Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Rexroth IndraDyn T Synchronous-Torquemotors Project Planning Manual Service R911298798 Edition 03
Über diese Dokumentation Title Rexroth IndraDyn T Rexroth IndraDyn T Synchronous-Torquemotors Type of Documentation Document Typecode Internal File Reference Project Planning Manual DOK-MOTOR*-MBT********-PR03-EN-P • 29879803_Book.doc • Document Number 120-1500-B315-03/EN Purpose of Documentation This documentation.... • explains product features and applications, technical data as well as conditions and limits for operation.
Rexroth IndraDyn T Table of Contents I Table of Contents 1 Introduction to the Product 1.1 1-1 About this Documentation............................................................................................................. 1-2 Standards ................................................................................................................................ 1-3 Additional Components ...........................................................................................................
II Table of Contents Rexroth IndraDyn T Data Sheet for Frame Lengths 210E, 210R .......................................................................... 4-16 4.5 Data Sheet, Size 290.................................................................................................................. 4-19 4.6 Data Sheet, Size 360.................................................................................................................. 4-23 4.7 Data Sheet, Size 450.................................
Rexroth IndraDyn T Table of Contents III Stator, mounted ..................................................................................................................... 5-36 Rotor and Stator, mounted .................................................................................................... 5-37 5.6 Dimension Sheets, Size 360....................................................................................................... 5-38 Electrical Connection "SN" ...............................
IV Table of Contents Rexroth IndraDyn T Rotor MRT160 ......................................................................................................................... 6-5 Stator MST160......................................................................................................................... 6-5 6.4 Size 210 ........................................................................................................................................ 6-6 Rotor MRT210 ........................
Rexroth IndraDyn T Table of Contents V 9.3 International Protection Class....................................................................................................... 9-3 9.4 Compatibility ................................................................................................................................. 9-3 9.5 Motor Cooling System .................................................................................................................. 9-3 Coolants....................
VI Table of Contents Rexroth IndraDyn T Input of Drive Limitations and Application-Related Parameters............................................ 12-8 12.6 Determining the Polarity of the Encoder System........................................................................ 12-9 12.7 Commutation Adjustment ......................................................................................................... 12-10 12.8 Setting and Optimizing the Control Loop..............................................
Rexroth IndraDyn T Table of Contents VII Installation Dimension Sheet, Rotor MRT530G / MRT530L ............................................... 15-10 Mounting Tool for Rotor (Example) ..................................................................................... 15-11 15.6 Assembling the Motor Encoder and the Covers ....................................................................... 15-12 Installation Dimension Sheet, MBT530G / 530L ...............................................................
VIII Table of Contents Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Introduction to the Product 1-1 Rexroth IndraDyn T 1 Introduction to the Product The IndraDyn T series of synchronous torque motors from Bosch Rexroth consist of a stator and a rotor – the MST and MRT, respectively. The stator comes with a laminated core with multipolar winding, a liquid cooling jacket and a connecting cable. The rotor is fitted with permanent magnets. Stator Rotor Mbt1.EPS Fig.
1-2 Introduction to the Product 1.1 Rexroth IndraDyn T About this Documentation Document Structure This documentation includes safety regulations, technical data and operating instructions. The following provides an overview of the contents of this documentation. Chap.
Introduction to the Product 1-3 Rexroth IndraDyn T Standards This documentation refers to German, European and international technical standards. Documents and sheets on standards underlie contact: BEUTH Verlag GmbH Burggrafenstrasse 6 10787 Berlin Phone +49-(0)30-26 01-22 60, Fax +49-(0)30-26 01-12 60 Internet: http://www.din.de/beuth postmaster@beuth.
1-4 Introduction to the Product Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Important directions for use 2-1 Rexroth IndraDyn T 2 Important directions for use 2.1 Appropriate use Introduction Bosch Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. The products may only be used in the manner that is defined as appropriate. If they are used in an inappropriate manner, then situations can develop that may lead to property damage or injury to personnel.
2-2 Important directions for use Rexroth IndraDyn T Areas of use and application Rexroth IndraDyn T motors are designed to be used as rotary drive motors in machines. Several types of motors with differing drive power and different interfaces are available for application-specific uses. Control and monitoring of the motors may require additional sensors and actors. Note: The motors may only be used with the accessories and parts specified in this document.
Safety Instructions for Electric Drives and Controls 3-1 Rexroth IndraDyn T 3 Safety Instructions for Electric Drives and Controls 3.1 Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times. Do not attempt to install or start up this equipment without first reading all documentation provided with the product.
3-2 Safety Instructions for Electric Drives and Controls 3.
Safety Instructions for Electric Drives and Controls 3-3 Rexroth IndraDyn T 3.4 General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine. If you find that you cannot completely understand the documentation for your product, please ask your supplier to clarify.
3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDyn T • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems". The machine or installation manufacturer is responsible for compliance with the limiting values as prescribed in the national regulations.
Safety Instructions for Electric Drives and Controls 3-5 Rexroth IndraDyn T 3.5 Protection Against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock. In order to operate electrical equipment, certain parts must unavoidably have dangerous voltages applied to them.
3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDyn T To be observed with electrical drive and filter components: High electrical voltage on the housing! High leakage current! Danger to life, danger of injury by electric shock! DANGER 3.6 ⇒ Connect the electrical equipment, the housings of all electrical units and motors permanently with the safety conductor at the ground points before power is switched on. Look at the connection diagram. This is even necessary for brief tests.
Rexroth IndraDyn T 3.7 Safety Instructions for Electric Drives and Controls 3-7 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors.
3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDyn T Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! DANGER ⇒ Ensure personal safety by means of qualified and tested higher-level monitoring devices or measures integrated in the installation. Unintended machine motion is possible if monitoring devices are disabled, bypassed or not activated. ⇒ Pay attention to unintended machine motion or other malfunction in any mode of operation.
Safety Instructions for Electric Drives and Controls 3-9 Rexroth IndraDyn T ⇒ Disconnect electrical power to the equipment using a master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒ Prevent the operation of high-frequency, remote control and radio equipment near electronics circuits and supply leads.
3-10 Safety Instructions for Electric Drives and Controls 3.9 Rexroth IndraDyn T Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! CAUTION ⇒ Do not touch housing surfaces near sources of heat! Danger of burns! ⇒ After switching the equipment off, wait at least ten (10) minutes to allow it to cool down before touching it. ⇒ Do not touch hot parts of the equipment, such as housings with integrated heat sinks and resistors.
Safety Instructions for Electric Drives and Controls 3-11 Rexroth IndraDyn T 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! CAUTION Note: ⇒ Do not attempt to reactivate discharged batteries by heating or other methods (danger of explosion and cauterization). ⇒ Never charge non-chargeable batteries (danger of leakage and explosion). ⇒ Never throw batteries into a fire.
3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDyn T Notes DOK-MOTOR*-MBT********-PR03-EN-P
Technical Data 4-1 Rexroth IndraDyn T 4 Technical Data This chapter contains the technical data and definitions of all motor sizes and lengths of the IndraDyn T series. 4.1 Definitions Operating Modes Bosch Rexroth motors are documented according to the test criteria and measuring methods of EN 60034-1. Stated technical data refers to operating modes S1 (continuous operation) and S6 (periodic operation), each with liquid cooling using water as the cooling medium.
4-2 Technical Data Rexroth IndraDyn T Characteristics Rated torque MN Available torque, in Nm that can be output at the rated speed in operating mode S1 (continuous operation). Rated power PN Power consumption, in kW, of the motor at the rated speed and rated torque. Rated current IN The rms phase current of the motor running at rated speed and rated torque, in amps (A). Rated speed nN Typical working speed, in rpm, as defined by the manufacturer.
Technical Data 4-3 Rexroth IndraDyn T Operating Characteristics The following sample characteristic curve explains the operating characteristics of IndraDyn T motors, as does information found in the motor data sheet. [5] [2] [4] [1] n [min-1] MK000113v01_NN.FH10 M [Nm] [3] [1]: [3]: [5]: Fig. 4-4: Rated torque MN [2]: Rated speed nN Maximum speed Mmax [4]: Max. torque nMmax Max. torque nmax Example motor characteristic curve Note: The achievable torque depends on the drive control used.
4-4 Technical Data 4.
Technical Data 4-5 Rexroth IndraDyn T Motor characteristic curves: frame size 130 MST130A-0200-F_ 14 Mmax 10 Mnenn 8 KENNL-MST130A_0200-F_.FH10 Drehmoment/Torque in Nm 12 6 4 2 4000 3500 3000 2500 2000 1500 1000 500 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0020 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0020 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-6 Technical Data Rexroth IndraDyn T MST130C-0050-F_ 45 Mmax 35 30 Mnenn 25 20 KENNL-MST130C-0050-F_.FH10 Drehmoment/Torque in Nm 40 15 10 5 1200 Drehzahl/speed n in min-1 1000 800 600 400 200 0 0 Mit Regelgerät HMS01.1N-W0020 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0020 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-10: MST130C-0050 motor characteristic curve MST130C-0075-N_ 40 Mmax 30 25 15 KENNL-MST130C-0075-N_.
Technical Data 4-7 Rexroth IndraDyn T Data Sheet for Frame Lengths 130E, 130G Identification Symbol Unit Size 130 1 Motor data ) Frame length Winding code Rated torque Rated power Rated current Rated speed 2 Maximum torque ) Maximum current Maximum speed 3 Minimum cross-section of cable ) Torque constant at 20°C 4 Constant voltage at 20°C ) Thermal time constant Winding resistance at 20°C Inductivity of mounted rotor Discharge capacity Number of pole pairs Rotor moment of inertia Mass of the stator M
4-8 Technical Data Rexroth IndraDyn T Motor characteristic curves: frame size 130 MST130E-0020-F_ 70 Mmax 50 Mnenn 40 30 KENNL-MST130E-0020-F_.FH10 Drehmoment/Torque in Nm 60 20 10 700 600 500 400 300 200 100 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0020 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0020 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-13: MST130E-0035-N_ 70 Mmax 50 40 KENNL-MST130E-0035-N_.
Technical Data 4-9 Rexroth IndraDyn T MST130G-0035-N_ 80 Mmax 60 50 40 Mnenn 30 KENNL-MST130G-0035-N_.FH10 Drehmoment/Torque in Nm 70 20 10 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0020 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0020 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-10 Technical Data 4.
Technical Data 4-11 Rexroth IndraDyn T Motor characteristic curves: frame size 160 MST160A-0050 100 Mmax 80 70 60 50 40 Mnenn KENNL-MST160A-0050.FH10 Drehmoment/Torque in Nm 90 30 20 10 1000 800 600 400 200 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0020 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0020 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-17: MST160C-0050 200 Mmax 160 140 120 100 80 Mnenn KENNL-MST160C-0050.
4-12 Technical Data Rexroth IndraDyn T MST160E-0050 300 Mmax 200 150 Mnenn KENNL-MST160E-0050.FH10 100 50 Drehzahl/speed n in min-1 1000 800 600 400 200 0 0 Drehmoment/Torque in Nm 250 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0020 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
Technical Data 4-13 Rexroth IndraDyn T 4.
4-14 Technical Data Rexroth IndraDyn T Motor characteristic curves: frame size 210 MST210A-0027 120 Mmax 80 60 Mnenn KENNL-MST210A_0027.FH10 Drehmoment/Torque [Nm] 100 40 20 600 550 500 450 400 350 300 250 200 150 100 50 0 0 Drehzahl/speed [min-1] Mit Regelgerät HMS01.1N-W0036 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0036 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-21: MST210C-0027 300 250 Mmax 200 150 KENNL-MST210C_0027.
Technical Data 4-15 Rexroth IndraDyn T MST210C-0050 250 Mmax 150 Mnenn 100 KENNL-MST210C_0050.FH10 Drehmoment/Torque [Nm] 200 50 1100 1150 1200 1100 1150 1200 1050 Drehzahl/speed [min-1] 1000 950 900 850 800 750 700 650 600 550 500 450 400 350 300 250 200 150 100 0 50 0 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-16 Technical Data Rexroth IndraDyn T Data Sheet for Frame Lengths 210E, 210R Identification Symbol Unit Size 210 1 Motor data ) Frame length Winding code Rated torque Rated power Rated current Rated speed 2 Maximum torque ) Maximum current Maximum speed 3 Minimum cross-section of cable ) Torque/force constant at 20° 4 Constant voltage at 20°C ) Thermal time constant Winding resistance at 20°C Inductivity of mounted rotor Discharge capacity Number of pole pairs Rotor moment of inertia Mass of the st
Technical Data 4-17 Rexroth IndraDyn T Motor characteristic curves: frame size 210 MST210E-0027 600 Mmax 400 300 Mnenn KENNL-MST210E_0027.FH10 Drehmoment/Torque [Nm] 500 200 100 600 550 500 450 400 350 300 250 200 150 100 0 50 0 Drehzahl/speed [min-1] Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-18 Technical Data Rexroth IndraDyn T MST210R-0035 250 Mmax 150 Mnenn KENNL-MST210R_0035.FH10 100 50 750 700 650 600 550 500 450 400 350 300 250 200 150 100 50 0 0 Drehmoment/Torque [Nm] 200 Drehzahl/speed [min-1] Mit Regelgerät HMS01.1N-W0054 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0054 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
Technical Data 4-19 Rexroth IndraDyn T 4.
4-20 Technical Data Rexroth IndraDyn T Motor characteristic curves: frame size 290 MST290B-0018 500 450 Mmax 350 300 250 Mnenn 200 KENNL-MST290B_0018.FH10 Drehmoment/Torque in Nm 400 150 100 50 350 300 250 200 150 100 0 50 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0054 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0054 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
Technical Data 4-21 Rexroth IndraDyn T MST290D-0018 800 Mmax 600 500 400 Mnenn 300 KENNL-MST290D_0018.FH10 Drehmoment/Torque in Nm 700 200 100 350 300 250 200 150 100 50 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-32: MST290D-0018 motor characteristic curve MST290E-0004 1200 Mmax 800 Mnenn 600 KENNL-MST290E_0004.
4-22 Technical Data 1200 Rexroth IndraDyn T MST290E-0018 Mmax 800 Mnenn KENNL-MST290E_0018.FH10 600 400 200 350 300 250 200 150 100 50 0 0 Drehmoment/Torque in Nm 1000 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0150 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0150 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
Technical Data 4-23 Rexroth IndraDyn T 4.
4-24 Technical Data Rexroth IndraDyn T Motor characteristic curves: frame size 360 MST360B-0018 1000 Mmax 800 700 600 500 400 Mnenn KENNL-MST360B_0018.FH10 Drehmoment/Torque in Nm 900 300 200 100 300 250 200 150 100 50 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
Technical Data 4-25 Rexroth IndraDyn T MST360D-0018 1200 Mmax 800 600 Mnenn KENNL-MST360D_0018.FH10 Drehmoment/Torque in Nm 1000 400 200 300 250 200 150 100 50 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-38: 2000 MST360D-0018 motor characteristic curve MST360E-0018 Mmax 1800 1400 1200 1000 Mnenn 800 KENNL-MST360E_0018.
4-26 Technical Data 4.
Technical Data 4-27 Rexroth IndraDyn T Motor characteristic curves: frame size 450 MST450B-0012 1400 Mmax 1000 800 600 Mnenn KENNL-MST450B_0012.FH10 Drehmoment/Torque in Nm 1200 400 200 250 200 150 100 50 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-28 Technical Data Rexroth IndraDyn T MST450D-0012 2000 Mmax 1600 1400 1200 1000 Mnenn 800 KENNL-MST450D-0012.FH10 Drehmoment/Torque in Nm 1800 600 400 200 250 200 150 100 50 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0150 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0150 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-43: 3500 MST450D-0012 motor characteristic curve MST450E-0006 Mmax 2500 2000 Mnenn KENNL-MST450E-0006.
Technical Data 4-29 Rexroth IndraDyn T MST450E-0012 3500 Mmax 2500 2000 1500 Mnenn KENNL-MST450E-0012.FH10 Drehmoment/Torque in Nm 3000 1000 500 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0150 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0150 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-30 Technical Data 4.
Technical Data 4-31 Rexroth IndraDyn T Motor characteristic curves: frame size 530 MST530B-0010 2000 Mmax 1600 1400 1200 1000 Mnenn 800 KENNL-MST530B-0010.FH10 Drehmoment/Torque in Nm 1800 600 400 200 200 180 160 140 120 100 80 60 40 20 0 0 Drehzahl/speed n in min-1 Mit Regelgerät HMS01.1N-W0070 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0070 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig.
4-32 Technical Data Rexroth IndraDyn T MST530C-0010-S_ 3000 Mmax 2000 1500 KENNL-MST530C-0010-S_.FH10 Drehmoment/Torque in Nm 2500 1000 500 Mnenn 150 Drehzahl/speed n in min-1 120 90 60 30 0 0 Mit Regelgerät HMS01.1N-W0054 an Versorger HMV01.1E-W0120 an 3xAC400V (-5%) With Drive Controller HMS01.1N-W0054 at HMV01.1E-W0120 with main connection 3xAC400V (-5%) Fig. 4-49: MST530E-0010 5000 Mmax 4000 3500 3000 2000 Mnenn KENNL-MST530E-0010.
Technical Data 4-33 Rexroth IndraDyn T Data Sheet, Sizes 530G, 530L Identification Symbol Unit Size 530 1 Motor data ) Frame length Winding code Rated torque Rated power Rated current Rated speed 2 Maximum torque ) Maximum current Maximum speed 3 Minimum cross-section of cable ) Torque/force constant at 20° 4 Constant voltage at 20°C ) Thermal time constant Winding resistance at 20°C Inductivity of mounted rotor Discharge capacity Number of pole pairs Rotor moment of inertia Mass of the stator Mass o
4-34 Technical Data Rexroth IndraDyn T MST530G-0007 10000 Mmax 8000 7000 6000 5000 Mnenn 4000 KENNL-MST530G-0007.FH10 Drehmoment/Torque in Nm 9000 3000 2000 1000 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 Drehzahl/speed n in min-1 Mit Regelgerät DKR04.1-W400_ an 3xAC400....480V (-5%) With Drive Controller DKR04.1-W400_ and main connection 3xAC400....480V (-5%) Fig. 4-52: MST530L-0006 16000 14000 Mmax 12000 10000 8000 KENNL-MST530L-0006.
Dimension Sheets 5-1 Rexroth IndraDyn T 5 Dimension Sheets For your orientation: The dimensions and sample installation drawings in this chapter are combined according to the sizes. The drawings for each size always follow in this order: • Standard dimension sheet of complete motors. One dimension sheet per “electrical connection” variant. • Component drawing of the rotor. • Sample installation drawing of a mounted rotor. • Component drawing of the stator. One drawing per “electrical connection” variant.
5-2 Dimension Sheets 5.2 Rexroth IndraDyn T Dimension Sheets, Size 130 Liquid Cooling 106-0455-4002-01.tif Fig.
Dimension Sheets 5-3 Rexroth IndraDyn T Natural Convection 106-0455-4001-04.tif Fig.
5-4 Dimension Sheets Rexroth IndraDyn T Rotor MRT130 106-0455-4010-02.tif Fig.
Dimension Sheets 5-5 Rexroth IndraDyn T Rotor MRT130, mounted 106-0455-4011-02.tif Fig.
5-6 Dimension Sheets Rexroth IndraDyn T Stator MST130, liquid cooled 106-0455-4022-01.tif Fig.
Dimension Sheets 5-7 Rexroth IndraDyn T Stator MST130, natural convection 106-0455-4020-04.tif Fig.
5-8 Dimension Sheets Rexroth IndraDyn T Stator MST130, liquid cooled, mounted 106-0455-4023-00.tif Fig.
Dimension Sheets 5-9 Rexroth IndraDyn T Stator MST130, natural convection, mounted 106-0455-4021-01.tif Fig.
5-10 Dimension Sheets Rexroth IndraDyn T Rotor and Stator (nat. convection), mounted 106-0455-4030-02.tif Fig. 5-9: Dimension sheet Rotor and Stator (nat.
Dimension Sheets 5-11 Rexroth IndraDyn T 5.3 Dimension Sheets, Size 160 106-0459-4001-00.tif Fig.
5-12 Dimension Sheets Rexroth IndraDyn T Rotor MRT160 106-0459-4010-00.tif Fig.
Dimension Sheets 5-13 Rexroth IndraDyn T Rotor MRT160, mounted 106-0459-4011-00.tif Fig.
5-14 Dimension Sheets Rexroth IndraDyn T Stator MST160 106-0459-4020-00.tif Fig.
Dimension Sheets 5-15 Rexroth IndraDyn T Stator MST160 in “Other Design” .....-D304 106-0459-4021-00.tif Fig. 5-14: DOK-MOTOR*-MBT********-PR03-EN-P Dimension sheet MST160-....
5-16 Dimension Sheets Rexroth IndraDyn T Stator MST160, mounted 106-0459-4022-00.tif Fig.
Dimension Sheets 5-17 Rexroth IndraDyn T Rotor and Stator, mounted 106-0459-4030-00.tif Fig.
5-18 Dimension Sheets 5.4 Rexroth IndraDyn T Dimension Sheets, Size 210 Electrical Connection "SN" 106-0393-4001-01.tif Fig.
Dimension Sheets 5-19 Rexroth IndraDyn T Electrical Connection "CN" 106-0393-4002-01.tif Fig.
5-20 Dimension Sheets Rexroth IndraDyn T Electrical Connection "RN" 106-0393-4003-00.tif Fig.
Dimension Sheets 5-21 Rexroth IndraDyn T Rotor MRT210 106-0393-4010-01.tif Fig.
5-22 Dimension Sheets Rexroth IndraDyn T Rotor MRT210, mounted 106-0393-4011-01.tif Fig.
Dimension Sheets 5-23 Rexroth IndraDyn T Stator MST210, Electrical Connection "SN" 106-0393-4020-03.tif Fig.
5-24 Dimension Sheets Rexroth IndraDyn T Stator MST210, Electrical Connection "CN" 106-0393-4021-03.tif Fig.
Dimension Sheets 5-25 Rexroth IndraDyn T Stator MST210, Electrical Connection “RN” 106-0393-4023-01.tif Fig.
5-26 Dimension Sheets Rexroth IndraDyn T Stator, mounted 106-0393-4022-01.tif Fig.
Dimension Sheets 5-27 Rexroth IndraDyn T Rotor and Stator, mounted 106-0393-4030-01.tif Fig.
5-28 Dimension Sheets 5.5 Rexroth IndraDyn T Dimension Sheets, Size 290 Electrical Connection "SN" 106-0394-4001-01.tif Fig.
Dimension Sheets 5-29 Rexroth IndraDyn T Electrical Connection "CN" 106-0394-4002-01.tif Fig.
5-30 Dimension Sheets Rexroth IndraDyn T Electrical Connection "RN" 106-0394-4003-00.tif Fig.
Dimension Sheets 5-31 Rexroth IndraDyn T Rotor MRT290 106-0394-4010-00.tif Fig.
5-32 Dimension Sheets Rexroth IndraDyn T Rotor MRT290, mounted 106-0394-4011-00.tif Fig.
Dimension Sheets 5-33 Rexroth IndraDyn T Stator MST290, Electrical Connection "SN" 106-0394-4020-03.tif Fig.
5-34 Dimension Sheets Rexroth IndraDyn T Stator MST290, Electrical Connection "CN" 106-0394-4021-03.tif Fig.
Dimension Sheets 5-35 Rexroth IndraDyn T Stator MST290, Electrical Connection “RN” 106-0394-4023-01.tif Fig.
5-36 Dimension Sheets Rexroth IndraDyn T Stator, mounted 106-0394-4022-01.tif Fig.
Dimension Sheets 5-37 Rexroth IndraDyn T Rotor and Stator, mounted 106-0394-4030-01.tif Fig.
5-38 Dimension Sheets 5.6 Rexroth IndraDyn T Dimension Sheets, Size 360 Electrical Connection "SN" 106-0382-4001-00.tif Fig.
Dimension Sheets 5-39 Rexroth IndraDyn T Electrical Connection "CN" 106-0382-4002-00.tif Fig.
5-40 Dimension Sheets Rexroth IndraDyn T Electrical Connection "RN" 106-0382-4003-00.tif Fig.
Dimension Sheets 5-41 Rexroth IndraDyn T Rotor MRT360 106-0382-4010-00.tif Fig.
5-42 Dimension Sheets Rexroth IndraDyn T Rotor MRT360, mounted 106-0382-4011-00.tif Fig.
Dimension Sheets 5-43 Rexroth IndraDyn T Stator MST360, Electrical Connection "SN" 106-0382-4020-02.tif Fig.
5-44 Dimension Sheets Rexroth IndraDyn T Stator MST360, Electrical Connection "CN" 106-0382-4021-02.tif Fig.
Dimension Sheets 5-45 Rexroth IndraDyn T Stator MST360, Electrical Connection "RN" 106-0382-4024-01.tif Fig.
5-46 Dimension Sheets Rexroth IndraDyn T Stator MST360, Electrical Connection "SN", mounted 106-0382-4022-00.tif Fig.
Dimension Sheets 5-47 Rexroth IndraDyn T Stator MST360, Electrical Connection "CN", mounted 106-0382-4023-00.tif Fig.
5-48 Dimension Sheets Rexroth IndraDyn T Rotor and Stator, mounted 106-0382-4030-00.tif Fig.
Dimension Sheets 5-49 Rexroth IndraDyn T 5.7 Dimension Sheets, Size 450 Electrical Connection "SN" 106-0435-4001-02.tif Fig.
5-50 Dimension Sheets Rexroth IndraDyn T Electrical Connection "CN" 106-0435-4002-01.tif Fig.
Dimension Sheets 5-51 Rexroth IndraDyn T Electrical Connection "RN" 106-0435-4003-00.tif Fig.
5-52 Dimension Sheets Rexroth IndraDyn T Rotor MRT450 106-0435-4010-00.tif Fig.
Dimension Sheets 5-53 Rexroth IndraDyn T Rotor MRT450, mounted 106-0435-4011-00.tif Fig.
5-54 Dimension Sheets Rexroth IndraDyn T Stator MST450, Electrical Connection "SN" 106-0435-4020-04.tif Fig.
Dimension Sheets 5-55 Rexroth IndraDyn T Stator MST450, Electrical Connection "CN" 106-0435-4021-04.tif Fig.
5-56 Dimension Sheets Rexroth IndraDyn T Stator MST450, Electrical Connection "RN" 106-0435-4023-01.tif Fig.
Dimension Sheets 5-57 Rexroth IndraDyn T Stator MST450, mounted 106-0435-4022-01.tif Fig.
5-58 Dimension Sheets Rexroth IndraDyn T Rotor and Stator, mounted 106-0435-4030-01.tif Fig.
Dimension Sheets 5-59 Rexroth IndraDyn T Dimension Sheets, Size 530 Electrical Connection "SN" 106-0374-4002-01.tif Fig.
5-60 Dimension Sheets Rexroth IndraDyn T Electrical Connection "CN" 106-0374-4001-01.tif Fig.
Dimension Sheets 5-61 Rexroth IndraDyn T Electrical Connection "RN" 106-0374-4003-00.tif Fig.
5-62 Dimension Sheets Rexroth IndraDyn T Rotor MRT530 106-0374-4010-00.tif Fig.
Dimension Sheets 5-63 Rexroth IndraDyn T Rotor MRT530, mounted 106-0374-4011-00.tif Fig.
5-64 Dimension Sheets Rexroth IndraDyn T Stator MST530, Electrical Connection "SN" 106-0374-3021-02.tif Fig.
Dimension Sheets 5-65 Rexroth IndraDyn T Stator MST530, Electrical Connection "CN" 106-0374-3020-02.tif Fig.
5-66 Dimension Sheets Rexroth IndraDyn T Stator MST530, Electrical Connection "RN" 106-0374-4024-01.tif Fig.
Dimension Sheets 5-67 Rexroth IndraDyn T Stator MST530, Electrical Connection "SN", mounted 106-0374-4023-00.tif Fig.
5-68 Dimension Sheets Rexroth IndraDyn T Stator MST530, Electrical Connection "CN", mounted 106-0374-4022-00.tif Fig.
Dimension Sheets 5-69 Rexroth IndraDyn T Rotor and Stator, mounted 106-0374-4030-00.tif Fig.
5-70 Dimension Sheets Rexroth IndraDyn T Stator MST530, Cooling Type "S" in preparation Fig.
Type Codes 6-1 Rexroth IndraDyn T 6 Type Codes The type code describes the motor variants that are supplied; it is the basis for selecting and ordering products from Bosch Rexroth. This applies to both new products as well as spare parts and repairs. Rexroth IndraDyn T torque motors consist of the components “Stator” and “Rotor”. The type code is divided into “type code for Stator MST...” and “type code for Rotor MRT...”.
6-2 Type Codes Rexroth IndraDyn T Type Codes for Stator MST 1. Product Abbrev. columns 1 2 3 MST is the designation of an IndraDyn T stator unit. 2. Motor Frame Size Abbrev. columns 4 5 6 The motor frame size is derived from stator dimensions and represents different power ranges. 3. Motor Frame Length Abbrev. column 7 Within a series, the graduation of increasing motor frame length is indicated by ID letters in alphabetic order. The higher the motor frame length, the higher the torque.
Type Codes 6-3 Rexroth IndraDyn T 8. Electrical Connection Abbrev. columns 19 20 The electrical connection is always made using an approx. 2 m-long cable (for design “...D30_”, with approx. 2m-long individual braids with wire end sleeves; for MST210, with approx. 1.5m-long braids). All wires are provided with wire end sleeves.
6-4 Type Codes Rexroth IndraDyn T Stator MST130 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M S T 1 3 0 C - 0 0 5 0 - F T - N 0 C N - N N N N 1. 1.1 Product MST . . . . . . . = MST 2. 2.1 Size 130 . . . . . . . . . . . . . . = 130 3. 3.1 Length 1 Lengths . . . . . . . . . = A, C, E, G 4. 4.1 4.2 4.3 4.4 Windings MST130A MST130C MST130E MST130G 5. 5.1 5.2 Cooling mode natural convection . . . . . . . . . . . . . . . . . . . . .
Type Codes 6-5 Rexroth IndraDyn T 6.3 Size 160 Rotor MRT160 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M R T 1 6 0 A - 3 N - 0 0 8 0 - N N N N 1. 1.1 Product MRT . . . . . . . = MRT 2. 2.1 Motor size 160 . . . . . . . . . . . . . . = 160 3. 3.1 Motor length Lengths . . . . . . . . . . . . = A, C, E 4. 4.1 Mounting style / mechanical design Fixing per screws . . . . . . . . . . . . = 3N 5. 5.
6-6 Type Codes 6.4 Rexroth IndraDyn T Size 210 Rotor MRT210 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M R T 2 1 0 A - 3 N - 0 1 2 0 - N N N N 1. 1.1 Product MRT . . . . . . . = MRT 2. 2.1 Size 210 . . . . . . . . . . . . . . = 210 3. 3.1 Length 1 Lengths . . . . . . . = A, C, D, E, R 4. 4.1 Mounting style / mechanical design fixing per screws . . . . . . . . . . . . . = 3N 5. 5.1 5.2 Internal diameter of the rotor 120 mm .
Type Codes 6-7 Rexroth IndraDyn T Stator MST210 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M S T 2 1 0 C - 0 0 2 7 - F T - N 0 C N - N N N N 1. 1.1 Product MST . . . . . . . . = MST 2. 2.1 Motor size 210 . . . . . . . . . . . . . . = 210 3. 3.1 Motor length Lengths . . . . . . . = A, C, D, E, R 4. 4.1 4.2 4.3 4.4 4.5 Windings code MST210A . . . . . . . . . . . . . = 0027 MST210C . . . . . . . . . . . . . = 0027, 0050 MST210D .
6-8 Type Codes 6.5 Rexroth IndraDyn T Size 290 Rotor MRT290 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M R T 2 9 0 E - 3 N - 0 2 0 0 - N N N N 1. 1.1 Product MRT . . . . . . . . . = MRT 2. 2.1 Motor size 290 . . . . . . . . . . . . . . . . . = 290 3. 3.1 Motor length Lengths . . . . . . . . . . . . . . . . = B, D, E 4. 4.1 Mounting style / mechanical design fixing per screws . . . . . . . . . . . . . . . . = 3N 5. 5.
Type Codes 6-9 Rexroth IndraDyn T 6.6 Size 360 Rotor MRT360 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M R T 3 6 0 B - 3 N - 0 2 6 0 - N N N N 1. 1.1 Product MRT . . . . . . . . . = MRT 2. 2.1 Motor size 360 . . . . . . . . . . . . . . . . = 360 3. 3.1 Motor length Lengths . . . . . . . . . . . . . . . . = B, D, E 4. 4.1 Mounting style / mechanical design fixing per screws . . . . . . . . . . . . . . . . = 3N 5. 5.
6-10 Type Codes 6.7 Rexroth IndraDyn T Size 450 Rotor MRT450 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M R T 4 5 0 B - 3 N - 0 3 5 0 - N N N N 1. 1.1 Product MRT . . . . . . . . . = MRT 2. 2.1 Motor size 450 . . . . . . . . . . . . . . . . . = 450 3. 3.1 Motor length Lengths . . . . . . . . . . . . . . . . = B, D, E 4. 4.1 Mounting style / mechanical design fixing per screws . . . . . . . . . . . . . . . . = 3N 5. 5.
Type Codes 6-11 Rexroth IndraDyn T 6.8 Size 530 Rotor MRT530 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M R T 5 3 0 G - 3 N - 0 4 1 0 - N N N N 1. 1.1 Product MRT . . . . . . . = MRT 2. 2.1 Size 530 . . . . . . . . . . . . . . . = 530 3. 3.1 Length length . . . . . . . . . = B, C, E, G, L 4. 4.1 Mounting style / mechanical design fixing per screws . . . . . . . . . . . . . = 3N 5. 5.1 Internal diameter of rotor 410 mm . . .
6-12 Type Codes Rexroth IndraDyn T Stator MST530 Abbrev. Column 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 Example: M S T 5 3 0 G - 0 0 0 7 - F T - N 0 C N - D 3 0 3 1. 1.1 Product MST . . . . . . . . = MST 2. 2.1 Size 530 . . . . . . . . . . . . . . = 530 3. 3.1 Length 1 Lengths . . . . . . . = B, C, E, G, L 4. 4.1 4.2 4.3 4.4 4.5 Windings MST530B MST530C MST530E MST530G MST530L 5. 5.1 5.2 Cooling mode 2 Liquid cooling . . . . . . . . . . . . . . .
Accessories 7-1 Rexroth IndraDyn T 7 Accessories 7.1 Mounting Ring To simplify the handling, transport and mounting of Rexroth IndraDyn T synchronous torque motors, a mounting fixture should be made by the machine manufacturer according to his own specifications. This can significantly simplify work, especially for the sizes 450 and 530. The required dimension information is shown at the end of this chapter.
7-2 Accessories Rexroth IndraDyn T Order The mounting rings for IndraDyn T motors are allocated according to the stator that is used. Depending on the requirements, • an unassembled mounting ring (see Fig. 7-2) or • a pre-assembled mounting ring (see Fig. 7-3) can be ordered. Unassembled mounting ring Mounting ring RING-MOUNTING M01-MBT450 MNR For stator R911296650 MST450.-....-FT-N0CN-NNNN RING-MOUNTING M02-MBT450 R911298824 MST450.-....-FT-N0SN-NNNN RING-MOUNTING M01-MBT530 R911294612 MST530.
Accessories 7-3 Rexroth IndraDyn T Note: Return the goods back only according to Incoterm clause DDU. Other Incoterms will not be accepted. 4. A credit note for the fixed value for the undamaged and reusable mounting rings will be remitted to your customer account after receipt. You can query your Bosch Rexroth sales office about the fixed values of your credit notes.
7-4 Accessories Rexroth IndraDyn T Dimension Sheet for Mounting Ring in SUP-M01-MBT450 sup-m01-mbt450.tif Fig.
Accessories 7-5 Rexroth IndraDyn T Dimension Sheet for Mounting Ring in SUP-M02-MBT450 sup-m02-mbt450.tif Fig.
7-6 Accessories Rexroth IndraDyn T Dimension Sheet for Mounting Ring in SUP-M01-MBT530 sup-m01-mbt530.tif Fig.
Accessories 7-7 Rexroth IndraDyn T Dimension Sheet for Mounting Ring in SUP-M02-MBT530 sup-m02-mbt530.tif Fig.
7-8 Accessories Rexroth IndraDyn T Dimension Sheet for Mounting Ring in SUP-M03-MBT530 sup-m03-mbt530.tif Fig.
Connection Techniques 8-1 Rexroth IndraDyn T 8 Connection Techniques 8.1 Notes Destruction of the motors by direct connection to the 50/60Hz mains network (three-wire or single-phase mains)! CAUTION ⇒ The motors described here may be operated only with suitable drive control devices, with variable output voltage and frequency (converter mode), as specified by Rexroth.
8-2 Connection Techniques 8.2 Rexroth IndraDyn T Connection Cables Antriebsregelgerät drive controller Verbindungsstelle junction point Stator MST..... Leistungskabel power cable Anschlusskabel connecting cable ANSCHL_MST.EPS Fig. 8-1: IndraDyn T connection diagram In the standard design, the stators are electrically connected using an • approx. 2m-long connection cable with wire end ferrules. Stators with type key option “Other design ...D30x” are supplied with an • approx.
Connection Techniques 8-3 Rexroth IndraDyn T Connection cable Connection wire crosssection Control wire crosssection Width across corners [E] for PG threads Diameter [D] +/- 1mm Permitted bending radius [R] MST130x-...NS-.. Single wires 1.5mm² 1.0mm² -/- 15mm 10 MST130x-...-FT-.. MST210R-xxxx INK678 + L17YC11Y 1.5mm² -/- 23mm 10.5mm -/- 1.0mm² 16mm 6mm MST160x-xxxx MST210A-0027 MST210C-0027 MST290B-0018 MST290D-0002 INK602 2.5mm² 1.0mm² 34mm 14.
8-4 Connection Techniques Rexroth IndraDyn T MST160x-xxxx-xx-xxxx-NNNN MST210x-xxxx-xx-xxxx-NNNN PTC 8 (-) MST290x-xxxx-xx-xxxx-NNNN 7 (+) MST360x-xxxx-xx-xxxx-NNNN MST450x-xxxx-xx-xxxx-NNNN PTC 6 MST530x-xxxx-xx-xxxx-NNNN 5 M 3~ W 3 V 2 U 1 PTC - KTY84-130 kein Anschluss am IndraDrive Regelgerät do not connect to IndraDrive drive controller PTC - SNM.150.DK.
Connection Techniques 8-5 Rexroth IndraDyn T Before connecting the motor, the following steps must be carried out by the machine manufacturer: 1. Decide on the type of connection (terminal box or coupling and connector) as well as procurement of the required components. 2. Shorten the power cable to the desired length (only if required). 3. If the Rexroth connection technique is used: create the motor-side connection according to the documentation "Rexroth Connection Cables", MNR. R911282688. 4.
8-6 Connection Techniques 8.3 Rexroth IndraDyn T Connection with Terminal Box Antriebsregelgerät Drive controller Klemmenkasten Terminal box A1 A2 A3 1 V1 2 W1 3 M 3 GN 5 PTC SNM.150.DK 6 1 Kühlsystem Cooling unit U1 Zu In Ab Out + 7 PTC - 8 KTY84-130 2 3 Motorkühlung Motor cooling MBTconnect2.EPS (1) (2): (3): Fig. 8-5: Shield connection via cable clamping of the cable strain relief within the PG thread. Connect temperature sensor SNM.150.
Connection Techniques 8-7 Rexroth IndraDyn T Pay attention to the following when selecting the components: • The components must be suited for the currents and voltages of the chosen drive system, especially for high intermediate circuit voltages up to 750 VDC. • Heed the required diameter and end thread of the PG thread. • Impermeability of the housing. Minimum protection class IP65 recommended. A complete terminal box consists, for example, of the following components: 4x 1 2 3 6 4 5 MBTconnect5.
8-8 Connection Techniques 8.4 Rexroth IndraDyn T Connection with Coupling Stecker Flanschdose/Kupplung Plug Flange socket/coupling Antriebsregelgerät Drive controller A1 A2 A3 A 1 B 2 M 3 C 3 D GNYE E 5 PTC H 6 SNM150 2 F + 7 PTC G - KTY84-130 8 3 Kühlsystem Cooling unit 1 Zu In Ab Out Motorkühlung Motor cooling MBTconnect3.EPS (1) (2): (3): Fig. 8-8: Shield connection via cable clamping of the cable strain relief within the PG thread. Connect temperature sensor SNM.150.
Connection Techniques 8-9 Rexroth IndraDyn T Handling INS0381 INS0481 (max. 10 mm²) PG 36 INS0382 INS0482 Montagewand max. Mounting plate 6 mm Plaque de support CLICK MBTconnect4.EPS Fig. 8-9: IndraDyn T power connector 1. Insert the plug into the connector; pay attention to the coding. 2. Manually tighten the bayonet socket until it audibly locks in. 3. The red marks on the flange socket and the plug should be aligned when the bayonet connection is locked in. 8.
8-10 Connection Techniques 8.6 Rexroth IndraDyn T Motor Cooling Synchronous IndraDyn T motors are supplied as kit motors without a motor housing for installation in the machine. The selection and dimensioning of the connection system is to be carried out by the machine manufacturer. For further notes regarding motor cooling, please refer to chapter 9.5, Motor Cooling, and chapter 9.6, Motor Temperature Monitoring.
Application Notes 9-1 Rexroth IndraDyn T 9 Application Notes 9.1 Conditions for Use Setup Elevation and Ambient Temperature The performance data specified for the drive system apply in the following conditions: ambient temperature of 0º to + 40º C setup elevation of 0 m to 1,000 m above sea level. If you want to use the drive systems in areas with values beyond these ranges, the performance data are reduced according to the following figure.
9-2 Application Notes Rexroth IndraDyn T Shocks/jolts Maximum permitted shock load (6ms) Motor frame size axial radial 100 m/s² 100 m/s² 130 160 210 290 360 450 530 Fig. 9-3: Maximum values for shock load ⇒ Ensure that the maximum values for storage, transport and operation of motors as specified in Figs. 9-4 and 9-5 are not exceeded. The construction and effectiveness of shock-absorbing or shockdecoupling attachments depends on the application and must be tested using measurements.
Application Notes 9-3 Rexroth IndraDyn T 9.3 International Protection Class The degree of protection is defined by the abbreviation IP (International Protection) and two reference numbers specifying the degree of protection. The first reference number describes the degree of protection against contact and penetration of foreign bodies; the second reference number describes the degree of protection against water.
9-4 Application Notes Rexroth IndraDyn T Impairment or loss of motor, machine or cooling system! ⇒ CAUTION ⇒ ⇒ ⇒ It is essential that you take into account the motor data and the explanations and conceptions of the cooling systems in the documentation "Liquid Cooling, Dimensioning, Selection", MNR. R911265836. Heed the manufacturer’s instructions when constructing and operating cooling systems. Do not use any lubricants or cutting materials from operating processes.
Application Notes 9-5 Rexroth IndraDyn T ⇒ Heed the instructions of the pumping manufacturer! Description Manufacturers in Germany 1-3% solutions Aquaplus 22 Petrofer, Hildesheim Varidos 1+1 Schilling Chemie, Freiburg 33% solutions Glycoshell Deutsche Shell Chemie GmbH, Eschborn Tyfocor L Tyforop Chemie GmbH, Hamburg OZO antifreeze Deutsche Total GmbH, Düsseldorf Aral cooler antifreeze A ARAL AG, Bochum BP antifrost X 2270 A Deutsche BP AG, Hamburg Emulsifiable mineral oil concentrate Shel
9-6 Application Notes Rexroth IndraDyn T Note: The coolant inlet temperature must be set in a temperature range of +10°C - +40°C and may be only max. 5°C under the existing ambient temperature to avoid condensation. Operation without Liquid Coolant Theoretically, operation of IndraDyn T motors without any liquid coolant is possible.
Application Notes 9-7 Rexroth IndraDyn T Furthermore, all stators are fitted with an additional temperature sensor for temperature measurement. This sensor (in the following: sensor temperature measurement has a nearly linear characteristic curve (see Fig. 9-9). Temperature sensor motor protection Type PTC SNM.150.DK.*** Rated response temperature ϑNAT 150 °C Resistor at 25°C ≈ 100-250 Ohm Fig. 9-6: Temperature sensor motor protection 100000 Temp.
9-8 Application Notes Rexroth IndraDyn T Temperature depending on resistance Tw = A ⋅ RKTY + B ⋅ RKTY + C ⋅ RKTY + D 3 Tw: RKTY: A: B: C: D: Fig. 9-10: Resistance depending on temperature 2 Winding temperature of the motor in °C Resistance of the temperature sensor in Ohm -8 3.039 ·10 -4 -1.44 ·10 0.358 -143.78 Polynomial used for determining the temperature with a known sensor resistance (KTY84) RKTY = A ⋅ Tw + B ⋅ Tw + C ⋅ Tw + D 3 2 Tw: RKTY: A: B: C: D: Fig.
Application Notes 9-9 Rexroth IndraDyn T 9.7 Fastening Stator The stator is fastened to one of the two stator ends using screwed connections. In no case may both ends be screwed on. Depending on the stator type selected, the stator ends may have different diameters, simplifying assembly (see Fig. 9-2).
9-10 Application Notes Rexroth IndraDyn T Rotor The rotor is connected on the machine by screws. During installation, note the information in the dimension sheets regarding • the number and type of fastening holes, • the torque, • and the depth of thread. L D Rotorbefestigung.EPS (L): (D): Fig. 9-13: Depth of thread Thread diameter IndraDyn T rotor fastening Note: • The necessary screw length depends on the machine construction.
Application Notes 9-11 Rexroth IndraDyn T 9.8 Rotor Direction of Rotation The rotation direction of the rotor on an IndraDyn T motor can be specified using the exit side of the power cable on the stator. The rotor must rotate in the clockwise direction when the exit side of the power cable is viewed. The following figure clarifies the relationship. 2 Ro to r 1 Stator rotation_direction1.EPS (1): (2): Fig.
9-12 Application Notes 9.9 Rexroth IndraDyn T Foreign Components he bearing and the motor encoder do not belong to the scope of delivery of the IndraDyn T motor. The selection of the needed components depends on the requirements of the application or machine. You can find further information regarding encoder systems, encoder signals and corresponding interface connections in the documentation of the control parts, DOK-INDRV*-CSH********-PR0x-EN-P, MNR R911295011.
Handling and Transport 10-1 Rexroth IndraDyn T 10 Handling and Transport 10.1 Supplied Condition IndraDyn T motors are delivered in wooden crates. Packing units on pallets are secured by retaining straps. Injuries due to uncontrolled movement of the retaining straps when cutting! ⇒ CAUTION Maintain a sufficient distance and carefully cut the retaining straps. Upon delivery, the stator and rotor of size 450 and 530 are connected with an mounting ring.
10-2 Handling and Transport Rexroth IndraDyn T Scope of Delivery The total scope of delivery can be seen in the delivery note or the waybill. The content, however, can consist of several packages. Each individual package can be identified using the shipment label attached to the outside. An individual type label with the device designation and technical details as well as a supply note with information for handling is provided in the packaging for both stator and rotor.
Handling and Transport 10-3 Rexroth IndraDyn T Damages or injuries and invalidation of the warranty due to improper handling! Heavy! ⇒ CAUTION ⇒ ⇒ ⇒ ⇒ ⇒ ⇒ ⇒ Strictly observe all security and warning notices (see Chapter 3)! Protect the products from dampness and corrosion. Avoid mechanical stressing, jolts, throwing, tipping or dropping of the products. Use only suitable lifting equipment. Never pick up a motor on the connectors, cables or connection thread.
10-4 Handling and Transport Rexroth IndraDyn T Transport Handhabung mit Montagering Handling with mounting ring Handhabung ohne Montagering Handling without mounting ring 1 Mbt3.EPS (1): Fig. 10-3: Ring screw for transport (according to DIN 580) IndraDyn T transport Note: • Use ring screws for transport only in opposite holes. Use only suitable lifting equipment. • Place the motor only in the horizontal position on a clean, level base.
Installation 11-1 Rexroth IndraDyn T 11 Installation 11.1 Safety Injuries due to live parts! Lifting of heavy loads! Danger of damage! ⇒ WARNING ⇒ ⇒ ⇒ ⇒ Carry out all working steps especially carefully. In this way, you minimize the risk of accidents and damage. Use suitable lifting equipment and protective equipment and wear protective clothing during transport. Do not lift or move the motor by the loom of cables. Install the motors only when they are de-energized and not connected electrically.
11-2 Installation Rexroth IndraDyn T 11.3 Mechanical Installation The rotor is magnetic! Risk of injury and crimping danger by magnetic forces! ⇒ WARNING ⇒ ⇒ Eliminate movable metal objects or secure against movement. Carefully handle magnetic parts. Wear protective clothing and use mounting tools. The following mounting instructions describe a nonbinding, schematic construction without considering the constructive specialty of the machine; they serve only for general orientation.
Installation 11-3 Rexroth IndraDyn T When inserting the rotor into the stator, pay attention to the radial and axial forces resulting from the magnetic force. Faxial Fradial Anziehungskraft.EPS Fig. 11-2: Attractive forces during assembly Rotor size MRT.... 130 160 210 290 360 450 530 Fig.
11-4 Installation Rexroth IndraDyn T Assembly without Mounting Ring The following figures show the general mounting procedure. Note the special mounting instructions of the machine manufacturer. All the screwed connections shown below must be secured using Loctite 243. Initial state: The rotor and stator lie on a clean, level surface. All previously described steps have been carried out. Mount the motor according to the following schematic procedure. 1.
Installation 11-5 Rexroth IndraDyn T Injuries/damage ⇒ WARNING Due to the permanent magnets on the rotor and the resulting magnetic forces, the rotor is suddenly pulled into the stator. 7 8 9 10 6 Mounting6.EPS (6): (7): (8): (9): (10): Fig. 11-5: Fastening screws for stator flange - machine housing Rotor flange Axial-radial bearing Rotor fastening screws Rotor IndraDyn T rotor installation 8. Screw the bearing ring onto the stator flange using a torque wrench and the screws (11). 11 Mounting7.
11-6 Installation Rexroth IndraDyn T 9. Screw the stator flange onto the machine housing using a torque wrench and the screws (6). 10. Check the accuracy and stability of all mounted parts and mechanical connections. After proper mechanical assembly, continue with the other connections. Assembly with Mounting Ring (Optional) The following figure shows the general mounting procedure. Note the special mounting instructions of the machine manufacturer.
Installation 11-7 Rexroth IndraDyn T 5 4 Mounting2.EPS (4): (5): Fig. 11-8: Fastening screws for stator flange - machine housing Fastening screws for stator flange - stator Assembly of the stator flange 3. Screw the bearing ring onto the rotor flange using a torque wrench and the screws (7). 4. Lower the rotor flange, with the attached bearing, into the rotor until the centering unit (8) takes hold of the rotor flange in the rotor hole. 5.
11-8 Installation Rexroth IndraDyn T 9 Mounting4.EPS (9): Mounting ring Fig. 11-10: Removing the mounting ring 9. Check the accuracy and stability of all mounted parts and mechanical connections. After proper mechanical assembly, continue with the other connections. 11.4 Electrical Connection Electrically connect the motor according to the terminal diagram and the instructions in chapter 8 “Connection Techniques”. Observe the notes in the supplementary documentation.
Installation 11-9 Rexroth IndraDyn T 11.5 Coolant Connection Connect the coolant supply for the motor according to chapter 8.6 “Motor cooling” and the connection diagrams of the machine manufacturer. The entire coolant system must be checked for leaks and deaeration before the commissioning the machine. Therefore, note the instructions of the manufacturer. Note: • No force may affect the motor-side screws via the supply cables.
11-10 Installation Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Operating Torque Motors 12-1 Rexroth IndraDyn T 12 Operating Torque Motors 12.1 General Notes Regarding Commissioning Material damage due to errors in the controls of motors and moving elements! Unclear operating states and product data! CAUTION ⇒ ⇒ ⇒ ⇒ Do not carry out commissioning if connections, operating states or product data are unclear or faulty! Do not carry out commissioning if the safety and monitoring equipment of the system is damaged or not in operation.
12-2 Operating Torque Motors Rexroth IndraDyn T 12.2 Commissioning The following points must be heeded especially during the commissioning of synchronous torque motors. Parameter IndraDyn T motors are frameless motors whose individual components – supplemented by an encoder system – are directly installed into the machine by the manufacturer. As a result of this, kit motors have no data memory to supply motor parameters or standard controller adjustment.
Operating Torque Motors 12-3 Rexroth IndraDyn T 12.3 General Preconditions The following commissioning. preconditions must be provided for successful • Adherence to the safety regulations and notes. • Check of electrical and mechanical components for safe functioning. • Availability and supply of required tools. • Adherence to the commissioning procedure described in the following.
12-4 Operating Torque Motors Rexroth IndraDyn T Tools DriveTop commissioning software PC Commissioning can be carried out directly using an NC terminal or using special software. The DriveTop commissioning software permits menudriven, custom-designed and motor-specific parameterizing and optimization. A normal Windows PC is required for commissioning using DriveTop. Commissioning via NC To commission using an NC control, access to all drive parameters and functions must be guaranteed.
Operating Torque Motors 12-5 Rexroth IndraDyn T 12.4 General Commissioning Procedure The following flow chart shown the general commissioning procedure for synchronous kit motors of the IndraDyn T series. These points are explained in detail in the following chapters.
12-6 Operating Torque Motors Rexroth IndraDyn T 12.5 Parameter Value Assignment With DriveTop, entering or editing certain parameters and executing commands during the commissioning process is done inside menu-driven dialog boxes or in list representations. Optionally, this can also be performed via the control terminal. Entering Motor Parameters Note: The motor parameters are specified by Rexroth and must not be changed by the user. Commissioning is not possible if these parameters are not available.
Operating Torque Motors 12-7 Rexroth IndraDyn T P-0-4005 Flux-generating current, limit value P-0-4014 Type of construction of motor P-0-4016 Direct-axis inductance of motor P-0-4017 Quadrature-axis inductance of motor P-0-4034 Thermal time constant of winding P-0-4035 Thermal time constant of motor P-0-4036 Rated motor speed P-0-4037 Thermal short-time overload of winding P-0-4048 Stator resistance S-0-0100 Velocity loop proportional gain S-0-0101 Velocity loop integral action time
12-8 Operating Torque Motors Rexroth IndraDyn T Input of the Parameters of the Encoder System Encoder type The encoder type must be defined. Parameter P-0-0074 is used to do this. Encoder type P-0-0074 Incremental encoder, e.g. Lenord&Bauer gear-wheel encoder 2 Absolute encoder, e.g. Rexroth DSF or Rexroth HSF Encoder 1 Fig. 12-3: Encoder type definition Signal period Encoder systems for IndraDyn T motors generate and interpret sinusoid signals.
Operating Torque Motors 12-9 Rexroth IndraDyn T 12.6 Determining the Polarity of the Encoder System In order to avoid direct feedback in the velocity control loop, the effective direction of the motor force and the count direction of the encoder system must be the same. WARNING Different effective directions of motor torque and count direction of the encoder system cause uncontrolled movements of the motor upon power-up! ⇒ ⇒ Ensure that uncontrolled movements do not occur.
12-10 Operating Torque Motors Rexroth IndraDyn T 12.7 Commutation Adjustment DANGER Malfunctions due to the activation of motors and moving elements! Commutation adjustment must always be performed in the following cases: ⇒ ⇒ ⇒ ⇒ Initial commissioning Modification of the mechanical attachment of the encoder system Exchange of the encoder system Modification of the mechanical attachment of the stator and/or rotor.
Operating Torque Motors 12-11 Rexroth IndraDyn T Commutation adjustment for synchronous-torque motors Measuring principle of encoder system ? Absolute Initial Commissioning? Incremental Initial Commissioning? YES YES NO NO Sättigungsverfahren Automatical commutation after setting the controller release Current via starting the P-0-0524 command Commutation correct ? - with controller release - axis movement possible YES NO Sinusoidal procedure Current via starting the P-0-0524 command - Ax
12-12 Operating Torque Motors Rexroth IndraDyn T 12.8 Setting and Optimizing the Control Loop General Sequence The control loop settings in a digital drive controller are significant to the characteristics of the servo axis. The control loop structure consists of a cascaded position, velocity and current controller. The corresponding mode defines the active controllers. Note: Defining the control loop settings requires the corresponding expertise. torque motors Regelkreiseinstellung_IndraDynT_EN.
Operating Torque Motors 12-13 Rexroth IndraDyn T Note: Filtering mechanical resonance vibrations Use the functional description of the drive controller for more additional information. Digital drives from Rexroth are able to provide narrow-band suppression of vibrations that are produced due to the power train between the motor and the mechanical axis system. This results in increased drive dynamics with good stability.
12-14 Operating Torque Motors Rexroth IndraDyn T 12.9 Deactivation In the case of malfunctions, maintenance measures or to deactivate the motors, proceed as follows: 1. Observe the instructions of the machine documentation. 2. Use the machine-side control commands to bring the drive to a controlled standstill. 3. Switch off the power and control voltage of the drive device. 4. Switch off the master switch of the machine and deactivate external systems according to the instructions of the manufacturer. 5.
Operating Torque Motors 12-15 Rexroth IndraDyn T 12.11 Maintenance Synchronous motors of the IndraDyn T series operate maintenance-free within the given operating conditions. However, operation under unfavorable conditions can lead to limitations in availability. ⇒ Increase availability with regular preventive maintenance measures. Heed the information in the maintenance schedule of the machine manufacturer and the service measures described below.
12-16 Operating Torque Motors Rexroth IndraDyn T 12.12 Troubleshooting Danger of injury due to moving elements! Danger of injury due to hot surfaces! ⇒ DANGER ⇒ ⇒ ⇒ Do not carry out any maintenance measures when the machine is running. Switch off the control device and the machine and await the discharging time of the electric systems During maintenance work, secure the system against restarting and unauthorized use. Do not work on hot surfaces.
Operating Torque Motors 12-17 Rexroth IndraDyn T Excess Temperature of Motor Housing Status The housing temperature of the motor climbs to unusually high values. Damage of motor or machine by restarting after increased motor temperature! ⇒ CAUTION ⇒ Possible causes Liquid-cooled motors should not be restarted immediately after failure of the coolant system and an increased motor temperature or supplied with cold coolant .
12-18 Operating Torque Motors Rexroth IndraDyn T Motor or Machine Generates Vibrations Status Possible causes Audible or tactile vibrations occur on the motor or on the machine. 1. Driven machine elements are insufficiently coupled or damaged. Motor bearings worn or defective. Available bearing life time or grease lifetime elapsed. 2. Motor mount loose. 3. Drive system is instable from a control point of view. Countermeasures 1. Contact the machine manufacturer. 2. Contact the machine manufacturer. 3.
Operating Torque Motors 12-19 Rexroth IndraDyn T Waste Disposal Note: Manufacturing process To simplify handling of the rotor during disposal, we recommend that the magnetic field / the permanent magnets on the rotor be neutralized. This is accomplished by heating the rotor in a heating furnace at no less than 265°C for at least 3 hours.
12-20 Operating Torque Motors Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Service & Support 13-1 Rexroth IndraDyn T 13 Service & Support 13.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns - Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries.
13-2 Service & Support Rexroth IndraDyn T 13.4 Vor der Kontaktaufnahme... - Before contacting us... Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten: For quick and efficient help, please have the following information ready: 1. detaillierte Beschreibung der Störung und der Umstände. 1. Detailed description of the failure and circumstances. 2. Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern. 2.
13-2 Service & Support Rexroth IndraDyn T Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, from abroad: don’t dial (0) after country code, Italien: 0 nach Landeskennziffer mitwählen Italy: dial 0 after country code Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse 13 1120 Wien Tel.
Service & Support 13-3 Rexroth IndraDyn T Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova 5 627 00 Brno Tel.: +420 (0)5 48 126 358 Fax: +420 (0)5 48 126 112 DEL a.s. Strojírenská 38 591 01 Zdar nad Sázavou Tel.: +420 566 64 3144 Fax: +420 566 62 1657 Bosch Rexroth Kft.
13-4 Service & Support Rexroth IndraDyn T Asien - Asia (incl. Pacific Rim) China China China China Shanghai Bosch Rexroth Hydraulics & Automation Ltd. No.122, Fu Te Dong Yi Road Waigaoqiao, Free Trade Zone Shanghai 200131 - P.R.China Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai 200120 - P.R.China Bosch Rexroth (China) Ltd. Satellite Service Office Changchun Rm. 1910, Guangming Building No.336 Xi’an Rd., Chao Yang Distr. Changchun 130061 - P.R.
Service & Support 13-5 Rexroth IndraDyn T Nordamerika – North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Tel.: +1 847 645-3600 Fax: +1 847 645-6201 servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.
Appendix for Motor Size 210R 14-1 Rexroth IndraDyn T 14 Appendix for Motor Size 210R 14.1 General To improve the clarity of this documentation, this chapter describes special IndraDyn T motor characteristics that vary from the standard size and model for size and design: • MST210R-xxxx-FT-N0CN-D302 • MST210R-xxxx-FT-N0CN-T302 in conjunction with rotor: • MRT210R-3N-0130 The rotor in design MRT210R-3N-0130 has been designed to be part of the spindle.
14-2 Appendix for Motor Size 210R Rexroth IndraDyn T 14.2 Dimension Sheet, MBT210R 106-0393-3040-01.tif Fig.
Appendix for Motor Size 210R 14-3 Rexroth IndraDyn T 14.3 Installation Mechanical Installation Safety When installing the motor, heed the general notes regarding safety in chapter 3 “Notes Regarding Safety” as well as the special notes regarding safety for installation in chapter 12 “Installation“. The following mounting instructions describe a nonbinding, schematic construction without considering the constructive specialty of the machine; they serve only for general orientation.
14-4 Appendix for Motor Size 210R Rexroth IndraDyn T Assembly Rotor MRT210R-3N-0130 has been designed to be part of the spindle and is fastened using screwed connections. In addition, cylindrical pins can be used on one side to help fasten the rotor. You can find detailed information in the dimension sheet (Fig. 14-1). During assembly, pay attention to the following • the number and type of fastening and cylindrical pin holes, • the torque, • and the depth of thread.
Appendix for Motor Size 210R 14-5 Rexroth IndraDyn T Rotor MRT210R-3N-0130, assembled 106-0393-3099-00.tif Fig.
14-6 Appendix for Motor Size 210R Rexroth IndraDyn T Note: • All the screwed connections shown below must be made using screws with a tensile strength of 12.9 and secured using Loctite 243. • The necessary screw length depends on the machine construction. • The screwed connections must be able to take up both the force due to the weight of the motor and the forces acting during operation. • Observe the minimum depth of thread.
Appendix for Motor Size 210R 14-7 Rexroth IndraDyn T Dimension Sheet, SUP-M04-MBT210 106-0393-3053-00.tif Fig.
14-8 Appendix for Motor Size 210R Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Appendix for Motor Sizes 530G and 530L 15-1 Rexroth IndraDyn T 15 Appendix for Motor Sizes 530G and 530L 15.1 General Due to their design, IndraDyn T motors with the sizes 530G and 530L are especially suited to operating pressure rolls. To improve the clarity of this document, this chapter (in addition to chapter 11 “Installation”) provides special notes regarding the assembly of these motors in size 530G and 530L.
15-2 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T 15.2 Dimension Sheet, MBT530G / 530L 106-0464-4001-00.tif Fig.
Appendix for Motor Sizes 530G and 530L 15-3 Rexroth IndraDyn T Dimension Sheet, Rotor MRT530G / MRT530L 106-0464-4010-00.tif Fig.
15-4 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T Dimension Sheet, Stator MST530G / MST530L 106-0464-3020-01.tif Fig.
Appendix for Motor Sizes 530G and 530L 15-5 Rexroth IndraDyn T 15.3 Shaft End Dimensioning Due to installation tolerances on the system, it may not be possible to install the rotor co-axially in the stator. As a result, radial forces may occur in the motor during operation, also affecting the shaft end to which the rotor is attached. To ensure sufficient rigidity of the drive system, • the required minimum air gap after assembling the rotor and stator, and • the resulting radial forces in operation (Fig.
15-6 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T Shaft Dimensioning 106-0464-3032-00.tif Fig.
Appendix for Motor Sizes 530G and 530L 15-7 Rexroth IndraDyn T 15.4 Stator Assembly Before the stator can be attached to the machine, it must be installed in a housing (see Fig. 15-6) prepared by the user. The housing is fastened on one of the two stator ends using the fastening holes provided for this purpose. During installation, note the information in the dimension sheets (see Fig. 15-3) regarding. • the number and type of fastening holes, • the minimum depth of thread and tightening torque.
15-8 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T Installation Dimension Sheet, MST530G / 530L 106-0464-3021-00.tif Fig.
Appendix for Motor Sizes 530G and 530L 15-9 Rexroth IndraDyn T 15.5 Assembly of the Rotor The rotor is magnetic! Risk of injury and crimping danger by magnetic forces! ⇒ WARNING ⇒ ⇒ Eliminate movable metal objects or secure them against movement. Carefully handle magnetic parts. Wear protective clothing and use mounting tools. The rotor is guided into the rotor hole on a spacer sleeve using two insertion fittings and attached to a clamp plate.
15-10 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T Installation Dimension Sheet, Rotor MRT530G / MRT530L 106-0464-3011-01.tif Fig.
Appendix for Motor Sizes 530G and 530L 15-11 Rexroth IndraDyn T Mounting Tool for Rotor (Example) 106-0464-3033-00.tif Fig.
15-12 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T 15.6 Assembling the Motor Encoder and the Covers After the stator has been attached to the machine and the rotor has been attached to the shaft, the encoder can be connected. Note: The motor encoder is not in the scope of delivery for the motor; it must be provided by the user. Carry out the following steps: 1. Attach the motor encoder to the shaft. 2. Close the motor housing and the encoder installation space with the covers provided. 3.
Appendix for Motor Sizes 530G and 530L 15-13 Rexroth IndraDyn T Installation Dimension Sheet, MBT530G / 530L 106-0464-3031-00.tif Fig.
15-14 Appendix for Motor Sizes 530G and 530L Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Index 16-1 Rexroth IndraDyn T 16 Index A Accessories Mounting Ring 7-1 Ambient Temperature 9-1 Application Notes 9-1 Appropriate use Introduction 2-1 Uses 2-2 B Bearing 9-12 Bending radius 8-5 C Characteristics 4-2 Cleaning 9-3 Commisioning Encoder system parameters 12-8 Commissioning 12-1 parameter value assignment 12-6 polarity of encoder system 12-9 preconditions 12-3 procedure 12-5 Commutation adjustment 12-2, 12-10 Commutation angle 12-10 Conditions for use 9-1 Connection 11-8 Connection System
16-2 Index Rexroth IndraDyn T E Encoder 9-12 Encoder polarity 12-2 F Foreign components 9-12 Frame length 6-1, 6-2 Frame shape 6-1, 6-2 H Handling 10-1 High-voltage test, also see Inspection 10-1 I Inappropriate use 2-2 Consequences, Discharge of liability 2-1 Inspection by customer 10-1 factory 10-1 High-voltage inspection 10-1 Installation 11-1 coolant connection 11-9 Electrical connection 11-8 Safety 11-1 Insulation resistance 10-1 International Protection Class 9-3 Introduction to the product 1-
Index 16-3 Rexroth IndraDyn T S Safety Instructions for Electric Drives and Controls 3-1 Setting and optimizing control loop 12-12 Setup Elevation 9-1 Shape 6-1 Shield connection 8-6, 8-8 Shock-absorbing attachments 9-2 Shock-decoupling attachments 9-2 Standards 1-3 Start-up Implements 12-4 Storage 10-2 permitted temperature range 10-3 Strain relief 8-6, 8-8 Supplied condition 10-1 T Technical data 4-1 Thermal time constant 4-2 Torque constant 4-2 Transport 10-1, 10-2 permitted temperature range 10-3
16-4 Index Rexroth IndraDyn T DOK-MOTOR*-MBT********-PR03-EN-P
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.
