHIND MOTORHOME, ETC.) CAUTION! Internal damage to the transfer case will occur if a front or rear wheel lift is used when recreational towing. NOTE: Both the Manual Shift and Electronic Shift transfer cases must be shifted into Neutral (N) for recreational towing. Automatic transmissions must be placed in P (Park) position for recreational towing. Manual transmissions must be left in gear (not in neutral) for recreational towing.
STARTING AND OPERATING 5. Shift transfer case lever into N (NEUTRAL). 6. Start the engine. 7. Shift automatic transmission into Reverse (R). 8. Release brake pedal for five seconds and ensure that there is no vehicle movement. 9. Repeat steps 7 and 8 with the transmission in Drive (D). 10. Shut OFF the engine and place the ignition key to the unlocked OFF position. 11. Shift automatic transmission into P (PARK). 12. Apply the parking brake. 13. Attach vehicle to tow vehicle with tow bar. 14.
STARTING AND OPERATING 4. Shift automatic transmission to N (NEUTRAL), or depress the clutch on manual transmissions. 5. Shift transfer case lever to desired position. 6. Shift automatic transmission into P (Park). WARNING! You or others could be injured if you leave the vehicle unattended with the transfer case in the N (NEUTRAL) position without first fully engaging the parking brake.
STARTING AND OPERATING CAUTION! It is necessary to follow these steps to be certain that the transfer case is fully in Neutral (N) before recreational towing to prevent damage to internal parts. 1. Bring vehicle to a complete stop. 2. Shut OFF the engine. 3. Place ignition key in the ON position. 4. Depress the brake pedal. 5. Shift automatic transmission to Neutral (N) or depress clutch on manual transmission. 6.
STARTING AND OPERATING NOTE: Items 1 through 5 are requirements that must be met prior to depressing the Neutral (N) selection button, and must continue to be met until the 4 seconds elaspes and the shift has been completed.
STARTING AND OPERATING 4. Depress the brake pedal. 5. Shift automatic transmission to Neutral (N) or depress clutch on manual transmission. 6. Using the point of a ballpoint pen or similar object, depress the recessed transfer case Neutral (N) button for 1 second. 7. After the Neutral (N) indicator light turns off release the Neutral (N) button. 8. After the Neutral (N) button has been released the transfer case will shift to the position identified by the selector switch. 9.
STARTING AND OPERATING WARNING! CAUTION! You or others could be injured if you leave the vehicle unattended with the transfer case in the Neutral (N) position without first fully engaging the parking brake. The transfer case Neutral (N) position disengages both the front and rear driveshafts from the powertrain and will allow the vehicle to move despite the transmission position. The parking brake should always be applied when the driver is not in the vehicle.
STARTING AND OPERATING If you must back down a hill, back straight down using REVERSE gear. Never back down in NEUTRAL, or diagonally across the hill. When driving over sand, mud, and other soft terrain, shift to low gear and drive steadily. Apply the accelerator slowly to avoid spinning the wheels. DO NOT REDUCE the tire pressures for this type of driving.
STARTING AND OPERATING 3. Replace tires when tread wear indicators first become visible. 4. Keep tires properly inflated. 5. Maintain sufficient distance between your vehicle and the car in front to avoid a collision in a sudden stop. ENGINE DATA PLATE Use the information from the engine data plate when discussing service or sourcing parts for your engine. The engine data plate is located on the intake side of the breather cover.
WHAT TO DO IN EMERGENCIES CONTENTS m Hazard Warning Lights . . . . . . . . . . . . . . . . . . 296 m Jump-Starting . . . . . . . . . . . . . . . . . . . . . . . . . 310 m Adding Fuel — 24–Valve Cummins Turbo Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 ▫ With Portable Starting Unit . . . . . . . . . . . . . . 313 m Jack Location . . . . . . . . . . . . . . . . . . . . . . . . . . 298 ▫ All Models . . . . . . . . . . . . . . . . . . . . . . . . . . 298 m Changing A Flat Tire .
WHAT TO DO IN EMERGENCIES HAZARD WARNING LIGHTS The Hazard Warning switch is mounted on the top of the steering column as shown in the illustration. will flash off and on to warn oncoming traffic of an emergency. Push the button a second time to turn off the flashers. This is an emergency warning system and should not be used when the vehicle is in motion. Use it when your vehicle is disabled and is creating a safety hazard for other motorists.
WHAT TO DO IN EMERGENCIES ADDING FUEL — 24–VALVE CUMMINS TURBO DIESEL WARNING! A fire may result if fuel is pumped into a portable container that is on a truck bed. You could be burned. Always place fuel containers on the ground while filling. NOTE: When a diesel engine is allowed to run out of fuel, air is pulled into the fuel system. You may try priming as described below.
WHAT TO DO IN EMERGENCIES 4. Repeat the procedure if the engine does not start. CAUTION! Do not engage the starter motor for more than 15 seconds at a time. Allow two minutes between the cranking intervals. NOTE: The engine may run rough until the air is forced from all the fuel lines. JACK LOCATION All Models The jack and jack tools are stored under the passenger seat. Lift the flap on the side of the seat for access.
WHAT TO DO IN EMERGENCIES WARNING! The jack is designed to use as a tool for changing tires only. The jack should not be used to lift the vehicle for service purposes, unless suitable supports are placed under the vehicle as a safety measure. The vehicle should be jacked on a firm level surface only. Avoid ice or slippery areas. WARNING! After using the jack and tools, always reinstall them in the original carrier and location.
WHAT TO DO IN EMERGENCIES Tire Changing Procedure WARNING! Getting under a jacked-up vehicle is dangerous. The vehicle could slip off the jack and fall on you. You could be crushed. Never get any part of your body under a vehicle that is on a jack. Never start or run the engine while the vehicle is on a jack. If you need to get under a raised vehicle, take it to a service center where it can be raised on a lift. It is recommended that you stow the flat or spare to avoid tangling the loose cable.
WHAT TO DO IN EMERGENCIES Preparations Park the vehicle on a firm level surface, avoiding ice or slippery areas. Set the parking brake and place the gear selector in PARK (automatic transmission) or REVERSE (manual transmission). On four-wheel drive vehicles, shift the transfer case to the “4L” position. WARNING! Do not attempt to change a tire on the side of the vehicle close to moving traffic. Pull far enough off the road to avoid the danger of being hit when operating the jack or changing the wheel.
WHAT TO DO IN EMERGENCIES 1. Remove the spare wheel, jack, and tools from storage. Instructions WARNING! Carefully follow these tire changing warnings to help prevent personal injury or damage to your vehicle: • Always park on a firm, level surface as far from the edge of the roadway as possible before raising the vehicle. • Block the wheel diagonally opposite the wheel to be raised. • Apply the parking brake firmly before jacking. • Never start the engine with the vehicle on a jack.
WHAT TO DO IN EMERGENCIES 303 When changing a rear wheel, assemble the jack drive tube to the jack and connect the drive tube to the extension tube. Place the jack under the axle between the spring and the shock absorber with the drive tubes extending to the rear. Connect the jack tube extension and wheel wrench. Before raising the wheel off the ground, make sure that the jack will not damage surrounding truck parts and adjust the jack position as required.
WHAT TO DO IN EMERGENCIES 4. By rotating the wheel wrench clockwise, raise the vehicle until the wheel just clears the surface.
WHAT TO DO IN EMERGENCIES WARNING! Raising the vehicle higher than necessary can make the vehicle unstable and cause an accident. It could slip off the jack and hurt someone near it. Raise the vehicle only enough to remove the tire. 5. Remove the wheel nuts and pull the wheel off. Install the spare wheel and wheel nuts with the cone shaped end of the nuts toward the wheel on 2500/3500 single rear wheel (SRW) models.
WHAT TO DO IN EMERGENCIES hand, it may be necessary to use the jack drive tube in order to lower the jack. Stow the replaced tire, jack, and tools as previously described. 9. Adjust the tire pressure when possible. NOTE: Do not oil wheel studs. For chrome wheels, do not substitute with chrome plated wheel nuts. Hub Caps The hub caps must be removed before raising the vehicle off the ground. For 2500/3500 single rear wheel (SRW) models, use the blade on the end of the lug wrench to pry the cap off.
WHAT TO DO IN EMERGENCIES 307 Dual wheel models require a special heavy-duty lug nut tightening adapter (included with the vehicle) to correctly tighten the lug nuts. Also, when it is necessary to remove and install dual rear wheels, use a proper vehicle lifting device. NOTE: When installing a spare tire as part of a dual rear wheel end combination, the tire diameter of the two individual tires must be compared. If there is a significant difference, the larger tire should be installed in a front location.
WHAT TO DO IN EMERGENCIES 1. Tighten the wheel nuts in the numbered sequence to a snug fit. 2. Retighten the wheel nuts in the same sequence to the torques listed in the table. Go through the sequence a second time to verify that specific torque has been achieved. Retighten to specifications at 100 miles (160 km) and after 500 miles (800 km). It is recommended that wheel stud nuts be kept torqued to specifications at all times. Torque wheel stud nuts to specifications at each lubrication interval.
WHAT TO DO IN EMERGENCIES wheel. The nuts should then be tightened to recommended torque. Tighten the nuts to final torque in increments. Progress around the bolt circle, tightening the nut opposite to the nut just previously tightened until final torque is achieved. Recommended torques are shown in the following chart. Disc Wheels Type Nut Stud Size Torque Ft. Lbs.
WHAT TO DO IN EMERGENCIES NOTE: Replacement batteries should both be of equal size to prevent damage to the vehicles charging system. JUMP-STARTING WARNING! To prevent personal injury or damage to clothing, do not allow battery fluid to contact eyes, skin or fabrics. Do not lean over a battery when connecting jumper cables or allow cable clamps to touch each other. Keep open flames or sparks away from battery vent holes. Always wear eye protection when working with batteries.
WHAT TO DO IN EMERGENCIES 311 CAUTION! WARNING! Use the Jump Start Procedure only when the charge indicator (if equipped) in both batteries is dark in the center. Do not attempt jump starting when either battery charge indicator (if equipped) is bright or yellow. If charge indicator (if equipped) has a green dot in the center, failure to start is not due to a discharged battery and cranking system should be checked.
WHAT TO DO IN EMERGENCIES 2. Connect one end of the other jumper cable to negative (-) post of booster battery. Connect the other end of the jumper cable to a good ground on the engine block of the vehicle with the discharged battery. Make sure a good connection is made, free of dirt and grease. 3. Take care that the clamps from one cable do not inadvertently touch clamps from the other cable. Do not lean over the battery when making connection.
WHAT TO DO IN EMERGENCIES 313 WARNING! CAUTION! Any procedure other than above could result in: 1. Personal injury caused by electrolyte squirting out the battery vent; 2. Personal injury or property damage due to battery explosion; It is very important that the starting unit operating voltage does not exceed 12 Volts D.C. or damage to battery, starter motor, alternator, or electrical system may occur. 3. Damage to charging system of booster vehicle or of immobilized vehicle.
WHAT TO DO IN EMERGENCIES transmission selector in NEUTRAL for at least one minute after every five rocking-motion cycles. This will minimize overheating and reduce the risk of transmission failure during prolonged efforts to free a stuck vehicle. Stand clear of vehicles when pulling with tow hooks. Tow straps and chains may break, causing serious injury. EMERGENCY TOW HOOKS — IF EQUIPPED Your vehicle may be equipped with emergency tow hooks.
WHAT TO DO IN EMERGENCIES TOWING A DISABLED VEHICLE Proper towing or lifting equipment is required to prevent damage to your vehicle. Use only tow bars and other equipment designed for the purpose, following equipment manufacturer’s instructions. Use of safety chains is mandatory. Attach a tow bar or other towing device to the main structural members of the vehicle—not to bumpers or associated brackets. State and local laws applying to vehicles under tow must be observed.
MAINTAINING YOUR VEHICLE CONTENTS m Engine Compartment . . . . . . . . . . . . . . . . . . . . 320 ▫ Engine Air Cleaner Filter . . . . . . . . . . . . . . . . 331 ▫ 5.9L/5.9L HO Cummins Turbo Diesel . . . . . . . 320 ▫ Draining Fuel/Water Separator Filter . . . . . . . 334 m Onboard Diagnostic System (OBD II) . . . . . . . . . 321 ▫ Maintenance Free Batteries . . . . . . . . . . . . . . . 336 m Replacement Parts . . . . . . . . . . . . . . . . . . . . . . 322 ▫ Air Conditioner Maintenance . . . . . .
MAINTAINING YOUR VEHICLE ▫ Body Lubrication . . . . . . . . . . . . . . . . . . . . . 340 ▫ Windshield Wiper Blades . . . . . . . . . . . . . . . . 341 ▫ Windshield Washers . . . . . . . . . . . . . . . . . . . 341 ▫ Exhaust System . . . . . . . . . . . . . . . . . . . . . . 342 ▫ Cooling System . . . . . . . . . . . . . . . . . . . . . . . 343 ▫ Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 ▫ Charge Air Cooler (Inter-Cooler) . . . . . . . . . .
MAINTAINING YOUR VEHICLE 319 m Replacement Light Bulbs . . . . . . . . . . . . . . . . . 367 ▫ Side Marker Lights (Dual Rear Wheels) . . . . . . 378 m Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . 367 ▫ Fog Lights . . . . . . . . . . . . . . . . . . . . . . . . . . 378 ▫ Headlight (Halogen)/Front Park And Turn Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 m Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . .
MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT 5.9L/5.
MAINTAINING YOUR VEHICLE ONBOARD DIAGNOSTIC SYSTEM (OBD II) CARB emission control vehicles are equipped with a sophisticated onboard diagnostic system called OBDII. This system monitors the performance of the emissions, engine, and automatic transmission control systems. When these systems are operating properly, your vehicle will provide excellent performance and fuel economy, as well as engine emissions well within current government regulations.
MAINTAINING YOUR VEHICLE REPLACEMENT PARTS Use of genuine Mopart parts for normal/scheduled maintenance and repairs is highly recommended to insure the designed performance. Damage or failures caused by the use of non-Mopar parts for maintenance and repairs will not be covered by the manufacturer’s warranty. DEALER SERVICE Your dealer has the qualified service personnel, special tools and equipment to perform all service operations in an expert manner.
MAINTAINING YOUR VEHICLE 323 NOTE: Failure to perform maintenance service at the specified intervals as outlined in the Maintenance Schedules may void provisions of your Vehicle Warranty. • If you have your vehicle undercoated, make sure no undercoating material is sprayed on the exhaust system or components of the seat belt system. CAUTION! NOTE: It is not possible for the manufacturer and Cummins, Inc. to anticipate every possible circumstance that can involve a potential hazard.
MAINTAINING YOUR VEHICLE • Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under certain conditions and be hazardous or explosive when mixed with diesel fuel. • If an engine has been operating and the coolant is hot, allow the engine to cool before you slowly loosen the filler cap and relieve the pressure from the cooling system. • To avoid burns, remember that the engine components will stay hot after the engine is shut off.
MAINTAINING YOUR VEHICLE MAINTENANCE PROCEDURES The pages that follow contain the required maintenance services determined by the engineers who designed your vehicle. Besides the maintenance items for which there are fixed maintenance intervals, there are other items that should operate satisfactorily without periodic maintenance. However, if a malfunction of these items does occur, it could adversely affect the engine or vehicle performance.
MAINTAINING YOUR VEHICLE Checking the vehicle while it’s on level ground will also improve the accuracy of the oil level readings. Add oil only when the level on the dipstick is below the “ADD” mark. The total capacity from the low mark to the high mark is 2 quarts (1.9 liters). Change Engine Oil CAUTION! Overfilling or underfilling the crankcase will cause oil aeration or loss of oil pressure. This could damage your engine.
MAINTAINING YOUR VEHICLE • Driving in dusty conditions. Engine Oil Selection • Frequent trailer towing. 1. Engine Oil Quality • Taxi, police, or delivery service (commercial service). • Off-road or desert operation. • Extensive operation at high engine speeds (greater than 2900 rpm) and loads (greater than 70% throttle). If ANY of these apply to you, then change your engine oil at every interval shown in schedule 9B9 of the 9Maintenance Schedules9 section of this manual.
MAINTAINING YOUR VEHICLE NOTE: The same oil change interval is to be followed for synthetic oil as for petroleum based oil. Also, synthetic oil must meet the same performance specifications as petroleum oil. Engine Oil Filter Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct part number. The engine oil filter should be changed at every engine oil change. Engine Oil And Filter — Change WARNING! Hot oil can cause personal injury.
MAINTAINING YOUR VEHICLE Always check the condition of the used oil. This can give you an indication of some engine problems that might exist. • Thin, black oil indicates fuel dilution. • Milky discoloration indicates coolant dilution. Clean the area around the oil filter base. Remove the filter from the underside of the vehicle using a cap style oil filter wrench. Clean the gasket surface of the filter mount. The filter gasket can stick on the filter mount. Make sure it is removed.
MAINTAINING YOUR VEHICLE Apply a light film of lubricating oil to the sealing surface of the filter gasket before installing the filter. CAUTION! Use only high-quality multi-grade lubricating oil in your Cummins Diesel Engine. Choose the correct oil for your operating conditions as outlined in the Selection of Engine Oil. Cummins Turbo Diesel Overtightening may distort the threads or damage the filter element seal. Install the filter as specified by the filter manufacturer.
MAINTAINING YOUR VEHICLE Disposing Of Used Engine Oil And Filter Care should be taken in disposing of the used engine fluids from your vehicle. Used fluids, indiscriminately discarded, can present a problem to the environment. Contact your local dealer, service station, or governmental agency for advice on recycling programs and where used fluids and filters can be safely discarded in your area. 331 Replace the belt if it has unacceptable cracks, is frayed or has pieces of material missing.
MAINTAINING YOUR VEHICLE Do not remove the top of the air filter housing to inspect the filter element on your diesel engine under normal operating conditions. cleaner filter becomes clogged and air pressure drop across the filter element increases, a yellow disc travels along a graduated scale on the side of the Filter Minder™. The yellow disc will always show the greatest restriction experienced by the filter element. When the disc reaches the red zone, the filter element may need to be replaced.
MAINTAINING YOUR VEHICLE A visual inspection of the air cleaner filter element is never recommended under normal circumstances. A badly restricted element may appear clean while a soiled element may be quite effective in filtering particles without restricting air flow. Rely on the Filter Minder™ to determine when a filter change is necessary. After a new filter element is inserted, press the rubber button on the top of the Filter Minder™. This action will reset the yellow disc to the clean position.
MAINTAINING YOUR VEHICLE Draining Fuel/Water Separator Filter Drain a small amount from the fuel/water separator filter periodically or when the WATER IN FUEL indicator lamp is on. Pull outward on the drain valve lever, located on the side of the filter, and allow any accumulated water to drain. Hold the drain valve open until all water and contaminants have been removed. Close the drain release valve, by returning it to the inward position, when clean fuel is visible.
MAINTAINING YOUR VEHICLE WARNING! Do not open the high pressure fuel system with the engine running. Engine operation causes high fuel pressure. High pressure fuel spray can cause serious injury or death. 335 4. Repeat the procedure if the engine does not start. CAUTION! Do not engage the starter motor for more than 15 seconds at a time. Allow two minutes between the cranking intervals. Priming if the engine has run out of fuel 1.
MAINTAINING YOUR VEHICLE WARNING! Do not use alcohol or gasoline as a fuel blending agent. They can be unstable under certain conditions and be hazardous or explosive when mixed with diesel fuel. NOTE: Due to lack of lubricants in alcohol or gasoline, the use of these fuels can cause damage to the fuel system. Hence, use of these fuels will void the warranty on the engine. NOTE: As sufficient testing as not been completed, organically blended diesel fuels (e.g.
MAINTAINING YOUR VEHICLE To determine the battery charge, check the battery test indicator (if equipped) on top of each battery. If the test indicator (if equipped) appears light or yellow, replace the battery. NOTE: Replacement batteries should both be of equal capacity to prevent damage to the vehicle’s charging system. 337 CAUTION! It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post.
MAINTAINING YOUR VEHICLE Battery Blanket Usage A battery loses 60% of its cranking power as the battery temperature decreases to 0°F (-18°). For the same decrease in temperature, the engine requires twice as much power to crank at the same RPM. The use of 120 VAC powered battery blankets will greatly increase starting capability at low temperatures. Suitable battery blankets are available from your authorized Mopart dealer.
MAINTAINING YOUR VEHICLE Refrigerant Recovery and Recycling R-134a Air Conditioning Refrigerant is a hydrofluorocarbon (HFC) that is endorsed by the Environmental Protection Agency and is an ozone-saving product. However, the manufacturer recommends that air conditioning service be performed by dealers or other service facilities using recovery and recycling equipment.
MAINTAINING YOUR VEHICLE Front Suspension Ball Joints The ball joints originally supplied with the vehicle are permanently lubricated at the factory and do not require service. The ball joints and seals should be inspected whenever the vehicle is serviced for other reasons. Steering Linkage — Inspection Whenever the vehicle is hoisted, all steering linkage joints should be inspected for evidence of damage.
MAINTAINING YOUR VEHICLE Windshield Wiper Blades The rubber edges of the wiper blades and the windshield should be cleaned periodically with a sponge or soft cloth and a mild nonabrasive cleaner. This will remove accumulations of salt or road film. Operation of the wipers on dry glass for long periods may cause deterioration of the wiper blades. Always use washer fluid when using the wipers to remove salt or dirt from a dry windshield.
MAINTAINING YOUR VEHICLE directed on the container, aids cleaning action, reduces the freezing point to avoid line clogging, and is not harmful to paint or trim. Exhaust System The best protection against carbon monoxide entry into the vehicle body is a properly maintained engine exhaust system.
MAINTAINING YOUR VEHICLE Cooling System Cooling System Maintenance At the intervals shown in the Maintenance Schedules Section of the manual, the system should be drained, flushed and filled. Inspection Coolant protection checks should be made every 12 months (prior to the onset of freezing weather, where applicable). If coolant is dirty or rusty in appearance, the system should be drained, flushed and refilled with fresh coolant as specified. Inspect the entire cooling system for leaks.
MAINTAINING YOUR VEHICLE Coolant bottle level check The coolant reserve system provides a quick visual method of determining that the coolant level is adequate. With the engine idling, and warmed to the normal operating temperature, the level of the coolant on the coolant bottle should be between the fluid level marks. Check the coolant level whenever the hood is raised.
MAINTAINING YOUR VEHICLE NOTE: Mixing coolant types will decrease the life of the engine coolant and will require more frequent coolant changes. When additional coolant is needed to maintain the proper level, add the recommended concentration of antifreeze and water to the overflow bottle. Do not overfill.
MAINTAINING YOUR VEHICLE CAUTION! Mixing of coolants other than specified (HOAT), may result in engine damage that may not be covered under the new vehicle warranty, and decreased corrosion protection. If a non-HOAT coolant is introduced into the cooling system in an emergency, it should be replaced with the specified coolant as soon as possible. Do not use plain water alone or alcohol base antifreeze products.
MAINTAINING YOUR VEHICLE WARNING! Never add coolant when the engine is overheated. Do not loosen or remove the pressure cap to cool an overheated engine. Heat causes pressure build up in the cooling system. To prevent scalding or injury, do not remove the pressure cap while the system is hot or under pressure. CAUTION! Recheck the cooling system to insure total system is full of coolant. 347 Fan Inspection Check the fan for cracks and bent or broken blades.
MAINTAINING YOUR VEHICLE degrees Fahrenheit. This cooling process enables more efficient burning of fuel resulting in fewer emissions. Insure nylon tubing in these areas has not melted or collapsed. To guarantee optimum performance of the system, keep the surfaces of the charge air cooler, condenser and radiator clean and free of debris. Periodically check the hoses leading to and from the charge air cooler for cracks or loose clamps resulting in loss of pressure and reduced engine performance.
MAINTAINING YOUR VEHICLE 349 With disc brakes the fluid level can be expected to fall as the brake linings wear. However, an unexpected drop in fluid level may be caused by a leak and a system check should be conducted. Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct Fluid type. WARNING! The brake master cylinder has a translucent plastic reservoir. On the outboard side of the reservoir, there is a “FULL” dot and an “ADD” dot. The fluid level must be kept within these two dots.
MAINTAINING YOUR VEHICLE WARNING! Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts and the brake fluid catching fire. Use only brake fluid that has been in a tightly closed container to avoid contamination from foreign matter or moisture. CAUTION! Do not allow a petroleum-base fluid to contaminate the brake fluid. Seal damage and loss of brake performance may result.
MAINTAINING YOUR VEHICLE Clutch Hydraulic System The clutch hydraulic system is a sealed maintenance-free system. In the event of leakage or other malfunction, the system must be replaced. Propeller Shaft Universal Joints Cross Type (No fittings) — Relubrication of this type of universal joint is not required. The seals should be inspected for external leaks or damage. If external leaks or damage is evident, the universal joint should be replaced.
MAINTAINING YOUR VEHICLE encountered in some off-highway types of service, will require draining and refilling the axle to avoid damage. Limited-Slip Differentials in vehicles equipped with 10.5”/11.5” Axles DO NOT REQUIRE any limited slip oil additive (friction modifiers). Transfer Case — If Equipped Fluid Level Check This fluid level can be checked by removing the filler plug. The fluid level should be to the bottom edge of the filler plug hole with the vehicle in a level position.
MAINTAINING YOUR VEHICLE 353 Lubricant Selection for NV-5600 (6-Speed Manual Transmission) — If Equipped This transmission does not require periodic changing. If it becomes necessary to add fluid or change the fluid, be sure to use the same lubricant or equivalent. Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct lubricant type.
MAINTAINING YOUR VEHICLE 6. Wipe the dipstick clean and reinsert until seated. Remove dipstick and note reading. a. If the fluid is hot, the reading should be in the crosshatched area marked “OK”. b. If the fluid is warm, the reading should be between the two holes. If the fluid level indicates low, add sufficient fluid to bring to the proper level. Fluid is added through the dipstick tube.
MAINTAINING YOUR VEHICLE It is important that proper lubricant is used in the transmission. Refer to Recommended Fluids, Lubricants and Genuine Parts for the correct lubricant type. A band adjustment and filter change should be made at the time of the oil change. The fluid and filter should be changed and the bands adjusted as specified in the Maintenance Schedule (Section 8). Vehicles having severe usage should follow Maintenance Schedule “B” of the Maintenance Schedule (Section 8).
MAINTAINING YOUR VEHICLE • If a bearing assembly is accidentally separated when servicing the brake rotors, it should be replaced. Rear Wheel Bearings Clean and repack when brake linings are replaced or rotors resurfaced. Selection Of Lubricating Grease The National Lubricating Grease Institute (NLGI) has developed a symbol (Certification Mark) to aid the vehicle owner in the proper selection of grease for the lubrication of wheel bearings and chassis components.
MAINTAINING YOUR VEHICLE 357 Noise Control System Required Maintenance & Warranty For 3500 Two-Wheel Drive and Four-Wheel Drive models over 10,000 lbs. (4 535 kg) Gross Vehicle Weight Rating. All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle Weight Rating and manufactured for sale and use in the United States are required to comply with the Federal Government’s Exterior Noise Regulations. These vehicles can be identified by the Noise Emission Control Label located in the operator’s compartment.
MAINTAINING YOUR VEHICLE or suspected. Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems. Exhaust System Inspect the entire exhaust system for leaks and damaged parts. Devices such as hangers, clamps, and U-bolts should be tight and in good condition. Damaged components, burned or blown out mufflers, burned or rusted out exhaust pipes should be replaced according to the procedures and specifications outlined in the appropriate service manual.
MAINTAINING YOUR VEHICLE • AIR CLEANER − Removal of the air cleaner. − Removal of the air cleaner filter element from the air cleaner housing. − Removal of the air ducting. • EXHAUST SYSTEM − Removal or rendering inoperative exhaust system components including the muffler or tailpipe. • ENGINE COOLING SYSTEM − Removal or rendering inoperative the fan clutch. − Removal of the fan shroud.
MAINTAINING YOUR VEHICLE Maintenance Log and Service Chart — 24 Valve Cummins Turbo Diesel Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was performed.
MAINTAINING YOUR VEHICLE 361 Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was performed.
MAINTAINING YOUR VEHICLE Appearance Care and Protection from Corrosion The most common causes are: Protection of Body and Paint from Corrosion Vehicle body care requirements vary according to geographic locations and usage. Chemicals that make roads passable in snow and ice, and those that are sprayed on trees and road surfaces during other seasons, are highly corrosive to the metal in your vehicle.
MAINTAINING YOUR VEHICLE • Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint finish. CAUTION! Do not use abrasive or strong cleaning materials such as steel wool or scouring powder, which will scratch metal and painted surfaces. Special Care • If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least once a month.
MAINTAINING YOUR VEHICLE • If you carry special cargo such as chemicals, fertilizers, de-icer salt, etc., be sure that such materials are well packaged and sealed. • If a lot of driving is done on gravel roads, consider mud or stone shields behind each wheel. • Use Mopar touch up paint on scratches as soon as possible. Your dealer has touch up paint to match the color of your vehicle. Interior Care Use Mopar Fabric Cleaner to clean fabric upholstery and carpeting.
MAINTAINING YOUR VEHICLE Glass Surfaces All glass surfaces should be cleaned on a regular basis with any commercial household-type glass cleaner. Never use an abrasive type cleaner. Use caution when cleaning inside rear windows equipped with electric defrosters or windshields equipped with a windshield wiper de-icer. Do not use scrapers or other sharp instruments which may scratch the elements. When cleaning the rear view mirror, spray cleaner on the towel or rag that you are using.
MAINTAINING YOUR VEHICLE FUSE AND RELAY CENTER 2. Use specified fuses only. 3. Always properly reinstall the cover. VEHICLE STORAGE If you are storing your vehicle for more than 21 days, we recommend that you take the following steps to minimize the drain on your vehicle’s battery: • Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse located in the Fuse and Relay Center, located in the engine compartment. The I.O.D.
MAINTAINING YOUR VEHICLE 367 REPLACEMENT LIGHT BULBS BULB REPLACEMENT LIGHT BULBS — Inside Bulb No. Overhead Console Lights . . . . . . . . . . . . . . . TS 212-2 Dome Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7679 Headlight (Halogen)/Front Park and Turn Lights All of the inside bulbs are brass or glass wedge base. Aluminum base bulbs are not approved. LIGHT BULBS — Outside Bulb No. Back-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTAINING YOUR VEHICLE
MAINTAINING YOUR VEHICLE 369 2. Remove the three (3) bolts from the headlight housing. NOTE: The lower bolt on the driver side headlight also retains the ambient temperature sensor between the headlight assembly and the frame.
MAINTAINING YOUR VEHICLE 3. Pull the housing out from the fender to allow room to disconnect the electrical connectors. 4. Unlock and pull connector straight from the base of the headlight halogen bulb.
MAINTAINING YOUR VEHICLE 5. Twist connector on turn signal/park light bulb 1⁄4 turn and remove connector and bulb from housing. 6. Remove housing from vehicle with headlight halogen bulb in housing. 371 Tail, Stop, Turn and Backup Lights 1. Remove the two (2) screws that pass through the bed sheetmetal. 7. Twist collar on headlight halogen bulb 1⁄4 turn and remove headlight bulb from the housing. 8. Replace headlight or turn signal bulb. Do not touch the headlight halogen bulb. 9.
MAINTAINING YOUR VEHICLE 2. Pull the housing straight out from the body, with a quick motion, to separate the housing from the body. If not pulled straight, locators may be damaged. 3. Push the red lock slide in on the connector and remove the housing from the vehicle. 4. Remove the four (4) screws from the bulb strip in the housing.
MAINTAINING YOUR VEHICLE 5. Pull the appropriate bulb straight from the bulb strip. 373 7. While holding the taillight firmly in place, fasten the top screw first. Center High-Mounted Stoplight With Cargo Light 1. Remove the two (2) screws holding the housing/lens to the body as shown. • Top Bulb: Park/Turn/Hazard • Center Bulb: Stop/Park/Sidemarker • Bottom Bulb: Backup Lights 6. Reverse procedure for installation of bulbs and housing.
MAINTAINING YOUR VEHICLE 2. Separate the connector holding the housing and wiring harness to the body. • Outside Bulbs: Cargo Lamps 3. Turn desired bulb socket 1⁄4 turn and remove socket and bulb from housing. 4. Pull desired bulb straight from the socket. • Inside Bulb: Center High Mount Stop Lamp 5. Reverse procedure for installation of bulbs and housing.
MAINTAINING YOUR VEHICLE Cab Top Clearance Lights — If Equipped 1. Remove the two screws from the top of the light. 375 2. Rotate the socket 1⁄4 turn and pull it from the light assembly.
MAINTAINING YOUR VEHICLE 3. Pull the bulb straight from it’s socket and replace. Tailgate ID Lights (Dual Rear Wheels) 1. Remove the two screws and housing and access the bulb sockets from the rear.
MAINTAINING YOUR VEHICLE 2. Turn socket 1⁄4 turn counterclockwise to access the bulb. 377 3. Pull bulb straight out from socket. 4. Reverse procedure for installation of bulbs and housing.
MAINTAINING YOUR VEHICLE Side Marker Lights (Dual Rear Wheels) 5. Reverse procedure for installation of bulbs and housing. Fog Lights 1. Reach under the vehicle, unlock and twist connector counterclockwise 1⁄4 turn and remove connector and bulb from housing. 1. Push rearward on the side marker light assembly. 2. Pull the entire assembly from the fender. 3. Turn socket 1⁄4 turn counterclockwise and remove from assembly to access the bulb. 4. Pull bulb straight out from socket.
MAINTAINING YOUR VEHICLE 2. Pull bulb straight from the connector. 3. Reverse procedure for installation of bulbs and housing. FLUID CAPACITIES FLUID CAPACITIES Fuel 2500 Shortbed Models 2500 Longbed Models 3500 Shortbed Models 3500 Longbed Models Engine Oil 5.9L Diesel Engine I-6 Cooling System 5.9L Diesel Engine I-6 U.S. 34 35 34 35 379 Metric gal. gal. gal. gal. 128L 132L 128L 132L 12.0 qts. 11.4L 7 gal. 26.
MAINTAINING YOUR VEHICLE RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Engine Coolant Engine Oil Engine Oil Filter Engine Fuel Filter Fuel Selection Fluids, Lubricants and Genuine Parts Mopart Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Organic Additive Technology) P/N 5011764AB or equivalent. For the proper quality and SAE Grade oil for your engine, refer to the section 9Maintenance Procedures.9 Mopart Engine Oil Filter, P/N 05083285AA or equivalent.
MAINTAINING YOUR VEHICLE 381 Chassis Component Automatic Transmission Transfer Case Manual Transmission Fluid NV 4500 Manual Transmission Fluid NV 5600 Clutch Linkage Front and Rear Axle Fluid 2500/3500 Models Brake Master Cylinder Power Steering Reservoir Fluids, Lubricants and Genuine Parts. Mopart ATF+4, Automatic Transmission Fluid Mopart ATF+4, Automatic Transmission Fluid Mopart 75W-85 Synthetic, API grade GL4, Mopar P/N 4874459, Mopart manual transmission fluid P/N 4874464.
MAINTENANCE SCHEDULES CONTENTS M A I N T E N A N C E m Emission Control System Maintenance . . . . . . . . 384 ▫ Schedule “B” . . . . . . . . . . . . . . . . . . . . . . . . 387 m Maintenance Schedules — 24–Valve Cummins Turbo Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . 384 ▫ Schedule “A” . . . . . . . . . . . . . . . . . . . . . . . .
M A I N T E N A N C E 384 MAINTENANCE SCHEDULES EMISSION CONTROL SYSTEM MAINTENANCE The “Scheduled” maintenance services, listed in bold type in this section (Section 8) must be done at the times or mileages specified to assure the continued proper functioning of the emission control system. These, and all other maintenance services included in this manual, should be done to provide best vehicle performance and S reliability.
MAINTENANCE SCHEDULES 385 M • Off-road or desert operation. At Each Stop for Fuel • Extensive operation at high engine speeds (greater than 2900 rpm) and loads (greater than 70% throttle). • Check the engine oil level about 15 minutes after a fully warmed engine is shut off. Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading. Add oil only when the level is at or below the ADD or MIN mark.
M A I N T E N A N C E 386 MAINTENANCE SCHEDULES • Check the fluid levels of coolant reservoir, brake master cylinder, and transmission and transfer case (if equipped), add as needed. • Check Filter Minder™. Replace air cleaner filter element if necessary. • Check all lights and all other electrical items for correct operation. S C H E D U L E S 8 At Each Oil Change • Change the engine oil filter. • Inspect the exhaust system. • Inspect the brake hoses.
SCHEDULE “B” Schedule “B” Follow schedule “B” if you usually operate your vehicle under one or more of the following conditions. • Frequent short trips where the engine does not achieve full operating temperature (operating temperature defined as 190° F (66° C ) coolant temperature). • Extensive engine idling (over 10 minutes per hour of operation) at ambient temperatures less than 32° F (0° C). 387 M A I N T Frequent trailer towing. E Taxi, police, or delivery service (commercial service).
M 388 SCHEDULE “B” A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Rotate tires. N C Lubricate outer tie rod ends 2500/3500 (4X4) modE els only. S C H E D U L E S 8 Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking brake if necessary.
SCHEDULE “B” Miles (Kilometers) Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect drive belt, replace as required. Inspect fan hub. Inspect damper. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Change rear axle fluid. Change front axle fluid (4X4). Check transfer case fluid level (4X4). Drain and refill automatic transmission fluid. Replace filter and adjust bands.
M 390 SCHEDULE “B” A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Rotate tires. N C Lubricate outer tie rod ends 2500/3500 (4X4) modE els only. S C H E D U L E S 8 Inspect drive belt, replace as required. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect brake linings. Inspect and adjust parking brake if necessary. Change rear axle fluid. Change front axle fluid (4X4).
SCHEDULE “B” Miles (Kilometers) Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Inspect drive belt, replace as required. Inspect fan hub. Inspect damper. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect front wheel bearings. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking brake if necessary.
M 392 SCHEDULE “B” A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Rotate tires. N C Lubricate outer tie rod ends 2500/3500 (4X4) models only. E Inspect drive belt, replace as required. S Change rear axle fluid. C Change front axle fluid (4X4). H Check transfer case fluid level (4X4). E D Inspect fan hub. U Inspect damper. L E Inspect water pump weep hole for blockage. S Replace fuel filter element. Clean the water in fuel sensor. 8 Inspect front wheel bearings.
SCHEDULE “B” Miles (Kilometers) Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Flush and replace engine coolant. Inspect drive belt, replace as required. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Change rear axle fluid. Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking brake if necessary.
M 394 SCHEDULE “B” A I N Miles T (Kilometers) E N Change engine oil and engine oil filter. A Rotate tires. N C Lubricate outer tie rod ends 2500/3500 (4X4) E models only. S C H E D U L E S 8 Clean engine air filter canister. Adjust valve lash clearance. Inspect drive belts, replace as required. Drain and refill transfer case fluid (4X4). Inspect fan hub. Inspect damper. Inspect water pump weep hole for blockage. Replace fuel filter element. Clean the water in fuel sensor. Inspect front wheel bearings.
SCHEDULE “B” Miles (Kilometers) Change front axle fluid (4X4). Inspect brake linings. Inspect and adjust parking brake if necessary. Drain and refill automatic transmission fluid. Replace filter and adjust bands. 116,250 (186 000) Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.
M 396 SCHEDULE “A” A I Schedule “A” N T Miles E N (Kilometers) A [Months] N C Change engine oil and engine oil filter. E Rotate tires. S C H E D U L E S 8 Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level (4X4). Inspect water pump weep hole for blockage Replace fuel filter element. Clean the water in fuel sensor. Inspect drive belts, replace as necessary. Inspect brake linings. Inspect and adjust parking brake if necessary. Inspect fan hub. Inspect damper.
SCHEDULE “A” Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Check transfer case fluid level. Flush and replace engine coolant at 60 months, regardless of mileage. Inspect drive belts, replace as necessary. Inspect water pump weep hole for blockage Replace fuel filter element. Clean the water in fuel sensor. Inspect brake linings. Inspect and adjust parking brake if necessary. Inspect fan hub. Inspect damper.
M 398 SCHEDULE “A” A I N Miles T (Kilometers) E N [Months] A Change engine oil and engine oil filter. N C Rotate tires. E Lubricate outer tie rod ends 2500/3500 (4X4) models only. S Flush and replace engine coolant, if not done at 60 mos. C Check transfer case fluid level (4X4). H Inspect drive belt, replace as required. E D Inspect fan hub. U Inspect damper. L E Inspect water pump weep hole for blockage. S Replace fuel filter element. Clean the water in fuel sensor. 8 Inspect front wheel bearings.
SCHEDULE “A” Miles (Kilometers) [Months] Change engine oil and engine oil filter. Rotate tires. Lubricate outer tie rod ends 2500/3500 (4X4) models only. Flush and replace engine coolant, if it has been 160 000 km (100, 000 miles) or 60 months since last change. Inspect drive belt, replace as required. Drain and refill transfer case fluid (4X4). Check tranfer case fluid level (4X4). Inspect fan hub. Inspect damper. Inspect water pump weep hole for blockage. Replace fuel filter element.
M 400 SCHEDULE “A” A I N Miles T (Kilometers) E N [Months] A Inspect front wheel bearings. N C Inspect brake linings. E Inspect and adjust parking brake if necessary. S C H E D U L E S 8 112,500 (181 000) [90] X X Adjust valve lash clearance. Inspection and service should also be performed anytime a malfunction is observed or suspected. Retain all receipts.
IF YOU NEED CONSUMER ASSISTANCE CONTENTS m Suggestions For Obtaining Service For Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402 ▫ Prepare For The Appointment . . . . . . . . . . . . 402 ▫ Prepare A List . . . . . . . . . . . . . . . . . . . . . . . . 402 ▫ Be Reasonable With Requests . . . . . . . . . . . . . 402 m If You Need Assistance . . . . . . . . . . . . . . . . . . . 402 m Warranty Information . . . . . . . . . . . . . . . . . . . . 405 m Mopart Parts . . . . . . . . .
IF YOU NEED CONSUMER ASSISTANCE SUGGESTIONS FOR OBTAINING SERVICE FOR YOUR VEHICLE Prepare For The Appointment If you’re having warranty work done, be sure to have the right papers with you. Take your warranty folder. All work to be performed may not be covered by the warranty, discuss additional charges with the service manager. Keep a maintenance log of your vehicle’s service history. This can often provide a clue to the current problem.
IF YOU NEED CONSUMER ASSISTANCE The manufacturer has empowered its dealers to make warranty and repair decisions that ensure you are not inconvenienced. There is no need for you to wait for a decision from the manufacturer. If a special circumstance occurs that requires information from the manufacturer, we have asked the dealer’s service management to make the contact on your behalf. This is why you should always talk to your dealer’s service manager first. Most matters can be resolved with this process.
IF YOU NEED CONSUMER ASSISTANCE In Mexico contact: Av. Prolongacion Paseo de la Reforma, 1240 Sante Fe C.P. 05109 Mexico, D. F. In Mexico (915) 729–1248 or 729–1240 Outside Mexico (525) 729–1248 or 729–1240 Customer Assistance For The Hearing Or Speech Impaired (TDD/TTY) To assist customers who have hearing difficulties, the manufacturer has installed special TDD (Telecommunication Devices for the Deaf) equipment at its Customer Center.
IF YOU NEED CONSUMER ASSISTANCE Contract, and you require service after your manufacturer’s new vehicle limited warranty expires, please refer to your contract documents, and contact the person listed in those documents. We appreciate that you have made a major investment when you purchased your new vehicle. Your dealer has also made a major investment in facilities, tools, and training to assure that you are absolutely delighted with your ownership experience.
IF YOU NEED CONSUMER ASSISTANCE
IF YOU NEED CONSUMER ASSISTANCE MOPART PARTS Mopart fluids, lubricants, parts, and accessories are available from your dealer. They will help you keep your vehicle operating at its best. REPORTING SAFETY DEFECTS In the 50 United States and Washington D.C.: If you believe that your vehicle has a defect which could cause a crash or cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying the manufacturer.
IF YOU NEED CONSUMER ASSISTANCE PUBLICATION ORDER FORMS To order the following manuals, you may use either the website or the phone numbers listed below. Visa, Mastercard, American Express, and Discover orders are accepted. If you prefer mailing your payment, please call for an order form. NOTE: A street address is required when ordering manuals. (No P.O. Boxes). • Service Manuals.
IF YOU NEED CONSUMER ASSISTANCE 409 Call Toll Free at 1–800–890–4038 (U.S.) or 1–800–387–1143 (Canada) Or Visit us on the World Wide Web at: www.techauthority.daimlerchrysler.com or www.daimlerchrysler.
INDEX 10
INDEX Air Cleaner, Engine . . . . . . . . . . . . . . . . . . . 331,358 Air Conditioner Maintenance . . . . . . . . . . . . . . . 338 Air Conditioning Refrigerant . . . . . . . . . . . . . 338,339 Air Conditioning System . . . . . . . . . . . . . . . . 187,338 Air Conditioning System, Zone Control . . . . . . . . 191 Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Air Pressure, Tires . . . . . . . . . . . . . . . . . . . . 252,259 Airbag . . . . . . . . . . . . . . . . . . .
INDEX Body Mechanism Lubrication . . . . . . . . . . . . . . . 340 B-Pillar Location . . . . . . . . . . . . . . . . . . . . . . . . 247 Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 Brake System . . . . . . . . . . . . . . . . . . . . . . . . 239,348 Anti-Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Disc Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 348 Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . . . 348 Hoses . . . . . . . . . . . .
INDEX Child Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56,62 Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . 185 Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Clutch Linkage Maintenance . . . . . . . . . . . . . . . . 350 Compact Disc Maintenance . . . . . . . . . . . . . . . . . 184 Compact Disc Player . . . . . . . . . . . . . . . . . . 158,164 Compact Spare Tire .
INDEX Used Coolant . . . . . . . . . . . . . . . . . . . . . . . . . 346 Door Ajar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Door Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Door Opener, Garage . . . . . . . . . . . . . . . . . . . . . 120 Draining Fuel/Water Separator Filter . . . . . . . . . . 334 Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Dual Rear Wheels . . . . . . . . . . . . . . . . . . . . .
INDEX Exterior Lighting . . . . . . . . . . . . . . . . . . . . . . . . 101 Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 Filters Engine Oil . . . . . . . . . . . . . . . . . . . . . 325,328,380 Flashers Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Flat Tire Stowage . . . . . . . . . . . . . . . . . . . . . 299,309 Fluid, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . .
INDEX Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 365 GVWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 Hands-Free Phone . . . . . . . . . . . . . . . . . . . . . . . . 79 Hazard Warning Flasher . . . . . . . . . . . . . . . . . . . 296 Head Restraints . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . 101,367 High Beam . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX Jack Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 Jack Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 300 Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Key, Replacement . . . . . . . . . . . . . . . . . . . . . . . . 12 Key, Sentry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Key-In Reminder . . . . . . . . . . . . . . . . . . . . . . . . . 11 Keyless Entry System . . . . . . . . . . . . . . . . . . . . . . 22 Keys . .
INDEX Low Washer Fluid . . . . . . . . . . . . . . . . . . . . . 149 Passing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Seat Belt Reminder . . . . . . . . . . . . . . . . . . . . . 145 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 Side Marker . . . . . . . . . . . . . . . . . . . . . . . . . . 378 Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . 230 Transmission Warning . . . . . . . . . . . . . . . . 150,281 Turn Signal . . . . . . . . . . . . .
INDEX Trailer Towing . . . . . . . . . . . . . . . . . . . . . . 79,279 Modifications/Alterations, Vehicle . . . . . . . . . . . . . 7 Mopar Parts . . . . . . . . . . . . . . . . . . . . . . . . . 322,407 Multi-Function Control Lever . . . . . . . . . . . . . . . 103 New Vehicle Break-In Period . . . . . . . . . . . . . . . . 67 Noise Control Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 357 Tampering Prohibited . . . . . . . . . . . . . . . . . . . 358 Noise Emission Warranty . . .
INDEX Passing Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Pedals, Adjustable . . . . . . . . . . . . . . . . . . . . . . . 108 Phone, Cellular . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Phone, Hands-Free . . . . . . . . . . . . . . . . . . . . . . . 79 Pickup Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Placard, Tire and Loading Information . . . . . . . . . 247 Power Distribution Center . . . . . . . . . . . . . . . . . . . . . 366 Door Locks . . . . . .
INDEX Remote Sound System Controls . . . . . . . . . . . . . . 181 Replacement Tires . . . . . . . . . . . . . . . . . . . . . . . 257 Reporting Safety Defects . . . . . . . . . . . . . . . . . . . 407 Restraint, Head . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Restraints, Child . . . . . . . . . . . . . . . . . . . . . . . 55,62 Rotation, Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 261 Safety Checks Inside Vehicle . . . . . . . . . . . . . . . . .
INDEX Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 Automatic Transmission . . . . . . . . . . . . . . . . . 218 Manual Transmission . . . . . . . . . . . . . . . . . 222,224 Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . 229 Transfer Case, Shifting into Transfer Case Neutral (N) . . . . . . . . . . . . . . . . . . 286,288 Transfer Case, Shifting out of Transfer Case Neutral (N) . . . . . . . . . . . . . . . . . . 287,290 Shoulder Belt Upper Anchorage . . . . .
INDEX Tire Markings . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Tire Safety Information . . . . . . . . . . . . . . . . . . . . 243 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70,251 Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . 79,279 Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 Trailer and Tongue Weight . . . . . . . . . . . . . . . . 278 Trailer Towing Guide . . . . . . . . . . . . . . . . . . . . . 279 Trailer Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 279 Transfer Case Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 Transmission Automatic . . . . . . . . . . . . . . . . . . . . . . . .
INDEX Wheel Nut Torque . . . . . . . . . . . . . . . . . . . . 305,308 Wind Buffeting . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Window Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Window Fogging . . . . . . . . . . . . . . . . . . . . . . . . 196 Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Rear Sliding . . . . . . . . . . . . . . . . . . . . . . . . . . .