Top-of-Pole Mount for 10 Modules (TPM10) For Module Types C, D, E, F, & G ASSEMBLY INSTRUCTIONS step-by-step assembly and installation YOUR DPW SOLAR DISTRIBUTOR SOLARIS 720-474-6050 www.solaris-shop.
Top-of-Pole Mount for 10 Modules (TPM10) For Module Types C, D, E, F, & G A few words about the product The TPM10 for module types C, D, E, F, & G is designed to mount on 6 or 8 inch SCH40/80 galvanized steel pipe (installer supplied). Pipe size and foundation requirements are based on several factors including the array surface area, maximum design wind speed, exposure category, soil type, steepest expected tilt angle, and above-ground clearance.
*7 8 **9 10 11 Top-of-Pole Mount for 10 Modules for Module Types C, D, E, F, & G Parts Identification 5 6 4 3 2 1 Assembly Instructions, Top-of-Pole Mount for 10 Modules (TPM10) For Module Types C, D, E, F, & G, (Version 2, Rev E) 2 of 13
Step 1: Install the Mounting Sleeve on Vertical Pipe CAUTION: Use care while working around the structure during assembly. There could be components that create hazards or obstruct free movement causing serious bodily injury. Many are at head/eye level. Move slowly and with care around the work area. Before installing the Mounting Sleeve, verify that the Mounting Pole is plumb to the ground and hasn't shifted or leaned while the concrete footing has cured.
NOTE: Although this system offers six elevation set points, for ease of assembly, set the angle to its lowest setting of 15-degrees. Optimum tilt setting of the rack will take place later in these instructions. B. Remove the Pivot Bolt from the Mounting Sleeve and collect the 3/8” or 1/2” x 1-3/4” bolt, flat washers and lock washer needed to secure the Support Bar to its Pivot Tab on the Mounting Sleeve. C.
Pivot Tab Support Bar 3/8” or 1/2” Hex Nut Lock Washer Flat Washer Flat Washer 3/8” or 1/2” x 1-3/4” Bolt Figure 2-3: Securing Support Bar to Mounting Sleeve WRONG CORRECT Strongback Strongback Visible Gaps Visible Gaps Pivot Bolt Towers No Gaps No Gaps Pivot Bolt Towers Figure 2-4: Tighten and Torque the Pivot Bolt CAUTION: This is a two person activity. Cross-Bars are long and unstable before they are fully secured to the Strongback.
W S N Center Cross-Bar has 3 ½” long Tabs E South Cross-Bar has 2” long Tabs North Cross-Bar has 2” long Tabs Strongback Cross-Bars Figure 3-1: Cross-Bar Positioning on Strongback relative to Tab Widths CORRECT Cross-Bar WRONG Mounting Angle Strongback Figure 3-2: Cross-Bar Positioning relative to Mounting Angles Assembly Instructions, Top-of-Pole Mount for 10 Modules (TPM10) For Module Types C, D, E, F, & G, (Version 2, Rev E) 6 of 13
CAUTION: Be sure to place the 3/8” square washers on the surface of the Cross-Bar and not the Mounting Angles of the Strongback. Failure to do so will damage the surface of the Cross-Bar when the attaching hardware is tightened. Installing the Cross-Bars. A. Starting at the N-S center position of the Strongback install the Cross-Bar with the 3-1/2” long mounting tabs. B. Position the Cross-Bar on the outside of the center mounting angle of the Strongback.
CAUTION: This is a two person activity. Module Rails are unstable before they are fully secured to the Cross-Bars. Module Rails must be held in place by one person while the second person aligns and secures them to the Cross-Bars. Failure to do so could lead to serious personal injury. NOTE: Finger-tighten the Module Rails to the Cross-Bars while installing. After PV Modules are installed, re-tighten to specified torque values.
B. Install the next Module Rail creating a butt joint with the previously installed Module Rail. C. Position Module Rail with its angle cut end positioned south and its square cut end butting up to the end of the previously installed Module Rail. Secure with 3/8” x 1” bolts and hardware. Finger-tighten for now.
N W Beveled-End E S 3/8” x 1” Bolt Flat Washer Strongback 3/8” Nut Lock Washer Flat Washer Cross-Bars Module Rail Square-End Figure 4-4: Installing the Northern-most outboard Module Rails to Cross-Bars N W Square-End E S Cross-Bar 3/8” x 1” Bolt Flat Washer Flat Washer Lock Washer 3/8” Nut Cross-Bar Module Rail Beveled-End Figure 4-5: Installing the Southern-most outboard Module Rails to Cross-Bars Assembly Instructions, Top-of-Pole Mount for 10 Modules (TPM10) For Module Types C, D, E, F, &
CAUTION: This is a two person activity. PV Modules are heavy and unstable before they are fully secured to the Module Rails. PV Modules must be held in place by one person while the second person aligns and secures them to the Module Rails. Failure to do so could lead to serious personal injury and damaged components. Step 5: Installing PV Modules to Module Rails PV Modules are secured to the Module Rails using 1/4” x 3/4” bolts and hardware.
CAUTION: Do not attempt to remove the Pivot Bolt during tilt adjustments! Removal could lead to serious personal injury or death. Adjustments are made with the Pivot Bolt hardware loosened but in place. CAUTION: This is a two person activity. As the Pivot Bolt is loosened and the Support Bar hardware is removed, the rack is heavy and unstable. The rack must be held in place by one person while the second person loosens and removes the hardware and then re-installs/tightens the hardware back in place.
C. Re-tighten the Pivot Bolt. After changing the tilt angle and tightening the Support Bar hardware, the Pivot Bolt must be re-tightened. The Pivot Bolt cannot be left loose - the Mounting Sleeve Vertical Towers must be firmly clamped to the sides of the Strongback, eliminating any gaps between the Vertical Towers and the Strongback. Torque to 125-150+ ft.-lbs. for 3/4” hardware or 330-350 ft.-lbs. for 1” hardware.
Direct Power & Water Corporation 4000-B Vassar Drive NE Albuquerque, New Mexico 87107 USA Preformed Line Products (Canada) Limited 1711 Bishop St. E Cambridge, ON N1T 1N5 Telephone: 800.260.3792 Fax: 505.889.3548 Web Site: www.DPWSolar.com E-mail: info@power-fab.com Telephone: 519.740.6666 Fax: 519.740.7917 Web Site: www.preformed.on.ca E-mail: sales@preformed.on.
