EN Generator Installation and Operating Manual Dometic TEC29 EV AUS
TEC29 EV AUS 1 1 2 3 5 4 6 7 8 2 3 4 1 2 5 6 3
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4 3 2 1 18 4 3 2 1 5 CN1 CN3 9 1 2 3 4 17 1 2 phase neutral CN2 9 8 7 6 5 4 3 2 1 CN5 CN4 1 2 3 4 5 6 1 2 3 4 5 6 4 1 2 3 CN6 4 1 2 3 7 8 6 9 M 14 15 + + 30 85 87 86 86 red 30 87 13 12 11 10 85 16 - e 19 3 2 1 4 TEC29 EV AUS 9
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TEC29 EV AUS h Remote switch (not included) Vehicle ignition key white ON black Switch 1 (not included) i 4 1 2 3 11
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TEC29 EV AUS Please read this instruction manual carefully before installation and first use, and store it in a safe place. If you pass on the product to another person, hand over this instruction manual along with it. Table of contents 1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . .
Explanation of symbols TEC29 EV AUS 1 Explanation of symbols ! ! A I WARNING! Safety instruction: Failure to observe this instruction can cause fatal or serious injury. CAUTION! Safety instruction: Failure to observe this instruction can lead to injury. NOTICE! Failure to observe this instruction can cause material damage and impair the function of the product. NOTE Supplementary information for operating the product. ➤ Action: This symbol indicates that action is required on your part.
TEC29 EV AUS Safety instructions Note the following basic safety information when using electrical devices to protect against: Electric shock Fire hazards Injury 2.1 General safety ! WARNING! Electrical devices are not toys Keep electrical devices out of reach of children or infirm persons. Do not allow them to use electrical devices without supervision.
Safety instructions TEC29 EV AUS Do not refuel the generator when the vehicle engine is running if the tank is in the vicinity of the generator. If petrol is spilled, wipe it up properly and wait until the fumes have cleared before turning on the engine. Do not touch the generator and the cables with wet hands. Replace the fuses using only those with the same technical data.
TEC29 EV AUS 2.3 Handling electrical cables ! ! A WARNING! Safety instructions The electrical power supply may only be connected by a qualified electrician. CAUTION! Attach and lay the cables so that they cannot be tripped over or damaged. All the wiring must comply to AS3000 and AS3001. NOTICE! Use cable ducts to lay cables through walls with sharp edges. Do not lay loose or bent cables next to electrically conductive materials (metal). Do not pull on the cables. 2.
Scope of delivery 3 4 TEC29 EV AUS Scope of delivery No. in fig.
TEC29 EV AUS 5 Intended use Intended use The TEC29 EV AUS (item no. 9102900291) generator is designed for use in motor homes, camper vans and vehicles for commercial use. The generator is not suitable for installation in water vessels. The generator produces a pure sine wave voltage of 230 V/50 Hz which can be connected to the consumer with a total continuous load of 2600 W. The power quality is also suitable for sensitive consumers (such as PCs).
Technical description 7 TEC29 EV AUS Technical description The TEC29 EV AUS generator consists of the following main parts (fig. 2, page 3): Combustion engine (1) Alternator (2) with permanent magnets Stepper motor (3) Inverter (4) Internal control panel (5) Remote control (6) The combustion engine (1) drives the alternator (2) connected to it, which in turn generates AC voltage. The inverter (4) transforms this AC voltage into a stable voltage of 230 V and 50 Hz.
TEC29 EV AUS Technical description Control elements in the digital control panel The digital control panel is installed in the vehicle interior. No. in fig. 4, page 4 Description 1 Display Shows the status reports. 2 On/Off switch P Switches the digital control panel on and off if the main switch is at “I” or “1”. Stops the generator. 3 START/STOP button Starts and stops the generator if the digital control panel is switched on and the main switch is at “I” or “1”.
Installation TEC29 EV AUS 8 Installation ! CAUTION! Beware of injury The generator may only be installed by qualified personnel from a specialist company. The following information is intended for technicians who are familiar with the guidelines and safety precautions to be applied. 8.1 Note on installation Read the installation manual carefully before you install the generator.
TEC29 EV AUS Installation You can secure the generator with the holders supplied in two ways: External installation (fig. 5, page 5): External installation has the following benefits: lower space requirement, fast installation, easy access for maintenance work. – To ensure the generator is attached securely, use the retaining bracket (fig. 5 1, page 5) supplied.
Installation 8.4 TEC29 EV AUS Installing the tank and fuel supply line Please observe the following instructions for the installation location: The tank bottom must be positioned at a maximum of 0.3 m below the bottom of the generator. The top of the tank must not be higher than the top of the generator. ➤ Lay the fuel line as straight as possible. ➤ Secure the tank, see fig. c, page 7 and chapter “Connecting the float” on page 31. 8.
TEC29 EV AUS Connecting the electrical power to the generator 9 Connecting the electrical power to the generator D A I DANGER! Danger of electrocution Make sure there is no voltage at electrically operated components before carrying out work on them! 9.1 Important notes on the electrical connection NOTICE! Protect the system with an RCD breaker according to AS3001 regulation. NOTE Observe the applicable guidelines in the country of the consumer.
Connecting the electrical power to the generator 9.2 TEC29 EV AUS Circuit diagrams The complete circuit diagram can be found in fig. e, page 9.
TEC29 EV AUS Connecting the electrical power to the generator Control panel (fig. f, page 10) Item Description 1 Main switch 2 Main fuse 3 Battery charger fuse 4 Digital control panel connection 5 Connector for service purposes 6 Battery positive terminal 7 230 V connection 8 Earth 9 Float connection (petrol tank) 10 No connection required 9.
Connecting the electrical power to the generator TEC29 EV AUS 9.4 Connecting the starter battery A NOTICE! The starter battery must have 12 V and a capacity of at least 60 Ah. Make sure that the battery is fully charged. ➤ Connect the positive terminal of the battery to the positive battery terminal connection using a cable with a cross-section of 10 mm² for a length of < 6 m or 16 mm² for a length of > 6 m (fig. f 6, page 10).
TEC29 EV AUS Connecting the electrical power to the generator 9.5 Configuring the automatic mode I NOTE You can only use automatic mode: – if the vehicle is stationary and the ignition is switched off To shorten charging times, an additional charging unit with at least 20 A can be installed between the generator and disconnector switch, especially if batteries with a capacity of more than 60 Ah are used. In this case remove the fuse (fig. f 3, page 10) from the internal control panel.
Operating the generator TEC29 EV AUS 10 Operating the generator A I NOTICE! Do not run the generator over 70 % of the maximum constant output for the first 50 operating hours (run-in phase). 10.1 Basic notes on operation ! CAUTION! Beware of injury Do not insert your fingers or objects into the air nozzles or the intake grille. NOTE Run the generator at a maximum of approx. 75 % of the maximum continuous load after the run-in phase.
TEC29 EV AUS 10.3 Operating the generator Switching the digital control panel on and off This switch (fig. 4 2, page 4) on the digital control panel is for switching the digital control panel on and off. ➤ Switch the digital control panel on with the on/off switch. ✓ The display shows: GEN OFF. The display switches off automatically after 5 minutes if the start button is not touched within this time. Press and hold the start button for 4 s to switch on the display again.
Operating the generator 10.6 TEC29 EV AUS Display messages To reset the digital control panel when a message appears, press the on/off switch. Display message Description LOW BATTERY Generator behaviour Measures The generator does not start. Charge the battery. The generator continues to run. Change the oil (see chapter “Changing the oil” on page 41), then restart the generator by pressing and holding down the start button. The generator continues to run. Refuel. The generator stops.
TEC29 EV AUS Display message Description GEN CAL Message appears when the generator is started up; it shows the calibration phase which takes place before each start-up. The generator does not supply any voltage. GEN WAIT Message appears while you are waiting for the generator to start again. Operating the generator Generator behaviour Measures The generator is running but does not supply any voltage. Wait a moment. The generator is switched off.
Operating the generator TEC29 EV AUS 10.7 Checking the oil level ! I CAUTION! Hot oil can cause burns. Only check the oil level when the generator is switched off. NOTE The generator must be level. Always check the oil level before use. To do this, proceed as follows (fig. i, page 11): ➤ Open the generator front door. ➤ Switch the generator to no function with the main switch (1). ➤ Disconnect the positive terminal of the supply battery. ➤ Take the dipstick (2) out of the filler neck (3).
TEC29 EV AUS 10.8 Operating the generator Switching to automatic mode You can only switch to automatic mode: if it was configured when the generator was installed (see chapter “Connecting the autostart wiring” on page 31 if the vehicle is stationary and the ignition is switched off In automatic mode, the generator switches on automatically and charges the battery if the voltage of the connected battery is too low. The generator switches off automatically once the battery has been fully charged.
Cleaning the generator 10.9 TEC29 EV AUS Switching off the automatic mode ➤ Switch off the automatic mode switch (if available). or ➤ Switch on the ignition. ✓ The display shows: GEN OFF. 11 Cleaning the generator A NOTICE! Beware of damage Do not clean the generator with a high-pressure cleaner. Exposure to water can damage the generator. Do not use sharp or hard objects or cleaning agents for cleaning as these may damage the generator.
TEC29 EV AUS Servicing the generator 12 Servicing the generator 12.1 Maintenance table ! WARNING! Only have maintenance work carried out by specialist personnel who are familiar with the relevant regulations. Inadequate maintenance may cause serious hazards. I NOTE Have the following maintenance work performed at regular intervals or after the specified number of operating hours, whichever is sooner. Interval Inspection/maintenance In the first month or after 20 hours ➤ Change the oil.
Servicing the generator 12.2 Preparing maintenance work ! CAUTION! Note the following for all maintenance work: The generator must not be running. All the parts must be cooled down. TEC29 EV AUS ➤ Switch the generator to the off position with the main switch (fig. i 1, page 11). ➤ Disconnect the positive terminal of the supply battery. ➤ Open the generator front door. For maintenance work, you can take the generator out (fig.
TEC29 EV AUS 12.4 Changing the oil ! A CAUTION! Hot oil can cause burns. Servicing the generator NOTICE! Only dispose of used oil at a specialist recycling station and observe the local laws for environmental protection. You may use the following oil: API SG or SF grade oil for four-stroke engines. SAE 10W-30 grade oil (can be used at any temperature). Oil with single grade oil viscosity. Select the appropriate viscosity according to the average temperature onsite.
Servicing the generator TEC29 EV AUS 12.5 Servicing the air filter ! A I WARNING! Danger of explosions Do not use diesel oil or solvents with low boiling points for cleaning the air filter. They could ignite or explode. NOTICE! Never leave the engine running without an air filter. Otherwise this quickly wears out the engine. NOTE If the air filter is dirty, the air flow to the carburettor is reduced. Check the filter regularly so that the carburettor can function properly.
TEC29 EV AUS Servicing the generator Cleaning the paper filter ➤ Knock the dirt off the paper by banging it lightly on a hard surface or use compressed air to blow through the filter. Do not brush the paper as this will push the dirt into the fibres of the paper filter. ➤ Change the paper filter if it is heavily soiled. 12.6 Servicing the spark plugs A NOTICE! Screw the spark plugs in carefully. A loose spark plug can get very hot and damage the engine. Only use the same type of spark plugs.
Troubleshooting 13 TEC29 EV AUS Troubleshooting Fault Cause Remedy The digital control panel does not come on when the on/off switch is pressed. Starter battery is flat (9 V). ➤ Charge the starter battery. Power cable is disconnected or the plug is removed. ➤ Contact an authorised workshop. Generator earth cable is disconnected or the fuse (if available) is blown. The starter does Starter battery is flat. not work when the start button is The main switch is at “0”. pressed.
TEC29 EV AUS Troubleshooting Fault Cause Remedy The generator tends to stall. Too much oil in the engine. ➤ Drain the oil. Load is over 2.6 kW. ➤ Reduce the consumers. Carburettor is not receiving any petrol. ➤ Clean the carburettor. Air intake is blocked. ➤ Check the air filter (see chapter “Servicing the air filter” on page 42). Inverter is damaged. ➤ Contact an authorised workshop. Electromagnet is blocked. Air filter is dirty. The generator is running but does not supply any voltage.
Warranty 14 TEC29 EV AUS Warranty The statutory warranty period applies. If the product is defective, please contact the service partner in your country (addresses on the back on the instruction manual). Our experts will be happy to help you and will discuss the warranty process with you in more detail. 15 Disposal ➤ Place the packaging material in the appropriate recycling waste bins wherever possible.
TEC29 EV AUS 16 Technical data Technical data Dometic TEC29 EV AUS Item no.: 9102900291 Rated output voltage: 230 Vw / 50 Hz Max. constant output (at 25 °C at sea level): 2600 W Derating altitude: Derating temperature: Battery charger output voltage: Battery charger max. output current: Operating temperature range: Distortion factor: Fuel: Average consumption: Motor output: Sound level at distance of 7 m: Dimensions: Weight: 3.5 % derating every 300 m increase in altitude 1 % derating every 5.
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