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579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions

INSTALLATION

INSTRUCTIONS

USA

SERVICE OFFICE

The Dometic Corporation

2320 Industrial Parkway

Elkhart, IN 46515

(574) 294-2511

CANADA

Dometic Distribution

866 Langs Dr.

Cambridge, Ontario

CANADA N3H 2N7

(519) 653-4390

For Service Center

Assistance Call:

800-544-4881

BRISK AIR

579 Series

590 Series

595 Series

ROOF TOP AIR CONDITIONER

USED WITH

3107210 AIR DISTRIBUTION BOX KIT and

3107541 ANALOG RELAY KIT

REVISION

Form No. 3108464.060 2/05

(Replaces 3108464.053)

(French 3108982.061)

LaGrange, IN 46761

57908.521

57912.622

57912.631

57915.322

57915.331

57915.422

57915.522

57915.531

57915.536

57915.541

57915.546

57915.622

57915.631

57915.731

59016.521

59016.621

59516.303

59516.331

59516.336

59516.501

59516.531

59516.536

59516.601

59516.603

59516.631

Lire et comprendre ce manuel avant de

procéder à l'installation, à des réglages,

de l'entretien ou des réparations.

L'installation de cet appareil doit être

effectuée par un réparateur qualifié.

Toute modification de cet appareil peut

être extrêmement dangereuse et

entraîner des blessures ou dommages

matériels.

WARNING

AVERTISSEMENT

RECORD THIS UNIT INFORMATION FOR

FUTURE REFERENCE:

Model Number

Serial Number

Date Purchased

Important: These instructions must stay with

unit. Owner read carefully.

This manual must be read and un-

derstood before installation, adjust-

ment, service, or maintenance is

performed. This unit must be in-

stalled by a qualified service techni-

cian. Modification of this product

can be extremely hazardous and

could result in personal injury or

property damage.

Summary of content (11 pages)

PAGE 1
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions RECORD THIS UNIT INFORMATION FOR FUTURE REFERENCE: Model Number Serial Number Date Purchased ® BRISK AIR 579 Series 590 Series 595 Series ROOF TOP AIR CONDITIONER USED WITH USA SERVICE OFFICE The Dometic Corporation 2320 Industrial Parkway Elkhart, IN 46515 (574) 294-2511 3107210 AIR DISTRIBUTION BOX KIT and 3107541 ANALOG RELAY KIT CANADA Dometic Distribution 866 Langs Dr.
PAGE 2
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions 1. GENERAL INFORMATION SAFETY INSTRUCTIONS A. THIS AIR CONDITIONER IS DESIGNED FOR: This manual has safety information and instructions to help users eliminate or reduce the risk of accidents and injuries. 1. Installation on a recreational vehicle during the time the vehicle is manufactured. 2. Mounting on the roof of a recreational vehicle. 3. Roof construction with rafters/joists on minimum of 16 inch centers. 4.
PAGE 3
13,500 13,500 13,500 13,500 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 15,000 57915.546 57915.622 57915.631 57915.731 59016.521 59016.621 59516.303 59516.331 59516.336 59516.501 59516.531 59516.536 59516.601 59516.603 59516.631 *** 120VAC, 60 HZ., 1PH. ELECTRICAL RATING 12.3 12.9 12.9 11.5 11.5 12.7 11.5 11.5 12.9 12.7 11.3 12.9 11.3 11.0 11.0 11.5 12.1 12.7 12.1 11.3 6.6 8.5 8.5 11.4 11.4 AMPS COMPRESSOR RATED LOAD 77.0 71.0 77.0 50.0 50.0 60.
PAGE 4
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions INSTALLATION INSTRUCTIONS When no roof vent is available or another location is desired, the following is recommended: 1. PRECAUTIONS ! WARNING 1. For one unit installation: The air conditioner should be mounted slightly forward of center (front to back) and centered from side to side. Improper installation may damage equipment/ could endanger life, cause serious injury and/ or property damage. 2.
PAGE 5
79, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions C. AFTER LOCATION HAS BEEN SELECTED: 1. Check for obstructions in the area where air conditioner will be installed. 2. The roof must be designed to support 130 pounds when the RV is in motion. Normally a 200 lb. static load design will meet this requirement. 3. ROOF PREPARATION Before preparing the ceiling opening, the type of system options must be decided upon.
PAGE 6
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions 4. FIG. 3 A. LOCATION The proper location of the thermostat is very important to insure that it will provide a comfortable RV temperature. Observe the following general rules when selecting a location. 1. Locate the thermostat about 54" above the floor. 2. Install thermostat on a partition, NEVER on an outside wall; 3. NEVER expose it to direct heat from lamps, sun or other heat producing items; 4.
PAGE 7
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions C. Lift and place the unit over the prepared opening using the gasket on unit as a guide. The exposed coil goes toward the rear of the RV. See FIG. 5 FIG. 6 CAUTION Do not slide the unit. This may damage the neoprene gasket attached to the bottom and create a leaky installation. D. Place the 3107210 Air Box Kit and Analog Control Kit inside the RV.
PAGE 8
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions I. Freeze Control Installation (Two Types) 1. Type using a snap on spring clip a. Fits on all 579, 590, 591 and 595 Series Brisk Air units by placing the cold control switch up through the base pan and on the second refrigerant tube from the bottom in the center of the evaporator coil.
PAGE 9
uld occur if 579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions e. Connect the unit yellow wire to the thermostat COOL terminal. f. Connect the unit tan wire to the thermostat FAN terminal. g. Connect the unit blue wire to the thermostat HI FAN. h. Connect the unit orange wire to the thermostat HS terminal (if applicable). i. Connect the unit white wire to the thermostat FUR terminal (if applicable). j.
PAGE 10
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions FIG. 12 FIG. 11 AIR CONDITIONING UNIT (D) MOUNTING PARTS A. (4) 1/4" — #20 x 7" bolts B. (4) #8 x 5/8" long sharp point wood screws C. (7) #10 x 3/8" blunt point tapping screws D.
PAGE 11
579, 590 & 595 Air Distribution Box With Analog Relay Kit Installation Instructions RELAY KIT FIELD WIRING DIAGRAM COOLING/FURNACE 3107750.022 R A/C CONNECTION SOLAR/FILTER INDICATOR IF USED 115 VAC, 5 WHT 60 HZ, 1 O 4 RED 3 N/A 2 BLK 1 BLU F1 BLK FURNACE BL/WT FURNACE CON3 T4 FREEZE 2 1 CON2 4 3 4 1 2 1 5 2 6 3 BL/WT PART No. 3107541.009 CONTROL 3 AMP FUSE RED 12VDC - 115VAC, 60Hz, 1 O USE COPPER CONDUCTORS ONLY T3 12VDC + 509 S. POPLAR ST.